Mahindra XYLO H 2013 Series Wiring Manual Download Page 146 | Manualshive

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution

© 2013 Mahindra & Mahindra Ltd.

MAN-00233

MAY 2013/Rev1

25042013

C374

C375

C296

C135

C136

C116

C127

C389 C387

G11

C297

C104

C115

C178

C117

C113

C250

C298

C119

C252

C112

C302

C138

C303

C121

C120

C305

C389

C317

C143

C255

APPLICABLE MODELS: H9

IP WIRING HARNESS ROUTING

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Summary of Contents for XYLO H 2013 Series

Page 1: ...REVISION 1 MAY 2013 Published by Service Engineering Technical Hub WIRING MANUAL XYLO MAN 00233 BS IV mHawk ...

Page 2: ...RING MANUAL 06 GOOD ELECTRICAL ELECTRONIC TROUBLESHOOTING PROCESS 07 HOW TO READ THE WIRING MANUAL 08 A CONTROLLERS FUSES RELAYS LOCATION MAIN FUSE RELAY BOX 09 AUX FUSE RELAY BOX 10 ENGINE COMPARTMENT FUSE RELAY BOX 11 LOCATION FUSEBOX RELAYS CONTROLLERS 12 DIAGNOSTIC CONNECTOR PINOUT 15 B INDIVIDUAL CIRCUITS POWER DISTRIBUTION IP H4 H4 ABS 16 POWER DISTRIBUTION IP H8 H8 AIRBAG 17 POWER DISTRIBUT...

Page 3: ... ABS 40 MBFM 22P H8 H8 AIRBAG 41 MBFM 22P H9 42 MBFM 26P H4 H4 ABS 43 MBFM 26P H8 H8 AIRBAG 44 MBFM 26P H9 45 HEATING VENTILATION AND AIR CONDITIONING HVAC 46 REAR AC 47 DIGITAL DRIVER ASSIST SYSTEM DDAS H8 H8 AIRBAG H9 48 REVERSE PARK ASSIST SYSTEM RPAS ECU H8 H8 AIRBAG H9 49 AUDIO SYSTEM H8 H8 AIRBAG 50 AUDIO AND CRUISE CONTROL CIRCUIT H8 H8 AIRBAG 51 AUDIO AND CRUISE CONTROL CIRCUIT H9 52 VOICE...

Page 4: ...5042013 CONTENTS FRONT POWER WINDOW H9 74 REAR POWER WINDOW H9 75 TURN SIGNAL CONTROL SYSTEM H4 H4 ABS 76 TURN SIGNAL CONTROL SYSTEM H8 H8 AIRBAG 77 TURN SIGNAL CONTROL SYSTEM H9 78 TRUN SIGNAL HAZARD FLAHER H4 H4 ABS 79 TRUN SIGNAL HAZARD FLAHER H8 H8 AIRBAG 80 TRUN SIGNAL HAZARD FLAHER H9 81 CIGAR LIGHTER 82 SPEAKER SYSTEM H8 H8 AIRBAG H9 83 HEAD LAMP H4 H4ABS H8 H8 AIRBAG 84 HEAD LAMP H9 85 HEA...

Page 5: ...ervice Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 D WIRING HARNESS LAYOUT BATTERY POSITIVE 107 BATTERY NEGATIVE 108 ENGINE WIRING HARNESS 110 ENGINE COMPARTMENT WIRING HARNESS 114 DOOR WIRING HARNESS 118 DDAS WIRINGHARNESS H8 H8 AIRBAG H9 133 IP WIRING HARNESS...

Page 6: ... diagrams are technical drawings representing the electrical electronic structure of the vehicle Understanding this manual is the quickest way to identify and repair a trouble first time right The manual defines as to how the various systems are integrated and works functions and operates All the electrical components are shown including their locations colours of connecting wires and connectors T...

Page 7: ... electronic system follow the 5 step Process STEP 1 Verify the customer complaint Turn on all the component functionsin the problem circuit to check accuracy of the Customer complaint Replicate the customer complaint Note down the symptoms Do not begin disassembly or testing unless you have narrowed down the probable causes STEP 2 Read and analyzethe wiring diagrams Locate the specificcircuit diag...

Page 8: ...ument by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 VE GND VE E V D N G GND VE GND AIR BAG ECU APPLICABLE MODELS H8 Vehicle Model Circuit Title Load Side Connector wiring Harness Side Connector Splice Join...

Page 9: ... OF INSTRUMENT PANEL After opening driver door 1 20A PULLER 21 40A 2 30A 3 5A 4 10A 5 20A 6 10A 7 5A 8 15A 9 20A 10 5A 22 40A 20 5A 19 10A 18 10A 17 5A 16 10A 15 10A 14 7 5A 13 10A 12 15A 11 15A PARK RELAY 20A BLACK DEMISTER RELAY 20A BLACK FUSE No FUSE RATING COLOUR CIRCUIT FUSE No FUSE RATING COLOUR CIRCUIT 1 20A YELLOW ANTI PINTCH PW 12 15A BLUE FRONT WIPER MOTOR 2 30A GREEN CONDENSOR FAN 13 10...

Page 10: ...The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 AUX FUSE RELAY BOX C11 10A 1 CONDENSOR FAN RELAY 40A 15A 2 10A 3 15A 5 10A 4 10A 6 ECU RELAY 30 A C120 C121 FUSE No FUSE RATING COLOUR...

Page 11: ...ill amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 ENGINE COMPARTMENT FUSE RELAY BOX LOCATION LEFT FENDER C78 60A 1 HEAD LAMP LOW BEAM 20 A HEAD LAMP HIGH BEAM 20 A 15A 6 25A 7 15A 9 15A 8 15A 10 100A 12 30A 5 HORN 20 A 60A 2 40A 3 30A 4 FRONT FOG 20 A ENGINE COMPARTMENT FUSE RELAYBOX FUSES CIRCUITS RATINGS FUSE No...

Page 12: ... Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 LOCATIONS FUSEBOX RELAYS CONTROLLERS CONTROLLERS FUSE RELAYBOX LOCATIONS FUSES RELAY BOXES ECU CONTROLLERS 1 ENGINE COMPARTMENT FUSE BOX C78 11 ENGINE K CONTROLLER C4 2 MAIN FUSE RELAY BOX IP C103 12 VCT CONTROLLER C374 3 ENGINE WH FUSE BOX ...

Page 13: ...tured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd M...

Page 14: ...he reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 0023...

Page 15: ...les are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra...

