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Operation   |   VCX-32HD

   |

  11  

|

   en

6.5

 

Flush engine coolant system 

 

When  the  coolant  system  becomes  contaminated,  it 
is necessary to flush the system. 

1.

 

Make the VCX-32HD top and bottom connections to 
the engine coolant system. 

2.

 

Keep  the 

FLOW  CONTROL  VALVE

  and  the 

DRAIN 

CONTROL  VALVE

  closed  and 

OPEN

  the 

BYPASS 

VALVE

 (located behind 

SAMPLE VALVE

). 

3.

 

Place  an  approved  container  under  the 

BYPASS 

HOSE

4.

 

Flip the 

DRAIN SWITCH

 to 

ON

5.

 

The VCX-32HD will push compressed air through the 
top  connection  and  push  out  the  contaminated 
coolant through the 

BYPASS HOSE

6.

 

Remove  top  hose  connection  and  add  the  coolant 
system flush chemical to the engine coolant system. 

7.

 

Follow the standard flushing process. 

8.

 

After flushing, use the same instructions to drain the 
coolant system. 

9.

 

Repeat as necessary. 

6.6

 

Adding coolant to on-board tank 

1.

 

Use 

SIGHT  GAUGE  INDICATOR 

to  monitor  tank 

fluid level. 

2.

 

Flip the 

DRAIN SWITCH 

to 

ON

3.

 

Open the 

FILL PAN CONTROL VALVE

4.

 

Open the 

DRAIN CONTROL VALVE

5.

 

Pour coolant into the receptacle. The coolant will be 
filtered before entering the VCX-32HD on-board tank. 

6.

 

When  the  coolant  reaches  the  level  needed  on  the 
sight gauge, flip the 

DRAIN SWITCH 

to 

OFF

7.

 

Close  both  the 

FILL  PAN

  and 

DRAIN  CONTROL 

VALVES

8.

 

Add  fresh  coolant  to  engine  using  the  VCX-32HD 
two-stage  fill  procedure.  Any  excess  coolant  in  the 
unit should be emptied into a separate fresh-coolant 
container. 

Summary of Contents for VCX-32HD

Page 1: ...MAHLE VCX 32HD EN Operation Manual Coolant Exchange System...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...1 Component identification 8 5 2 Features 8 6 Operation 9 6 1 Coolant system drain 9 6 2 Coolant system fill 9 6 3 Coolant system pressure test 10 6 4 Drain kit installation with vacuum test 10 Remove...

Page 4: ...rally available in all areas within 150 miles of major metropolitan areas of the US A reasonable period of time will depend on the location of the customer and the time of the year MSS maintains a lar...

Page 5: ...ility for service e Portions of products which are subject to warranties if any given by their manufacturers MSS does not adopt these warranties 6 EXCLUSIONS Continued f Parts accessories or other ite...

Page 6: ...ainers Ethylene glycol causes birth defects in laboratory animals solution may taste pleasant to animals but is poisonous to them Contact with antifreeze coolant may cause injury Hot antifreeze coolan...

Page 7: ...Severity of danger if instructions not observed DANGER Immediate impending danger Death or severe injury WARNING Possible impending danger Death or severe injury CAUTION Possible dangerous situation...

Page 8: ...ypass valve 3 Air inlet filter 4 Air inlet connection 5 Drain control valve 6 Flow control valve 7 Drain pump switch 8 Pressure vacuum gauge 9 Fill pump switch 10 Pressure vacuum control valve 11 Fill...

Page 9: ...time for 10 gallons is about 7 minutes when using both connection and a clean filter 8 Close the FLOW CONTROL VALVE the PRESSURE VACUUM CONTROL VALVE and the DRAIN CONTROL VALVE 6 2 Coolant system fi...

Page 10: ...supplied with the machine to the DRAIN FILL HOSE COUPLER Insert the tube into the fill port finding the lowest point 2 Flip the DRAIN SWITCH to ON 3 Open the FLOW CONTROL VALVE and the DRAIN CONTROL V...

Page 11: ...lant system flush chemical to the engine coolant system 7 Follow the standard flushing process 8 After flushing use the same instructions to drain the coolant system 9 Repeat as necessary 6 6 Adding c...

Page 12: ...the machine to run for 1 minute This will clean the tank as air will be introduced into the tank from the bottom 17 Close both FLOW CONTROL and the DRAIN CONTROL VALVE 18 Place the pickup standpipe in...

Page 13: ...er for Volvo radiator drain P N 370 80320 00 P N 370 80284 00 Radiator bottom coupler Coolant filter cartridge P N 023 80480 00 P N 026 80725 00 Pick up tube stand pipe Drain control valve P N 370 802...

Page 14: ...sys adapt 42mm OD P N 370 80292 00 P N 370 80293 00 Threaded adapter M52 x 2 5 System test adapter 32mm ID 16mm deep P N 370 80294 00 P N 370 80295 00 System test adapter M57 x 3 Cooling sys adapt M52...

Page 15: ...70 80305 00 Threaded cap adapter 62 5mm Threaded cooling sys adapter M64 x 3 P N 370 80306 00 P N 370 80307 00 Truck adapter kit Rubber plug 7 8 thick P N 370 80308 00 P N 370 80309 00 Rubber gasket f...

Page 16: ...en 16 TSL 50 VCX 32HD MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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