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CES-6000   

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  5  

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   en

Foreword 

2.

 

Foreword 

2.1

 

From the manufacturer 

Thank  you  for  your  purchase.  To  complement  the 
offering  of  A/C,  fluid  and  nitrogen  service  equipment, 
MAHLE  Service  Solutions  has  partnered  with  Gray 
Manufacturing  to  provide  the  highest  quality  hydraulic 
and  pneumatic  equipment  available  for  the  professional 
service  technician.  This  equipment  adheres  to  high 
standards  promised  in  the  MAHLE  guarantee  including 
the  assurance  of  innovation  and  reliability  that  comes 
with  the  Gray  Manufacturing  name.  Please  contact 
MAHLE  Service  Solutions’  customer  service  at  (800) 
468-2321 

or 

[email protected] 

with 

any 

comments or questions. 

3.

 

Symbols Use 

3.1

 

Signal words 

Signal  words  call  attention  to  a  safety  message  or 
messages,  or  a  property  damage  message  or 
messages,  and  designate  a  degree  or  level  of  hazard 
seriousness. Signal words used in this manual include: 

Keyword 

Probability of 

occurrence 

Severity of danger if 

instructions not observed 

DANGER 

Immediate 

impending 

danger  

Death 

or 

severe 

injury.  

WARNING 

Possible 

impending 

danger  

Death 

or 

severe 

injury  

CAUTION 

Possible 

dangerous 

situation  

Minor 

injury  

NOTICE 

Possible 

damage to 

property

 

Possible property 
damage 

 

 

 

Summary of Contents for 485 80125 00

Page 1: ...MAHLE CES 6000 EN Operation Manual Engine Stand...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...pection 6 4 2 Owner and or operator responsibilities 6 5 Specifications 6 5 1 CES 6000 6 6 Product Description 7 6 1 Component identification 7 7 Assembly 8 7 1 CES 6000 assembly 8 8 Operation 11 8 1...

Page 4: ...ceed Overloading can result in equipment failure Never use parts attachments or accessories that have not been provided by the manufacturer Do not use hardware with a lower grade than what is provided...

Page 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call...

Page 6: ...onal setting or workplace the employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of t...

Page 7: ...6 Product Description 6 1 Component identification Fig 1 CES 6000 Side view 1 Adapter extension plate 2 Adapter adjuster plate 3 Tool tray 4 Gear box 5 Anti rotation lever 6 Gear box crank handle 7 J...

Page 8: ...ameter 2 2 Lock washer 1 2 split type 8 3 Nut 1 2 13UNC 8 4 Cap screw 1 2 13UNC 1 1 2 long 8 5 Threaded rod 5 8 8 ACME 2 6 Roll pin 3 16 diameter 1 1 8 long 2 7 Crank handle 2 8 Engine stand base 1 9...

Page 9: ...all may be used 6 Item 14 should be secured and oriented to pivot tube of engine stand as shown Secure with items 15 16 and 19 Lay pivot tube on floor 7 Using a shop crane lift item 22 and put onto e...

Page 10: ...tate input shaft of item 33 to align keyways if needed 19 Insert item s 32 under item 33 to ensure proper alignment of items 25 and 33 All of items 32 may not be used 20 Use items 30 and 31 to secure...

Page 11: ...pter adjuster plate on the engine stand Torque bolts to 120 ft lbs 7 Slowly transfer the engine s weight to the engine stand If the engine or stand shifts moves or rotates check that the engine s cent...

Page 12: ...ear bent or otherwise damaged Any abnormal condition or sign of damage that suggests the engine stand will not work properly Check that all hardware is properly tightened and in good condition Check t...

Page 13: ...CES 6000 13 en Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection Assembly...

Page 14: ...en 14 CES 6000 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CES 6000 15 en Notes 11 Notes...

Page 16: ...en 16 TSL 50 670 90811 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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