SL08_Rev01
Work Instruction Template
Template Released 8 November 2018
Work Instruction: Install Defrost 2 Spd No Cab
Defrost 2 Speed Heater No Cab (P/N 1202CUA00101N)
CONFIDENTIAL DOCUMENT
© 2020 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
ROXOR is a registered trademark of Mahindra Vehicle Sales and Service, Inc.
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W O R K I N S T R U C T I O N O V E R V I E W
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Read and understand manual of die grinder before operating.
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Do not attempt to use this tool unless experienced to do so.
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Before starting die grinder, be sure that no one is in the plane
of rotation.
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Always wear eye protection.
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Failure to observe these warnings could result in severe injury
to yourself and or bystanders.
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DO NOT ATTEMPT THIS PROCEDURE IF YOU DO NOT HAVE
PROPER TOOLS, TRAINING, AND FACILITIES.
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Read and follow all instructions provided when installing this
product. Failure to do so may result in placing occupants at
risk of serious injury or death.
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To protect bystanders and the service technician(s), shut
vehicle off, remove the Ignition Key and secure vehicle to
prevent unintended movement.
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Never operate the vehicle in excess of manufacturer’s
specifications.
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This accessory is not compatible with the ROXOR Full Hard
Cab Enclosure or Vintage Heat and A/C Systems.
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Windshield removal is required for this installation, this
includes removal of any accessory that would prevent
windshield removal.
These instructions should be used for installing the Defrost for
Dual Speed Heater Kit only.
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P/N 1202BUA00130N - Heater Kit (4 Hole)
P/N 1202BUA00090N - Heater Kit (6 Hole)
T O O L S R E Q U I R E D
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10 mm Socket
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13 mm Socket
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T15 Torx
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T30 Torx
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19/64 Drill Bit
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13 mm Wrench
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Socket Driver
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Straight Edge
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Drill
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Die Grinder
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Cut Off Wheel
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Center Punch
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Scissors
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Protective Eye-wear
T O R Q U E S P E C I F I C A T I O N
Tighten each fastener to the torque specification below:
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Pan Screws
– 2.5 N•m (±0.5 N•m)
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M6 Screws
– 10 N•m (±1 N•m)
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M8 Bolts
– 23.5 N•m (±3.5)
C O M P O N E N T T A B L E
Kit
Component
Description
Qty
Defroster Duct - Lower Distribution
PN - 1203ZUA00661N
1
Register Cover
P/N - 1203ZUA00441N
1
Defrost Duct
P/N - 1203ZUA00421N
1
Register Ball Valve
PN - 1203ZUA00641N
2
Foam - Windshield to ROPS
PN - 0107AUA00031N
1
Defrost Hose - 55 Inches
PN - 1203ZUA00761N
1
Pan Screw - 4.2X1.41X25 T15
P/N - 0000AUA01961N
2
M6 Plastic Rivet
P/N - 0105ZAW00211N
1
M4.2 U-Nut
P/N - 0000AUA00391N
2
Cable Tie Strap - 305 mm Long
P/N - 0000AUA00461N
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