Page 16: ...ra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 POWER DISTRIBUTION IP APPLICABLE MODELS H4 H4 ABS V 4 0 27 37 15A IP FUSE BOX 40A 21 22 LC103 15A POWER WINDOW POWER POINT 10A 41 31 5 AC COMP RELAY 4 5 ABS 44 34 10A CIRCUIT 46 36 5A EMS K ECU IMMOBILIZER 10A 45 35 21 MBFM 22P 1 INST CLUSTER GR 0 5 2 CLOCK 17 REV LIGHT 3 SWITCH C113 W 2 5 IGNITION SWITCH LC113 F39 R W 3 0 O G 1 5 FRONT WIPER CIRCUI...

Page 17: ...8 AIR BAG H9 V 4 0 27 37 15A IP FUSE BOX 40A 21 22 7 5A 40 30 LC103 15A POWER WINDOW POWER POINT FRONT ORVM 10A 41 31 5 AC COMP RELAY 4 5 5A 43 33 4 AIRBAG ECU 2 ABS 44 34 10A CIRCUIT 46 36 5A EMS K ECU IMMOBILIZER 10A 45 35 21 MBFM 22P 1 INST CLUSTER GR 0 5 2 DIS 17 REV LIGHT 3 SWITCH C113 W 2 5 IGNITION SWITCH LC113 F39 R W 3 0 O G 1 5 FRONT WIPER CIRCUIT P B 1 0 F49 F36 28 38 F34 R G 0 5 C107 L...

Page 18: ... of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 POWER DISTRIBUTION ENGINE ROOM FUSE BOX APPLICABLE MODELS H4 H4 ABS H8 H8 AIR BAG H9 LC44 ALTERNATOR 1 C44 C57 100A F1 15A F8 1 10 L3 HIGH BEAM RELAY 15A F7 2 14 L4 LOW BEAM RELAY 15A F6 3 26 L5 HORN RELAY 30A C9 F2 4 L1 ECU RELAY 15A F43...

Page 19: ...ll amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 POWER DISTRIBUTION ECU FUSE BOX 15A 10A 10A R W 2 5 R G 1 5 F13 F15 F16 R 4 0 G 1 5 87 85 30 86 2 L1 ECU RELAY 8 4 6 C9 C9 ECU LC4 50 P L 0 5 EGR FUEL METERING R 4 0 BOOST PRESSURE ACTUATOR TO AC PRESSURE SW RELAY AC PRESSURE SW 10A F14 R B 2 5 W 0 85 15A F44 BRAKE ...

Page 20: ...ahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 CONTROLLER AREA NETWORK APPLICABLE MODELS H4 H4 ABS Y 0 5 CAN LO CAN HI 66 65 C4 LC4 EMS TR 120 OHMS 27 10 C59 G 0 5 LC104...

Page 21: ... trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 CONTROLLER AREA NETWORK APPLICABLE MODELS H8 H8 AIRBAGA Y 0 5 CAN LO CAN HI 66 65 C4 LC4 EMS TR 120 OHMS 27 10 C59 G 0 5 C317 1 3 2 C317 6 4 5 7 8 C144 LC144 ECU AIR BAG AB1 LC104 DIAGNOS...

Page 22: ...hicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahin...

Page 23: ...ra Ltd MAN 00233 MAY 2013 Rev1 25042013 ENGINE MANAGEMENT SYSTEM 1 APPLICABLE MODELS H4 H4ABS H8 H8 AIR BAG H9 G 1 5 2 LC35 Fuel Metering Unit LC4 EMS K ECU LC67 BOOST PRESSURE ACTUARTOR LC42 EGR MODULATOR 15A F15 10A F12 6 C11 ECU Fuse Box 3 C19 m 0 t 0 4 2 5 1 LC19 Air Mass Sensor HFM G 0 5 R 0 5 B 0 5 V B 0 5 77 31 53 75 6 1 2 R 1 5 R B 1 5 C30 LC30 Injector 4 7 LC27 Injector 1 C27 1 2 73 3 GR1...

Page 24: ... W 0 5 4 C112 24 5A F47 36 W 0 5 1 C38 3 2 C38 LC38 WATER IN FUEL SENSOR 71 25 BATTERY NEGATIVE G4 5 6 1 C124 22 21 20 2 4 3 4 5 3 C59 SIG 82 60 40 83 61 P 0 5 G R 0 5 18 R W 0 5 LC124 Accelerator Pedal Position Sensor 5 2 1 24 23 26 10 23 41 P W 0 5 LC250 CLUTCH SENSOR G10 3 C250 C250 C4 15 7 C59 TO STOP LAMP BR 0 5 BR 0 5 P B 0 5 P B 0 5 BR 0 75 P W 0 5 BR W 0 5 BR W 0 5 P W 0 5 P W 0 5 B 0 5 B ...

Page 25: ...ndra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 ENGINE MANAGEMENT SYSTEM 3 APPLICABLE MODELS H4 H4 ABS H8 H8 AIR BAG H9 LC4 EMS K ECU U LC66 FUEL TEMPERATURE SENSOR 12 1 2 C66 34 1 t 0 U LC43 COOLANT TEMPERATURE SENSOR C43 2 33 11 1 2 C201 16 55 LC201 VEHICLE SPEED SENSOR 2WD 4WD 3 22 1 2 C37 ...

Page 26: ...rized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 60A F4 100A F1 1 C78 LC78 Engine Room Fuse Box L2 Starter Relay R 4 0 86 30 85 87 L W 0 5 C59 M 0 5 LG B 67 C4 L 4 0 1 C51 50 30 BS2 Starter Motor Battery G2 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 LC113...

Page 27: ...ized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 5A F47 C113 Y 0 5 G 0 5 C59 C178 G4 2 Immobilizer Controller LC178 W 0 5 R Y 0 5 LC113 Ignition ...

Page 28: ...indra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 5A F47 C113 Y 0 5 G 0 5 C59 C178 G4 2 Immobilizer Controller LC178 W 0 5 R Y 0 5 LC113 Ignition Switch C113 1 5 Y 6 0 C73 ...

Page 29: ...Y 0 5 14 G 0 5 FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR DIAG CONNECTOR ABS EHCU ABS Fuse K50 K66 CAN HI K65 CAN lo EMS K ECU REDUNDANT BRAKE SW BRAKE SW INPUT 40A F3 60A F4 25A F10 Y 6 0 10A F31 Y B 1 0 K24 K80 7 P B 0 5 15 BR 0 5 2 5 1 2 6 18 1 2 GR Y 0 5 BR R 0 5 L 0 5 2 1 21 L B 0 5 34 2 1 31 19 P B 0 5 P 0 5 2 1 20 33 G B 0 5 G 0 5 G30 13 B 4 0 G31 B 2 5 38 2 4 P B 0 5 LC112 Brake S...

