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Mahindra Roxor 1202CUA00101N, Work Instructions, Page: 4 / 6

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Mahindra Roxor 1202CUA00101N Work Instructions Download Page 4

SL08_Rev01

Work Instruction Template

Template Released 8 November 2018

Work Instruction: Install Defrost 2 Spd No Cab

Defrost 2 Speed Heater No Cab (P/N 1202CUA00101N)

CONFIDENTIAL DOCUMENT
© 2020 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
ROXOR is a registered trademark of Mahindra Vehicle Sales and Service, Inc.

Page 4 of 4

16. Re-install (3) M8 bolts, remove tape and re-install column

cover.

17. Using (1) M6 plastic rivet, (1) pan screw right, install register

cover, then re-install remaining (2) M6 torx screws.

18. Re-using (11) M6 screws, connect all connectors and re-install

IP.

19. Install (2) hoses to distribution bowl.

Summary of Contents for Roxor 1202CUA00101N

Page 1: ...ate the vehicle in excess of manufacturer s specifications l This accessory is not compatible with the ROXOR Full Hard Cab Enclosure or Vintage Heat and A C Systems l Windshield removal is required for this installation this includes removal of any accessory that would prevent windshield removal These instructions should be used for installing the Defrost for Dual Speed Heater Kit only l P N 1202B...

Page 2: ... and Service Inc Page 2 of 4 INSTALLATION P R OC ED U R E 1 Remove 11 M6 T30 torx screws 2 Carefully pry out steering column cover and tape to steering wheel 3 Remove 3 M8 bolts tape cover and column disconnect switches and remove instrument panel 4 Using template use suitable punch to mark 4 corners Use 2 locator holes for centering 5 Using template use center punch to mark 1 outer hole for regis...

Page 3: ...f needed Deburr and paint all rough areas 9 Using 2 u clips install duct upward with 1 pan head screw Be sure it snaps into place front to back 10 Measure 20 and cut defrost hose Remaining section should be roughly 16 Left side will be longer side 11 Affix foam around inside edge of lower distribution bowl 12 Separate 2 register ball valves and install into 1 lower distribution bowl 13 Remove lowe...

Page 4: ...Sales and Service Inc All Rights Reserved ROXOR is a registered trademark of Mahindra Vehicle Sales and Service Inc Page 4 of 4 16 Re install 3 M8 bolts remove tape and re install column cover 17 Using 1 M6 plastic rivet 1 pan screw right install register cover then re install remaining 2 M6 torx screws 18 Re using 11 M6 screws connect all connectors and re install IP 19 Install 2 hoses to distrib...

Page 5: ...LATE 1 CUT ALONG LINE 2 ALIGN ARROWS A A AND B B 3 TAPE TOGETHER AFTER ALIGNING ARROWS A A B B TEMPLATE 1 OF 2 MUST BE USED WITH RH TEMPLATE 1203ZUA00601N 19 64 FRONT OF VEHICLE DEFROST CUTOUT 1 1 2 2 2 2 1 1 ...

Page 6: ...EMPLATE 1 CUT ALONG LINE 2 ALIGN ARROWS A A AND B B 3 TAPE TOGETHER AFTER ALIGNING ARROWS A A B B 1203ZUA00601N FRONT OF VEHICLE DEFROST CUTOUT 1 1 2 2 1 1 2 2 TEMPLATE 2 OF 2 MUST BE USED WITH LH TEMPLATE ...

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