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   ATJ-1000H 

Responsibilities 

4.

 

Responsibilities 

4.1

 

Receiving inspection 

Before attempting to  operate this  equipment, thoroughly 
read and understand this manual. Completely remove all 

tape and packaging. Inspect the equipment immediately 

upon delivery. If shipping damage is evident, inform the 
delivering carrier immediately and contact the 

manufacturer using the  contact information on the  back 

cover of this manual. 

4.2

 

Owner and/or operator responsibilities 

The owner of this equipment must read these instructions 
and maintain them for future reference and for instructing 

any other users of the equipment. The owner is 

responsible for keeping all warning labels and instruction 
manuals legible and intact. Replacement labels  and 

literature are available from the manufacturer. The owner 

must never authorize or allow anyone to  use this 
equipment until the operator has read and understood the 

information in this manual and on the accompanying 

labeling on the equipment itself.  
If this equipment is being used in an occupational setting 
(or workplace), the employer should ensure that all 

personnel working with and around the equipment know 

of the risks associated with its use. Personnel involved in 
the use and operation of this equipment shall be careful, 

competent, trained, and qualified in the safe operation of 

the equipment and its proper use when servicing motor 
vehicles and  their components. Safety  information 

provided with this equipment should be emphasized by 

the  employer and understood by  each employee. The 
employer must make this manual available to all personnel 

using this equipment and all personnel must read and 

understand the contents of this manual. If the operator is 
not fluent in English, the manufacturer’s instructions and 

warnings shall be read to and discussed with the operator 

in the operator’s native language by the employer, making 
sure that the operator comprehends its  contents and 

observes the proper procedures for use of this equipment. 

5.

 

Specifications 

5.1

 

ATJ-1000H 

Model ATJ-1000H 

US units 

Metric units 

Capacity 

1,000 lb each 

453.6 kg each 

Start Height 

34.5 in 

87.6 cm 

Lift Height 

72 in 

182.9 cm 

Width 

41 in 

104.1 cm 

Length 

41 in 

104.1 cm 

4 Swivel  Casters 

4 in 

10.2 cm 

Air pressure 

90-160 psi 

6.2-11.0 bar 

Weight 

125 lb 

56.8 kg 

Tilt Forward 

50° 

50° 

Tilt Rear 

20° 

20° 

Tilt Side 

10° 

10° 

 
 

 

 

 

Summary of Contents for ATJ-1000H

Page 1: ...MAHLE ATJ 1000H EN Operation Manual Hi Rise Transmission jack...

Page 2: ...ERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...6 5 1 ATJ 1000H 6 6 Product Description 7 6 1 Component identification 7 7 Operation 8 7 1 Removing transmission 8 7 2 Priming instructions 9 8 Maintenance and Inspection 10 8 1 Inspection before eac...

Page 4: ...BEFORE EACH USE Inspect the work area before each use Make sure vehicle is appropriately supported before starting repairs Use the jack only on hard level surfaces capable of sustaining the load Make...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call atte...

Page 6: ...he employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be care...

Page 7: ...ig 1 Component identification 1 Down foot pedal 2 Casters 3 Air valve 4 Locking pawl 5 Air stage 6 Fore and aft crank 7 Side to side crank 8 Hook ring 9 Ratchet brackets 10 Strap 11 Head assembly 12 R...

Page 8: ...bottomof transmission 5 With short strokes of the pump handle jack may be raised slowlyto contact transmission 6 Unlock pawls to pull out ratchet brackets Fig 2 Then push in the 4 ratchet brackets on...

Page 9: ...h the pump handle down as show in Fig 5 Fig 5 Tilt jack 1 Down foot pedal 2 Casters 2 Open hydraulic release valve by turning release knob and operate the pump handle until resistance is felt 3 Close...

Page 10: ...sign of damage that suggests the jack will not work properly If any irregularities or problems are detected during an inspection or during operation the unit must be removed from service immediately a...

Page 11: ...refullyexamine the valve seal 6 for any scale dirt or foreign matter If foreign matter is embedded in the valve seal 6 remove the screw 4 and cup 5 from the end of spool 7 and clean the seal 6 turn ov...

Page 12: ...ee the REPLENISH OIL SUPPLY section of manual Release open turn control knob clockwise until tight Air stage fails to lift load Inadequate air pressure requires 90 160 psi required Hydraulic stage fai...

Page 13: ...9 90 adapter kit For use with 4L80E units Designed for the vehicles where the exhaust passes right next to the transmission pan prohibiting easy removal of this transmission 4T80E Adapter Fig 10 4T80...

Page 14: ...en 14 ATJ 1000H Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 15: ...ATJ 1000H 15 en Maintenance Chart Action Date Details Person responsible...

Page 16: ...MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 U S A Phone 800 468 2321 E mail tech mss mahle com www servicesolutions mahle com 670 90727_A...

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