Page 30: ...013 Rev1 25042013 AIRBAG APPLICABLE MODELS H8 AIRBAG H9 1 GND IGN C255 G11 B 0 5 G9 24 3 PT RH Y W 0 5 1 4 Y G 0 5 PT RH 23 2 PRE TENSIONER RH DRIVER SEAT BELT 15 DAB 0 B 0 5 4 DAB O 0 5 3 16 DAB SQUIB CONNECTOR 2 1 13 PAB 14 PAB BL 0 5 BR 0 5 PAB SQUIB CONNECTOR 21 PT LH 1 Y BL 0 5 2 PT LH 2 1 22 PRE TENSIONER LH CO DRIVER SEAT BELT Y B 0 5 G 0 5 7 CAN_LO 8 CAN_HI Y 0 5 AIR BAG ECU 5 LC144 LC173 ...

Page 31: ...any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 2 1 DOOR AJAR DIODE 6 11 Y G 0 5 Y G 0 5 R Y 0 5 R Y 0 5 MBFM 22P 7 20 8 SB R 0 5 31 C59 15 DIS SB R 0 5 SB R 0 5 SB R 0 5 2 BR Y 0 5 20 C302 13 11...

Page 32: ...s are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra M...

Page 33: ... 1 C113 Y 4 0 Y 6 0 C60 2 Y 6 0 5 LC113 IGNITION SWITCH R 6 0 W 2 5 15 10A F19 5 35 C103 10A F48 C103 45 INT LAMP LC103 IP FUSE BOX 60A F5 R 4 0 60A F4 1 17 Y 0 5 Y 1 5 1 C60 R 6 0 1 GR 0 5 GR 1 5 C113 FUEL TANK UNIT 2 12 9 3 1 W B 0 5 7 C199 COMBINATION SW LAMP 8 9 8 C58 R 0 5 HIGH BEAM RELAY 25 L W 0 5 1 OIL PRESSURE 14 L 0 5 L 0 5 V W 0 5 HEAD LAMP B 0 5 29 C261 B 0 85 B 0 85 30 W 0 5 8 COMBI S...

Page 34: ...W 2 5 15 10A F19 5 35 C103 10A F48 C103 45 INT LAMP LC103 IP FUSE BOX 60A F5 R 4 0 60A F4 1 17 Y 0 5 Y 1 5 1 C60 R 6 0 1 GR 0 5 GR 1 0 C113 FUEL TANK UNIT 1 12 9 3 C109 2 W B 0 5 7 C199 COMBINATION SW LAMP 8 9 8 C58 L W 0 5 HIGH BEAM RELAY 13 L W 0 5 1 OIL PRESSURE 14 L W 0 5 L W 0 5 V W 0 5 16 MBFM 12P 5 1 GR B 0 5 GR B 0 5 GR B 0 5 C44 HEAD LAMP CHARGING 18 R B 0 5 FLWI DIODE DIS 21 16 9 C58 R G...

Page 35: ...ch the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2...

Page 36: ...this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 MBFM 12P APPLICABLE MODELS H8 H8 AIRBAG B Y 0 5 6 DEMISTER RELAY LC101 MBFM 12P 1 HOOD SWITCH 1 G P 0 5 14 2 G P 0 5 FUEL LID SWIT...

Page 37: ...cles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindr...

Page 38: ...ble for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 CAN HI CAN LO FRONT WIPE AND WASH 13 3 L W 0 5 COMBINATION SW LAMP 4 COMBINATION SW WIPER 8 FRONT WASHER MOTOR 1 17 R Y 0 5 R Y 0 5 R Y 0 5 R Y 0 5 C58 6 MASTER ACTUATOR P L 0 5 7 12 C151 6 5 W R 0 5 1 6 1 BR G 0 5 CO DRIVER DOOR SWITCH BR G 0 5 DRIVER DOOR SWITCH 5 BR Y 0 5 6 1 REAR DOOR SWITCH RH 17 BR R 0 5 ...

Page 39: ...rom which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosec...

Page 40: ...8 1 RR RH DOOR LOCK 1 2 6 C172 4 20 BR 0 5 BR 0 5 BR 0 5 BR 0 5 BR 0 5 BR 0 5 BR 0 5 G 0 5 BR 0 5 BR 0 5 MASTER ACTUATOR RR LH DOOR LOCK DOOR LOCK CO DRIVER 2 MASTER ACTUATOR 1 5 2 C110 1 RR RH DOOR LOCK RR LH DOOR LOCK 2 G 0 5 G 0 5 G 0 5 G 0 5 3 G 0 5 G 0 5 G 0 5 G 0 5 G 0 5 10 C172 BR 0 5 C328 4 G 0 5 2 C186 LC186 LC192 C192 CODRIVER ACTUATOR G 0 5 C230 LC230 LC233 C233 C192 LC192 C186 LC186 LC...

Page 41: ...TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA LC113 IGNITION SWITCH 30 15a 15 P 50 P 15a 15 50 2 C73 1 C113 Y 4 0 Y 6 0 C60 2 Y 6 0 2 LC103 IP FUSE BOX 32 10A F41 42 GR 1 0 35 C103 10A F48 C103 45 5 R 1 5 W 2 5 AUDIO REV RPAS R 1 0 R 0 5 21 GR 0 5 11 7 IMMOBILIZER R Y 0 5 19 R Y 0 5 3 C110 R Y 0 5 C361 1 FRONT ROOF LAMP R Y 0 5 R Y 0 5 2 R Y 0 5 DOOR AJAR DIODE R...

Page 42: ...rom which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosec...

Page 43: ... O 0 5 O 0 5 C300 C300 C252 LC252 C150 LC150 C79 LC79 C204 LC204 LC137 C137 LC252 C252 LC209 C209 C97 C167 LC167 LC97 C59 W R 0 5 LC186 C186 P L 0 5 12 3 P L 0 5 6 MASTER ACTUATOR C266 LC266 BR Y 0 5 1 20 BR Y 0 5 5 DRIVER DOOR SWITCH TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA LC113 IGNITION SWITCH 30 15a 15 P 50 P 15a 15 50 2 C73 1 C113 Y 4 0 Y 6 0 C60 2 Y 6 ...

Page 44: ...7 L P 0 5 5 L P 0 5 6 O L 0 5 18 C151 6 O L 0 5 1 20 BR L 0 5 7 PUDDLE LAMP DRIVER DOOR BR L 0 5 DAIGNOSTIC 7 4 W G 0 5 W G 0 5 C110 10 TAIL LAMP LH 4 1 SIDE MARKER LH SB 0 5 11 7 C58 INST CLUSTER 32F 27 TURN LH 1 SB 0 5 SB 0 5 SB 0 5 SB 0 5 SB 0 5 SB 0 5 SB 0 5 DOOR LOCK CO DRIVER 2 MASTER ACTUATOR 1 5 C151 2 C110 1 RR RH DOOR LOCK RR LH DOOR LOCK 15 G 0 5 G 0 5 G 0 5 G 0 5 C168 3 G 0 5 G 0 5 G 0...

