MAHLE ATJ-1000H Operation Manual Download Page 7

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ATJ-1000H

Product Description

6.1

Component identification

Fig. 1: Component identification

Down foot pedal

Casters

Air valve

Locking pawl

Air stage

Fore and aft crank

Side to side crank

Hook ring

Ratchet brackets

10.  Strap
11.  Head assembly
12.  Release knob
13.  Pump handle
14.  Hydraulic stage
15.  Air inlet
16.  Casters
17.  Up  foot pedal

Summary of Contents for ATJ-1000H

Page 1: ...MAHLE ATJ 1000H EN Operation Manual Hi Rise Transmission jack...

Page 2: ...ERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...6 5 1 ATJ 1000H 6 6 Product Description 7 6 1 Component identification 7 7 Operation 8 7 1 Removing transmission 8 7 2 Priming instructions 9 8 Maintenance and Inspection 10 8 1 Inspection before eac...

Page 4: ...BEFORE EACH USE Inspect the work area before each use Make sure vehicle is appropriately supported before starting repairs Use the jack only on hard level surfaces capable of sustaining the load Make...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call atte...

Page 6: ...he employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be care...

Page 7: ...ig 1 Component identification 1 Down foot pedal 2 Casters 3 Air valve 4 Locking pawl 5 Air stage 6 Fore and aft crank 7 Side to side crank 8 Hook ring 9 Ratchet brackets 10 Strap 11 Head assembly 12 R...

Page 8: ...bottomof transmission 5 With short strokes of the pump handle jack may be raised slowlyto contact transmission 6 Unlock pawls to pull out ratchet brackets Fig 2 Then push in the 4 ratchet brackets on...

Page 9: ...h the pump handle down as show in Fig 5 Fig 5 Tilt jack 1 Down foot pedal 2 Casters 2 Open hydraulic release valve by turning release knob and operate the pump handle until resistance is felt 3 Close...

Page 10: ...sign of damage that suggests the jack will not work properly If any irregularities or problems are detected during an inspection or during operation the unit must be removed from service immediately a...

Page 11: ...refullyexamine the valve seal 6 for any scale dirt or foreign matter If foreign matter is embedded in the valve seal 6 remove the screw 4 and cup 5 from the end of spool 7 and clean the seal 6 turn ov...

Page 12: ...ee the REPLENISH OIL SUPPLY section of manual Release open turn control knob clockwise until tight Air stage fails to lift load Inadequate air pressure requires 90 160 psi required Hydraulic stage fai...

Page 13: ...9 90 adapter kit For use with 4L80E units Designed for the vehicles where the exhaust passes right next to the transmission pan prohibiting easy removal of this transmission 4T80E Adapter Fig 10 4T80...

Page 14: ...en 14 ATJ 1000H Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 15: ...ATJ 1000H 15 en Maintenance Chart Action Date Details Person responsible...

Page 16: ...MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 U S A Phone 800 468 2321 E mail tech mss mahle com www servicesolutions mahle com 670 90727_A...