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en

Pins LED

Testing of the 16 pins individually will also begin immediately with 
the following conditions:

 

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To detect any voltage present on Car Manufacturer designated 
pins No. 1, 3, 8, 9, 11, 12 and 13 (yellow color socket) and 
OBD-II assigned protocol pins 2, 6, 7, 10, 14, 15 (blue color 
socket) and pin 16 (red color socket) which is positive supply 
12V or 24V.

 

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When there is a presence of voltage detected at a particular 
pin or other pins on the Manufacturer designated ones, the 
LED at the socket will blink in different ways depending on 
the voltage detected:

Manufacturer designated pins (yellow color socket)

a.  If there is 12V present (below 11.8V or above 15.2V) in 

any Manufacturer Designated pins – the respective LED 

will blink slowly at interval of 1 sec between each blink. 

(The ‘Caution – Check LED will illuminate).

b.  If  there  is  a  negative  voltage  present  in  any  Manufac-

turer Designated Pins – the corresponding LED will light 

steady. (The ‘Caution – Check’ LED will illuminate).

c.  If there is 24V present (below 23.8V or above 29.2V) in 

any  Manufacturer  Designated  Pins–  the  LED  will  blink 

fast. (The ‘Caution – Check’ LED will illuminate).

OBD-II assigned protocol pins (blue color socket)

a.  If there is 12V present (below 11.8V or above 15.2V) – the 

respective LED will blink slowly at interval of 1 sec be-

tween each blink with a short beep alarm for 5 sec. (The 

‘Caution – Check LED will illuminate).

b.  If there is a negative voltage present – the corresponding 

LED will light steady with a long beep alarm for 5 sec.  

(The ‘Caution – Check’ LED will illuminate).

c.  If there is 24V present (below 23.8V or above 29.2V)– the 

LED will blink fast with a loud beep for 5 sec. (The ‘Cau-

tion – Check’ LED will illuminate).

If any of the above situations is encountered, do not plug in your 
Scan tool. Please check and compare the OBD-II circuit connec-
tion with vehicle Repair Manual for the reason of the shorting. 
This is because under normal circumstances when the ignition 
key is OFF, the ECU is also in the OFF state and there will be no 
communication signals or voltage output to the rest of the pins 
except pin 4 which is chassis ground and pin 16, the positive 
power output supplied from the battery direct.

Summary of Contents for TechPRO OBD-II Smartbox

Page 1: ...MAHLE TechPRO OBD II Smartbox EN Operation Manual OBD II Diagnostics ...

Page 2: ...se 4 3 1 Test OBD II port before plug in scantool 4 3 1 1 Test without ignition key 4 3 1 2 Test with ignition key in ON position 6 3 1 3 Test with engine running 7 3 2 Monitor voltage during reflash programming 7 3 3 Detect communication protocol 8 3 4 As break out box 9 3 5 Check alternator condition 9 3 6 As power backup for ECU while replacing car battery 10 3 7 As DC power source for other de...

Page 3: ...er s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncertainties in handling MAHLE products and thus associated safety risks upfront something which is in the interests of your own safety and will ultimately help avoid damage to the device When a MAHLE product is handed over to another person all documentation and and information on its de...

Page 4: ... polarity Battery use on OBD Lamp 3V Lithium Battery Model CR1220 3 Product Use 3 1 Test OBD II port before plug in scantool The OBD II Smartbox performs tests on all 16 pins of the OBD II port for abnormalities caused by shorting reverse polarity etc in order to avoid damage to your scan tool prior to plugging in N N Test is carried out with ignition key in the OFF ON and ENGINE RUNNING condition...

Page 5: ...inate c If there is 24V present below 23 8V or above 29 2V in any Manufacturer Designated Pins the LED will blink fast The Caution Check LED will illuminate OBD II assigned protocol pins blue color socket a If there is 12V present below 11 8V or above 15 2V the respective LED will blink slowly at interval of 1 sec be tween each blink with a short beep alarm for 5 sec The Caution Check LED will ill...

Page 6: ... illuminate In situation where there is 12V or 24V present at the pin the voltage was either supplied direct short or through a resistor Its resistance value is normally not more than 20Ώ However when a voltage 0V is supplied from the other end of the Scan tool to this pin a current bigger than 0 6A will flow This indi cation serves as a warning when using Scan tool without current limiter built i...

Page 7: ...blink at a very fast pace The Caution Check LED will illuminate In this case do not plug and test with the Scan tool while engine running as this high voltage input may damage it Check the charging volts to determine whether the regulator is functioning properly Under normal conditions when after all the testing of the vehicle DLC port has been done where there are no abnormal activities the green...

Page 8: ... or multiple blue LEDs will turn on as soon as the OBD II Smartbox is connected and you start the igni tion The brightness of the LEDs depends on the nature of the signal it s pursuing This OBD II Smartbox can identify immediately the protocol used The better way to identify the protocol in use is to set up the scan tool or interface in to LIVE DATA This will lead in a constant data stream between...

Page 9: ...ations VW To protect the Scan tool such as aftermarket radios on VW s GM Transmitter Programming on some GMs Honda Set the ECM in SCS mode with your scan tool connected Lexus Help diagnose electronics systems Sirius GPS on pin 6 and 14 Bosch Troubleshoot Bosch controllers that short to ground Proton needs to short pin 1 to ground in order to access into OBD2 functions Toyota Avanza the base RPM ca...

Page 10: ... 3 Attach the battery clip to an external battery not the battery from the same car N N If the external battery voltage is above 12V the battery volt indicator LED on the Data saver cable will light up Now it is ready to proceed for replacing the car battery 4 After job done remove the battery clips from the external battery unplug OBD II Smartbox from the car N N The data saver cable comes with s...

Page 11: ... MAHLE Notes OBD II Smartbox 11 en 4 Notes ...

Page 12: ...2017 10 30 035 82569 00 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com ...

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