Page 45: ...m which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecut...

Page 46: ...96 MPa OR PRESSURE 3 14 MPa IC HVAC 2 OFF OFF LO M1 M2 H1 FRONT MOTOR BLOWER 5 2 R W 4 0 BR 0 5 BLOWER FAN RELAY L13 8 2 6 4 R 4 0 BLOWER MOTOR R 6 0 Y 4 0 V 1 5 ECU RELAY L1 R 4 0 LC20 CLUTCH Y 0 85 C59 A C CLUTCH R W 1 0 R W 0 5 22 CONDENSOR FAN RELAY L14 B 0 5 B 4 0 G10 Y B 3 0 8 2 4 6 Y B 3 0 19 21 R B 0 5 CONDENSOR FAN MOTOR 1 5 4 3 AC ON RELAY AC COMP RELAY R Y 0 5 19 R Y 0 85 R Y 0 5 14 R G...

Page 47: ...nalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 REAR AC APPLICABLE MODELS H4 H4 ABS H8 H8 AIRBAG H9 REAR BLOWER SW TO REAR AC 7 H 1 M 2 M 1 L O M OFF OFF TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA LC113 IGNITION SWITCH 30 15a 15 P 50 P 15a 15 50 60A F4 1 C113 C113 V 4 0 Y 4 0 Y 6 0 C60 2 Y 6 0 R Y 4 0 REAR BLOWER RELAY L13 3 1 4 5...

Page 48: ...1 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 5 LC113 Ignition Switch Y 4 0 2 20 35 10A F48 45 GR 0 5 3 10 IGN SUPPLY W 2 5 REV RPAS CLUSTER 11 B 0 5 1 GND 11 C340 B 6 0 B 0 75 G4 5 4 3 R 0 5 LC300 MBFM 26P n U 17 4 3 6 G 0 5 LC297 INSIDE TEMPERATURE SENSOR 9 26 G 0 5 G R 0 5 G R 0 5 SENSOR DATA GND LC119 INST CLUSTER 20F LC38 WATER I...

Page 49: ...LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA LC113 IGNITION SWITCH 30 15a 15 P 50 P 15a 15 50 1 C113 Y 4 0 LC103 IP FUSE BOX GR 1 0 35 10A F48 45 5 W 2 5 REV RPAS 60A F5 2 C60 Y 6 0 BATT 12V R 16 0 KL30 100A F1 B 16 0 LC78 ENGINE ROOM FUSE BOX G2 Y 6 0 1 0 1 0 Close 1 Open 2 17 C59 1 21 C110 1 34 C59 GR R 0 85 GR R 0 85 GR R 0 75 LC245 Reverse Switch GR 0 75 GR R 0 5 9 C108 GR 0 75 GR 0 5...

Page 50: ... shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 LC136 Radio 8 B 0 5 9 G4 B 1 5 C59 L R 0 5 L Y 0 5 2 3 C136 B 0 85 5 R 1 5 25 C103 10A F19 10A F41 LC103 IP Fuse Box Audio Keyin 15 41 C103 Y 0 5 7 R 1 0 5 6 LC136 Radio Supply TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50...

Page 51: ...an the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 CRUISE SW 81 AUDIO SW 1 27K 0 866K 0 634K 0 487K MUTE VOL 10 K UP 1 96K DOWN 3 5K SOURCE VOL LC4 ECU K F G 59 W B 0 5 V 0 5 11 8 2 7 K CRUISE OFF SET SET RES 0 82 K 0...

Page 52: ... manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahind...

Page 53: ... whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 W 2 5 7 17 35 45 39 29 F48 F3...

Page 54: ...ufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra L...

Page 55: ... Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA LC113 IGNITION SWITCH 30 15a 15 P 50 P 15a 15 50 LC252 Cluster 32F 16 16 C59 GR B 0 5 1 1 C52 LC44 Alternator R 16 0 5 MAIN DIO...

Page 56: ...0 5 DOOR SW CO DRIVER MBFM 26P DRIVER DOOR MASTER ACTUATOR 6 CO DRIVER DOOR ACTUATOR 2 11 10 BR 0 5 4 1 REAR DOOR ACTUATOR RH 4 G 0 5 2 1 REAR DOOR ACTUATOR LH BR 0 5 10 BR 0 5 G 0 5 2 BR 0 5 G 0 5 BR 0 5 BR 0 5 G 0 5 BR 0 5 G 0 5 2 1 4 BR 0 5 BR 0 5 3 G 0 5 G 0 5 5 1 5 4 1 G25 B 2 0 20 C300 2 6 G 0 5 G 0 5 BR 0 5 BR 0 5 P L 0 5 3 20 19 BR G 0 5 1 BR R 0 5 1 BR Y 0 5 G 0 5 22 BR 0 5 2 11 1 20A F23...

Page 57: ...ction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013...

Page 58: ...5 6 OUTSIDE TEMP SENSOR VERTICAL HORIZONTAL VERTICAL HORIZONTAL M M M M OPERATIONAL SW L R SELECT SWITCH LEFT RIGHT UP DOWN MH MV DOWN RIGHT RIGHT LEFT RIGHT LEFT HR HL VR VL M UP PARKING P LEFT MIRROR ASSY LH MIRROR ASSY RH 6 8 5 4 7 1 15 8 16 4 3 2 10 8 V B 0 5 G10 B 0 5 B 4 0 TERM POSITION TERM POSITION 30 KA P 15a 15 30 KA 50 LOCK_ OFF IGNITION START KEY OUT LOCK_ KEY IN P 15a 15 50 W 0 5 R G ...

Page 59: ...ra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 HI LO C58 1 R Y 0 5 3 2 6 8 B 0 5 LC82 FRONT WASHER MOTOR M HI MIST INT LO OFF T HI IG INT AS LO P OFF O N P T W EW LC117 COMBINATION SWITCH WIPER B 4 0 G6 C100 LC100 MBFM 22P 10 LC100 MBFM 22P C100 12 LC300 MBFM 26P C300 8 R Y 0 5 R Y 0 5 R Y 0 5 5 C82 2 C82 C117 W R 0 75 Y L 0 75 LC117 COMBINATION SWITCH WIPER C117 LC100 MBFM 22P C1...

