MAHLE 485 80125 00 Operation Manual Download Page 6

 
 

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   CES-6000 

Responsibilities 

4.

 

Responsibilities 

4.1

 

Receiving inspection 

Before attempting to operate this equipment, thoroughly 
read and understand this manual. Completely remove all 
tape and packaging. Inspect the equipment immediately 
upon delivery.  If  shipping  damage  is  evident,  inform  the 
delivering 

carrier 

immediately 

and 

contact 

the 

manufacturer using the  contact information on the back 
cover of this manual. 

4.2

 

Owner and/or operator responsibilities 

The  owner  of  this  equipment  must  read  these 
instructions  and  maintain  them  for  future  reference  and 
for  instructing  any  other  users  of  the  equipment.  The 
owner  is  responsible  for  keeping  all  warning  labels  and 
instruction  manuals  legible  and  intact.  Replacement 
labels and literature are available from the manufacturer. 
The owner must never authorize or allow anyone to use 
this  equipment  until  the  operator  has  read  and 
understood  the  information  in  this  manual  and  on  the 
accompanying labeling on the equipment itself. 

If this equipment is being used in an occupational setting 
(or  workplace),  the  employer  should  ensure  that  all 
personnel working with and around the equipment know 
of the risks associated with its use. Personnel involved in 
the use and operation of this equipment shall be careful, 
competent, trained, and qualified in the safe operation of 
the  equipment  and  its proper  use when  servicing  motor 
vehicles  and  their  components.  Safety  information 
provided  with  this  equipment  should  be  emphasized  by 
the  employer  and  understood  by  each  employee.  The 
employer  must  make  this  manual  available  to  all 
personnel  using  this  equipment  and  all  personnel  must 
read  and  understand  the  contents  of  this  manual.  If  the 
operator  is  not  fluent  in  English,  the  manufacturer’s 
instructions and warnings shall be read to and discussed 
with  the  operator  in  the  operator’s  native  language  by 
the 

employer, 

making 

sure 

that 

the 

operator 

comprehends  its  contents  and  observes  the  proper 
procedures for use of this equipment. 

5.

 

Specifications 

5.1

 

CES-6000

 

Model CES-6000 

US units 

Metric units 

Maximum capacity 

6000 lbs 

2721.6 kg 

Overall width 

49 in 

124.5 cm 

Overall length 

78 in 

198.1 cm 

Overall height 

49 in 

124.5 cm 

Maximum swing radius 

42 in 

106.7 cm 

Handle length 

12 in 

30.5 cm 

Weight 

835 lb 

378.8 kg 

 

 

 

Summary of Contents for 485 80125 00

Page 1: ...MAHLE CES 6000 EN Operation Manual Engine Stand...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...pection 6 4 2 Owner and or operator responsibilities 6 5 Specifications 6 5 1 CES 6000 6 6 Product Description 7 6 1 Component identification 7 7 Assembly 8 7 1 CES 6000 assembly 8 8 Operation 11 8 1...

Page 4: ...ceed Overloading can result in equipment failure Never use parts attachments or accessories that have not been provided by the manufacturer Do not use hardware with a lower grade than what is provided...

Page 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call...

Page 6: ...onal setting or workplace the employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of t...

Page 7: ...6 Product Description 6 1 Component identification Fig 1 CES 6000 Side view 1 Adapter extension plate 2 Adapter adjuster plate 3 Tool tray 4 Gear box 5 Anti rotation lever 6 Gear box crank handle 7 J...

Page 8: ...ameter 2 2 Lock washer 1 2 split type 8 3 Nut 1 2 13UNC 8 4 Cap screw 1 2 13UNC 1 1 2 long 8 5 Threaded rod 5 8 8 ACME 2 6 Roll pin 3 16 diameter 1 1 8 long 2 7 Crank handle 2 8 Engine stand base 1 9...

Page 9: ...all may be used 6 Item 14 should be secured and oriented to pivot tube of engine stand as shown Secure with items 15 16 and 19 Lay pivot tube on floor 7 Using a shop crane lift item 22 and put onto e...

Page 10: ...tate input shaft of item 33 to align keyways if needed 19 Insert item s 32 under item 33 to ensure proper alignment of items 25 and 33 All of items 32 may not be used 20 Use items 30 and 31 to secure...

Page 11: ...pter adjuster plate on the engine stand Torque bolts to 120 ft lbs 7 Slowly transfer the engine s weight to the engine stand If the engine or stand shifts moves or rotates check that the engine s cent...

Page 12: ...ear bent or otherwise damaged Any abnormal condition or sign of damage that suggests the engine stand will not work properly Check that all hardware is properly tightened and in good condition Check t...

Page 13: ...CES 6000 13 en Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection Assembly...

Page 14: ...en 14 CES 6000 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CES 6000 15 en Notes 11 Notes...

Page 16: ...en 16 TSL 50 670 90811 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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