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3.1.3  Test with engine running

When the second test has completed, proceed with the third and 
final test. With the OBD-II Smartbox still attached to the vehicle 
DLC, start and keep the engine running. Press the Retest button 
on the OTM. The test starts and it will repeat as in the second 
test but this time it will test for over 15V or 29V presence while 
the engine is running.

If the voltage is higher than 15.2V for 12V system or 29.2V for 
24V system, the alarm will also come on. In this situation, the 
problem was caused by the regulator which had failed to regu-
late and cut OFF after reaching the preset charging voltage limit 
normally set below 15V.

Also, if over 15.2V for 12V system or 29.2V for 24V system is 
detected at the input or any of the vehicle Manufacturer desig-
nated pins No.1, 3, 8, 9, 11, 12 & 13 (yellow color socket) other 
than OBD-II assigned protocol pins 2, 6, 7, 10, 14, 15 (blue color 
socket) the LED will blink at a very fast pace. (The ‘Caution – 
Check LED will illuminate).

In this case, do not plug and test with the Scan tool while engine 
running  as  this  high  voltage  input  may  damage  it.  Check  the 
charging volts to determine whether the regulator is functioning 
properly.

Under normal conditions when after all the testing of the vehicle 
DLC port has been done, where there are no abnormal activities, 
the green ‘OK’ LED will light up. This indicates everything is OK 
and it is ready for Scan tool to be plugged in.

3.2  Monitor voltage during reflash pro-

gramming

The OBD-II Smartbox can also be used to monitor OBD-II port 
power  output  in  order  to  ensure  proper  function  during  ECU 
programming, adaptation or flashing.

The  OBD-II  Smartbox  has  a  voltage  monitoring  feature  with 
voltage  display  which  will  sound  an  alarm  warning  when  the 
voltage falls outside a certain range. For 12V systems, the alarm 
will sound if the voltage falls below 11.8V or rises above 15.1V. 
For 24V systems, the alarm will sound if the voltage falls below 
23.8V  or  rises  higher  than  29.2V  while  doing  programming  or 
coding.  This  feature  will  minimize  any  error  while  performing 
EPROM re-flashing.

Summary of Contents for TechPRO OBD-II Smartbox

Page 1: ...MAHLE TechPRO OBD II Smartbox EN Operation Manual OBD II Diagnostics ...

Page 2: ...se 4 3 1 Test OBD II port before plug in scantool 4 3 1 1 Test without ignition key 4 3 1 2 Test with ignition key in ON position 6 3 1 3 Test with engine running 7 3 2 Monitor voltage during reflash programming 7 3 3 Detect communication protocol 8 3 4 As break out box 9 3 5 Check alternator condition 9 3 6 As power backup for ECU while replacing car battery 10 3 7 As DC power source for other de...

Page 3: ...er s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncertainties in handling MAHLE products and thus associated safety risks upfront something which is in the interests of your own safety and will ultimately help avoid damage to the device When a MAHLE product is handed over to another person all documentation and and information on its de...

Page 4: ... polarity Battery use on OBD Lamp 3V Lithium Battery Model CR1220 3 Product Use 3 1 Test OBD II port before plug in scantool The OBD II Smartbox performs tests on all 16 pins of the OBD II port for abnormalities caused by shorting reverse polarity etc in order to avoid damage to your scan tool prior to plugging in N N Test is carried out with ignition key in the OFF ON and ENGINE RUNNING condition...

Page 5: ...inate c If there is 24V present below 23 8V or above 29 2V in any Manufacturer Designated Pins the LED will blink fast The Caution Check LED will illuminate OBD II assigned protocol pins blue color socket a If there is 12V present below 11 8V or above 15 2V the respective LED will blink slowly at interval of 1 sec be tween each blink with a short beep alarm for 5 sec The Caution Check LED will ill...

Page 6: ... illuminate In situation where there is 12V or 24V present at the pin the voltage was either supplied direct short or through a resistor Its resistance value is normally not more than 20Ώ However when a voltage 0V is supplied from the other end of the Scan tool to this pin a current bigger than 0 6A will flow This indi cation serves as a warning when using Scan tool without current limiter built i...

Page 7: ...blink at a very fast pace The Caution Check LED will illuminate In this case do not plug and test with the Scan tool while engine running as this high voltage input may damage it Check the charging volts to determine whether the regulator is functioning properly Under normal conditions when after all the testing of the vehicle DLC port has been done where there are no abnormal activities the green...

Page 8: ... or multiple blue LEDs will turn on as soon as the OBD II Smartbox is connected and you start the igni tion The brightness of the LEDs depends on the nature of the signal it s pursuing This OBD II Smartbox can identify immediately the protocol used The better way to identify the protocol in use is to set up the scan tool or interface in to LIVE DATA This will lead in a constant data stream between...

Page 9: ...ations VW To protect the Scan tool such as aftermarket radios on VW s GM Transmitter Programming on some GMs Honda Set the ECM in SCS mode with your scan tool connected Lexus Help diagnose electronics systems Sirius GPS on pin 6 and 14 Bosch Troubleshoot Bosch controllers that short to ground Proton needs to short pin 1 to ground in order to access into OBD2 functions Toyota Avanza the base RPM ca...

Page 10: ... 3 Attach the battery clip to an external battery not the battery from the same car N N If the external battery voltage is above 12V the battery volt indicator LED on the Data saver cable will light up Now it is ready to proceed for replacing the car battery 4 After job done remove the battery clips from the external battery unplug OBD II Smartbox from the car N N The data saver cable comes with s...

Page 11: ... MAHLE Notes OBD II Smartbox 11 en 4 Notes ...

Page 12: ...2017 10 30 035 82569 00 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com ...

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