Page 60: ...RING MANUAL 25042013 HI LO C58 1 R Y 0 5 3 2 6 8 B 0 5 LC82 FRONT WASHER MOTOR M HI MIST INT LO OFF T HI IG INT AS LO P OFF O N P T W EW LC117 COMBINATION SWITCH WIPER B 4 0 G6 C299 LC299 MBFM 16P 4 LC100 MBFM 22P C100 2 LC299 MBFM 16P C299 5 R Y 0 5 R Y 0 5 R Y 0 5 5 C82 2 C82 C117 W R 0 5 Y L 0 75 LC117 COMBINATION SWITCH WIPER C117 LC100 MBFM 22P C100 1 3 2 4 C117 2 1 13 12 C58 5 4 6 2 C62 M 2 ...

Page 61: ...e manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahin...

Page 62: ...le for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 1 2 P T WASH OFF WIPE WIPE WASH WR 1R EW 9 7 C117 6 1 2 C117 10 10A F35 LC103 IP FUSE BOX 60A F4 2 1 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 LC113 Ignition Switch 4 2 C60 Y 4 0 Y 6 0 Y 6 0 BATT 12V R 16 0 KL30 100A F1 B 16 0 LC78 ...

Page 63: ... 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 3 2 P T WASH OFF WIPE WIPE WASH WR 1R EW 9 7 C117 6 1 2 C117 10 10A F35 LC103 IP FUSE BOX 60A F4 2 1 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 LC113 Ignition Switch 0 Lock 1 Off 2 Ign 3 Start 4 2 C60 Y 4 0 Y 6 0 Y 6 0 BATT 12V R 16 0 KL30 100A F1 B 16 0 LC78...

Page 64: ...re manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahi...

Page 65: ...on other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 1 11 C103 5A F24 R 6 0 2 3 IND ILL G10 4 C125 8 9 C120 5 6 LC278 FUEL LID ACTUATOR M G12 10 B 4 0 1 1 2 B 1 0 W G 1 0 C278 C278 C125 LC125 FUEL LID SW R 4 ...

Page 66: ...er than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 1 11 C103 13 C300 5A F24 R 6 0 2 3 IND ILL G10 4 C125 22 C100 11 C101 LC100 MBFM 22P LC101 MBFM 12P 5 6 LC278 FUEL LID ACTUATOR M G12 10 B 4 0 1 1 2 B 1 0 W G 1 ...

Page 67: ...se of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 G7 G7 100A F1 15A F6 B 1 0 P 0 5 P 1 0 L5 Horn Relay C58 G R 0 5 LC117 COMBINATI ON SWITCH LC 91 Horn RH B 1 0 C 91 1 1 C 92...

Page 68: ...ssion in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 2504...

Page 69: ... in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ...

Page 70: ...hicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahin...

Page 71: ...are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mah...

Page 72: ... 40A F39 LC103 IP Fuse Box 21 R W 3 0 8 C151 R W 2 0 R W 2 0 M DOWN W Lock Rear Power Window LC406 Power window Switch M G25 G26 8 7 2 1 6 2 7 3 11 1 12 4 10 GR 0 75 Y 0 75 LC290 Window Regulator Motor Driver Side Front 9 B 2 0 GR B 1 5 C151 C168 LC291 Window Regulator Motor Co Driver door 1 POWER WINDOW LC229 Window Control switch Co Driver door 0 Off 1 Up 2 Down 3 Illumination B 0 5 3 6 8 1 C168...

Page 73: ...BAG 20A F45 40A F39 LC103 IP Fuse Box 21 R W 3 0 8 C151 R W 2 0 R W 2 0 M DOWN W Lock Rear Power Window LC178 Power window Switch M G25 G26 20 8 7 3 1 6 3 7 3 11 1 12 4 10 GR 0 75 Y 0 75 LC290 Window Regulator Motor Driver Side Front 4 2 19 W 2 0 9 B 2 0 GR B 1 5 C151 C168 LC291 Window Regulator Motor Co Driver door 1 ANTI PINCH POWER WINDOW POWER WINDOW Y 4 0 W 2 0 LC229 Window Control switch Co ...

Page 74: ...les are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra...

Page 75: ...NG MANUAL 25042013 3 Front Power window Down W Lock Up Down LC178 Window Control switch Driver Multiple 2 5 4 7 6 5 6 C109 Front Power Window 7 3 9 3 9 7 C172 L 1 5 2 5 7 1 6 8 3 LC229 Window Control switch R H Rear LC232 Window Control switch L H Rear 0 Off 1 Up 2 Down 3 Illumination 0 Off 1 Up 2 Down 3 Illumination M M Y 1 5 2 1 GR 1 5 B 1 5 B 0 5 3 6 8 2 1 LC228 Window Regulator Motor R H Side ...

Page 76: ...thorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 Y G 1 5 10A F27 LC103 IP Fuse Box 3 R 4 0 60A F5 2 C60 R 6 0 R 6 0 R 16 0 KL30 100A F1 LC78 ENGINE ROOM FUSE BOX 13 W 0 5 4 2 LC137 Hazard Switch 0 Off 1 On 2 Illumination 1 2 3 G4 B 0 5 B 0 5 3 C371 ...

Page 77: ...orized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 Y G 1 5 10A F27 LC103 IP Fuse Box 3 R 4 0 60A F5 2 C60 R 6 0 R 6 0 R 16 0 KL30 100A F1 LC78 ENGINE ROOM FUSE BOX 13 W 0 5 4 2 LC137 Hazard Switch 0 Off 1 On 2 Illumination 1 2 3 G4 B 0 5 B 0 5 14 C302 C...

Page 78: ...are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mah...

Page 79: ...ndra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 LC300 MBFM 26P 2 1 O 0 5 SB 0 5 O 0 5 32 LC252 CUSTER 32F 6 0 B O 0 5 6 C58 1 2 LC97 Front Turn Lamp R H G7 B 4 0 O 0 5 LC167 Side Marker R H 1 2 B 0 5 B 1 0 3 4 O 0 5 LC209 Tail Lamp R H 3 4 SB 0 5 LC204 Tail Lamp L H 27 SB 0 50 L...

Page 80: ...orized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 TURN SIGNAL HAZARD FLAHER APPLICABLE MODELS H8 H8 AIRBAG Y G 1 5 10A F27 LC103 IP Fuse Box 3 R 4 0 60A F5 2 C60 R 6 0 R 6 0 R 16 0 KL30 100A F1 LC78 ENGINE ROOM FUSE BOX 13 W 0 5 4 2 LC137 Hazard Switch...

Page 81: ...are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mah...

Page 82: ...anufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra...

Page 83: ...thorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 LC135 Radio Speaker 18 14 13 16 19 15 20 17 W 0 5 G B 0 5 G 0 5 V B 0 5 V 0 5 W 0 5 G B 0 5 G 0 5 V 0 5 V B 0 5 O 0 5 G B 0 5 G 0 5 V 0 5 V B 0 5 14 13 2 1 8 18 3 13 C109 6 5 6 5 C308 2 1 1 2 1 2 LC184 Front R H LC1...

Page 84: ...5 LC84 Head lamp LH 1 Low beam 2 High beam L B 2 5 3 B 1 5 1 2 2 1 L W 1 5 LC98 Head lamp RH 1 Low beam 2 High beam L B 1 5 L B 2 5 13 11 7 L3 high beam relay B 0 5 G6 G6 B 4 0 LC78 Engine Room Fuse box 12 5 L B 0 5 8 8 L W 0 5 C58 LC115 Head lamp switch 7 V 1 5 V 4 0 1 Y 4 0 2 2 1 B 2 5 14 10 15A F7 60A F4 15A F8 LC78 Engine Room Fuse box L4 Low beam relay 9 13 LC252 INST CLUSTER 32F LC100 MBFM 2...

Page 85: ...ehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahi...

Page 86: ...tured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd M...

Page 87: ...RELAY 4 BR 0 5 R 1 5 BR 1 0 BR 1 0 C87 1 C90 1 B 1 0 C87 2 B 1 0 C90 2 LC87 FRONT FOG LAMP LH LC90 FRONT FOG LAMP RH B 4 0 B 4 0 G7 G6 BR 0 5 B 4 0 G9 RFG T P FG OFF FRONT FOG ON FRONT AND REAR FOG ON RFG T P B FG OFF FRONT AND REAR FOG ON FRONT FOG ON 3 LC115 COMBINATION SWITCH LAMP T OFF 8 LC367 REAR FOG LAMP RH LC368 REAR FOG LAMP LH 2 C367 B 0 5 2 C368 B 0 5 1 C367 1 C368 W Y 0 5 1 C363 B 1 0 ...

Page 88: ...icles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahind...

Page 89: ... manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahind...

Page 90: ...dra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 2 C73 1 TERM POSITION LOCK KEY OUT LOCK KEY IN OFF IGNITION START POSITION TERM 30 KA KA 30 15a 15 P 50 P 15a 15 50 LC113 Ignition Switch 0 Lock 1 Off 2 Ign 3 Start 5 35 10A F48 0 1 LC245 Reverse Switch 0 Close 1 Open 1 2 C60 Y 4 0 45 GR 1 0 GR 0 85 17 C59 2 21 C110 C311 3 GR R 0 75 1 1 2 2 LC204 Reverse Lamp LH LC209 Reverse Lamp RH G12 Y 6 ...

Page 91: ... penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 1 C109 Y 1 0 2 0 1 0 3 0 4 1 LC193 Roof Lamp Front 0 Off 1 Permanently On 2 Auto Position On withany Door Open 3 Map Reading Lamp On 4 Map reading Lamp On 1 2 R Y 0 5 B 0 5 5 15 10A F19 LC103 IP FUSE BOX Y 1 5 Y 1 0 1 C60 R 6 0 R 6 0 2 Y 1 0 C403 Y 0 75 C103 C103 C194 C193 C403 4 19 C109 C100 11 LC100 MBFM 22P R Y 0 5...

Page 92: ...the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013...

Page 93: ...which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecutio...

Page 94: ...EAR LH 1 9 C110 2 15 C168 LC178 POWER WINDOW DRIVER DOOR 3 1 8 9 B 0 5 B 2 0 LC229 POWER WINDOW SUB SW CO DRIVER W 0 5 W 0 5 W 0 5 W 0 5 B 0 5 LC140 HLLD SW 3 2 w 0 5 LC300 MBFM 26P 9 30 LC252 INST CLUSTER 32F W 0 5 W 0 5 LC138 HVAC PANEL 3 W 0 5 C307 B 1 5 G27 B 1 5 G28 B 4 0 G24 G10 B 4 0 W 0 5 W 0 5 18 C59 B 0 85 G4 B 0 85 C151 B 2 0 G10 B 4 0 C252 C229 C229 W 0 75 W 0 5 W 0 5 1 C174 C232 C232 ...

Page 95: ...POWER WINDOW SUB SW CO DRIVER W 0 5 W 0 5 W 0 5 W 0 5 B 0 5 LC140 HLLD SW 3 2 w 0 5 8 6 B 0 5 W 0 5 LC136 RADIO SUPPLY LC299 MBFM 16P 11 30 LC252 INST CLUSTER 32F W 0 5 W 0 5 LC138 HVAC 3 W 0 5 K W 0 5 LC116 8 CHANNEL CLOCK SPRING C307 B 1 5 G27 B 1 5 G28 B 4 0 G24 2 1 G9 B 4 0 B 1 5 W 0 5 LC127 Cigar Illumination RR 1 G10 B 4 0 W 0 5 W 0 5 18 C59 B 0 85 G4 B 0 85 C152 B 2 0 G10 B 4 0 B 1 5 G4 C25...

Page 96: ...hich the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution...

Page 97: ... FUEL LID SW B 2 0 CO DRIVER DOOR POWER WINDOW MOTOR 4 B 0 5 B 1 5 1 B 0 5 3 B 0 5 J B 0 5 CLOCK SPRING 8 CHANNEL POWER POINT 1 12 B 0 5 4 COMBI SW LAMP DAIGNOSTIC 5 1 AIRBAG ECU G11 B 0 5 B 0 75 B 0 75 B 0 75 2 POWER WINDOW SW B 0 5 B 2 0 G26 16 B 2 5 B 2 5 SEAT BELT 2 B 0 5 POWER POINT 1 B 1 5 B 4 0 G24 8 3 POWER WINDOW SW LH B 1 0 B 2 0 B 0 5 G28 REAR DOOR LH 8 B 2 0 B 0 5 B 1 5 G27 POWER WINDO...

Page 98: ...rom which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosec...

Page 99: ...ed Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 GROUND 2 APPLICABLE MODELS H4 H4 ABS H8 H8 AIRBAG ENGINE COMPARTMENT B 2 5 B 4 0 ABS EHCU 13 G30 38 G31 DEMISTER VE DEMISTER CABLE NEG 1 G29 B 2 5 LC69 C69 LC281 C281 C209 LC209 1 B 1 0 TAIL LAMP RH 12 2 REAR WASHER MOTOR...

Page 100: ...which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecutio...

Page 101: ... 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 GROUND 3 APPLICABLE MODELS H4 H4 ABS H8 H8 AIRBAG WIPER MOTOR FRONT SIREN HEAD LAMP LEVELING RH 1 3 B FRONT FOG LAMP RH 2 B 0 5 3 B 1 5 2 B 0 5 2 B 0 5 FLWI SW B 0 5 B 1 0 B 1 0 TURN RH HEAD LAMP RH B 1 0 1 HORN RH 1 HORN LH B 1 0 2 CONDENSOR FAN MOTOR B 3 0 2 SIDE MARKER RH B 0 5 2 PARK LAMP RH B 0 5 G7 B 4 0 ENGINE COMPARTMENT RH EARTH...

Page 102: ...rom which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosec...

Page 103: ...nel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 GROUND 4 APPLICABLE MODELS H4 H4 ABS H8 H8 AIRBAG 18 B 0 5 8 B 0 5 1 RADIO SUPPLY B 1 5 G4 BATTERY VE ENGINE B 0 75 26 MBFM 26P B 0 5 4 B 0 5 5 DAIGNOSTIC 26 B 0 5 IMMOBILIZER 29 B 0 5 INST CLUSTER 32P ...

Page 104: ...m which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecut...

Page 105: ...resent document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 GROUND 5 APPLICABLE MODELS H4 H4 ABS H8 H8 A...

Page 106: ...rom which the vehicles are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosec...

Page 107: ...of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C1 C2 SR NO NAME OF COMPONENT NO OF ...

Page 108: ...are manufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mah...

Page 109: ...or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO ...

Page 110: ...of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C4 C33 C27 C28 C29 C30 C...

Page 111: ...ervice Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR GENDER TYPE CONNECTOR VIEW NEW NOMENCLATURE 1 ECU K 94 BLACK FEMALE CONNECTOR C4 2 RAIL PRESSURE SENSOR 3 BLACK FEMALE CONNECTOR C33 3 INJECTOR 1 2 BLACK FEMALE CONNECTOR C27 4 INJEC...

Page 112: ...ce Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 11 2WD VEHICLE SPEED SENSOR 3 GREY FEMALE CONNECTOR C201 12 EGR MODULATOR 2 BLACK FEMALE CONNECTOR C42 13 GLOW PLUG 60 A 1 BLACK FEMALE CONNECTOR C75 14 ECU SUPPLY IP 1 NATURAL FEMALE CONNECTOR C77 15 WATER IN FUEL 3 BLACK FEMALE...

Page 113: ...will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 23 BOOST PRESSURE SENSOR 3 BLACK FEMALE CONNECTOR C293 24 BOOST PRESSURE ACTUATOR 2 BLACK FEMALE CONNECTOR C67 25 STARTER SOLENOID t50 terminal 1 TERMINAL C51 26 FL BOX BUS BAR 1 NATURAL TERMINAL C57 27 ALTERNATOR B VE 1 TERMINAL C52 28 ECU FUSE BOX 6P FUSER BLACK...

Page 114: ...or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C58 C60 C167 C62 C64 C262 C...

Page 115: ...vice Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR GENDER TYPE CONNECTOR VIEW NEW NOMENCLATURE 1 SIDE MARKER RHS 2 BLACK FEMALE CONNECTOR C167 2 SIDE MARKER LHS 2 BLACK FEMALE CONNECTOR C150 3 HEAD LAMP RHS 3 BLACK FEMALE CONNECTOR C98...

Page 116: ...erson other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 11 PARK LAMP RHS 2 NATURAL FEMALE CONNECTOR C96 12 PARK LAMP LHS 2 NATURAL FEMALE CONNECTOR C80 13 HORN RHS 1 FEMALE CONNECTOR C91 C92 14 HORN LHS 1 FEMALE CONNECTOR C...

Page 117: ...e trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 21 PRESSURE SW 4 BLACK FEMALE CONNECTOR C95 22 SIREN 2 BLACK FEMALE CONNECTOR C262 23 TO FUSE BOX 1 2 NATURAL FEMALE CONNECTOR C73 24 TO BATTERY TERMINAL C324 25 FUSE BOX 32 BLACK FEMALE...

Page 118: ...Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C178 C189 C151 C152 G25 Applicable for H8 only Applicable for H8 only SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 1 GROUND GROUND G25 DRIVER DOOR WIRING HARNESS 2 IC ORV...

Page 119: ...ny person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 G28 C233 C231 C327 C196 Applicable model H8 only SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 2 POWER WINDOW MOTOR 2 GRE...

Page 120: ...ed The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN ...

Page 121: ...ained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR GENDER TYPE CONNECTOR VIEW NEW NOMENCLATURE 1 SPEAKER 2 NATURAL FEMALE CONNECTOR C184 2 POWER WINDOW 11 NATURAL FEMALE CONNECTOR C178 3 POWER WINDO...

Page 122: ...than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C168 C183 G26 C229 Applicable for H8 only SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 1 POWER WINDOW SWITCH 8 WHITE FEMALE CONNECTOR C2...

Page 123: ...red The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN...

Page 124: ...an the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR GENDER TYPE CONNECTOR VIEW NEW NOMENCLATURE 1 SPEAKER 2 NATURAL FEMALE CONNECTOR C190 2 POWER WINDOW SWITCH 8 WHITE FEMALE CONNECTOR C229 ...

Page 125: ...Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C229 C172 C326 SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 1 IC 2P FLOOR 2 GR...

Page 126: ...ny person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C228 C198 G27 C325 C230 Applicable for only H8 SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 1 DOOR LOCK 4 NATURAL FEMALE...

Page 127: ... Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 C174 C328 C232 SR NO NAME OF COMPONENT NO OF POLES COLOUR CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 3 POWER WINDOW SU...

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Page 163: ...horized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 21 GROUND RPASS G33 FLOOR WIRING HARNESS 22 TAIL LAMP LH 6 NATURAL FEMALE CONNECTOR C204 FLOOR WIRING HARNESS 23 PIGTAIL TAIL LAMP RH 6 NATURAL FEMALE CONNECTOR C377 FLOOR WIRING HARNESS 24 IC TAILGATE 14 NATURAL MALE INTER HARNESS CONNECTOR C279 FLOOR WIRING HARNESS 25 RPASS IC 6P 6...

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Page 166: ...person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 12 IC AIRBAG IP 4P 4 YELLOW MALE INTER HARNESS CONNECTOR C143 13 IC REAR DOOR RH 2P 2 GREY MALE INTER HARNESS CONNECTOR C307 14 IC REAR DOOR RH 10P 10 NATURAL MALE IN...

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Page 169: ...rson other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR TYPE CONNECTOR VIEW NEW NOMENCLATURE WIRE HARNESS 1 VANITY MIRROR LAMP 3 WHITE FEMALE CONNECTOR C312 ROOF WIRING HARNESS 2 RO...

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Page 177: ...OMPONENT NO OF POLES COLOUR GENDER TYPE NEW NOMENCLATURE CONNECTOR VIEW 1 IC FLOOR WH 14PF 14 NATURAL FEMALE INTER HARNESS CONNECTOR C279 3 DEMIST VE 1 WHITE FEMALE CONNECTOR C281 4 DEMIST VE 1 WHITE FEMALE CONNECTOR C195 7 WIPER MOTOR REAR 4 NATURAL FEMALE CONNECTOR C283 8 REG PLATE LAMP 2 NATURAL FEMALE CONNECTOR C206 10 DOOR LOCK Tailgate 4 BLACK FEMALE CONNECTOR C285 13 IC HMSL 2 NATURAL FEMAL...

Page 178: ...nufactured The reproduction translation transmission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra ...

Page 179: ...rior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev1 25042013 SR NO NAME OF COMPONENT NO OF POLES COLOUR GENDER TYPE NEW NOMENCLATURE CONNECTOR VIEW W...

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Page 181: ...t document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 Heating element Conductor loop The...

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Page 183: ... present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ELECTRICAL SYMBOLS USED IN ...

Page 184: ...ission in part of or whole of the present document are prohibited without the prior written consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 250...

Page 185: ...tten consent of Mahindra Mahindra Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 Introduction Modern vehicles incorporate many electrical and electronic component...

Page 186: ...unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS METERS Different meters are used to measure voltage current and resistance Voltmeter to measure voltag e Ammeter to measure current Ohmmeter to measure resistance Metering Functions Three metering functions are combined ina typical di...

Page 187: ...n the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS Analog Multimeters Typical Analog Multimeter Analog meters use a mechanical movement and are not suitable formeasurements in circuits wit...

Page 188: ...td will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS Digital Multimeters Typical Digital Multimeter Digital multimeters display the actual measured valueand are suitable formeasurements in circuits with sensitive electronic components Use a digital display Display a me...

Page 189: ...ONCEPTS Use the mode selector to set the meter for the type of test to be performed DDM MODE SELECTOR The mode selector knob lets you set the meter for the type of test you want to perform OFF Turns the meter off Turning the mode selector to any other setting turns the me ter on Volts AC Use to measure voltage in alternating current AC circuits Volts DC Use to measure voltage in direct current DC ...

Page 190: ... Ltd The use of this document by any person other than the trained personnel at the Authorized Service Centre of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS The leadsplug in as follows BLACK always plugs into the COM input jack RED plugs int...

Page 191: ...fference electromotive force between two points in a circuit Overview This meter is connected tomeasure battery voltage Example you place the probes of a DMM on the terminals of a battery you are measuring the Potential difference or electromotive force or voltage between the positive and negative terminals Applications of voltage Technicians are concerned with voltage in different applications So...

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Page 193: ...0233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS Available Voltage The meter probes are placed to test the available voltage at the switch Measure available voltage using a digital multimeter with these steps 1 Set the mo de selector switch to Volts DC 2 Select the Auto Range function or manually set the range Because the battery supplies available voltage in automotive cir...

Page 194: ... penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS VOLTAGE DROP Voltage Drop Voltage drop indicatesthe voltage being used in that section of the circuit Voltage drop is one of the most useful tests you can perform A voltagedrop test isolates voltage used in the portion of the circuit being tested A voltage drop test is done...

Page 195: ...ltage drop test can quickly isolate excessive resistance in a circuit that ma y not be detected using a resistance test The Ohmmeter only passes a small current through the portion of the circuit you are testing A voltage drop test is done with circuit operating at normal current levels A loose pin in a connector or a damaged wir e may show continuity with the Ohmmeter but under load show a voltag...

Page 196: ... MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS Current Current is measured in amperes or amps Current is sometimes called amperage Current is present in a circuit when There is sufficient available voltage There is a continuous path from the source through the load toground Measuring Current A convenient place to measure current is at thefuse holder When you move th...

Page 197: ...y of the DMM you are using To determine the maximum current capacity Read the rating printed next to the DMM input jacks Check the rating of the meter s fuse maximum current capacity is typically the same as the fuse rating NOTE Use only fuses of the correct type and rating for each meter Substituting an incorrect fuse could cause damage to the meter If you suspect that a measurement will have a c...

Page 198: ...values are expressed in the same units when comparing measured current values to diagnostic specifications Current should match the specifications in the service information If current is too high check for a short circuit or a faulty component If current is too low check for excessive resistance with resistance and voltage drop measurements Converting amperage values Automotive system currents va...

Page 199: ...3 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS Current Clamp Attach an accessorycurrent clamp to adigital multimeter to measure current withoutbreaking the circuit NOTE The following procedure applies to most DMMs and currentprobes Some meters may operate differently Check the operator s manual for your equipment to confirm Measure current with a clamp on current probe using these st...

Page 200: ...ce Resistance To get accurateresistance measuremen ts isolate the circuit orcomponent and make sure it is not connectedto a power source Example Resistance used to control current Instrument panel lighting controlled by dimmer switch Blower speed controlled by blower motor resistors Excessiveresistance Excessive resistance in a circuit can prevent it from operating normally Loose damaged or dirty ...

Page 201: ...authorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS tests and measurements Circuit continuity with audibl e beep to confirm continuity Conductance very high resistance Diode test some DMM s cannot test Capacitance some DMM s cannot test Circuit continuity tests verify a path for current ...

Page 202: ...OTE Make sure that resistance values are expressed in the same units when comparing measured resistance values to diagnostic specifications Resistance should match the specifications in the service information If resistance is too high check for an open circuit or a faulty component If resistance is too low check for a short circuit or faulty component Converting Resistance Values To convert ohms ...

Page 203: ...25042013 ESSENTIAL ELECTRICAL CONCEPTS Mega ohms to ohms decimal point moves 6 places to the right Ohms to Mega ohms decimal point moves 6 places to the left COMMON MISTAKES This figure shows similar looking but very different values that can easily be mistaken when reading the display Common mistakes in resistance measuring There are some common mistakes a technician can make when doing resistanc...

Page 204: ...a Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 ESSENTIAL ELECTRICAL CONCEPTS DIODE A diode is like an electronic valve It allows current to flow in one direction but not in the other The diode conducts current in a circuit when a small voltage is applied in the correct polarity direction Diode Check To check a diode use the Diode Checkfunction on the meter and apply both forward an...

Page 205: ... of Mahindra Mahindra Ltd will amount to unauthorized use and shall be liable for penalty prosecution 2013 Mahindra Mahindra Ltd MAN 00233 MAY 2013 Rev 1 WIRING MANUAL 25042013 Sample Calculation for Power Consumption of Load X Voltage drop across load X 12V Current through Load X 200mA Convert 200mA to amps 0 2A Voltage x Current Power 12V x 0 2A 2 4 Watts POWER Definition of power Power is the a...

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