HUB END -ASSEMBLY PROCESS
4WD FRONT AXLE ASSEMBLY
SWIVEL HOUSING SUB ASSEMBLY
1
4
Assemble the
Ball Bearing
30x62x16 (11) on
Bevel Pinion Fi-
nal
Reduction
(32). Fit pair in
Swivel Housing.
A s s e m b l e
the Bearing
50X80X16 (38) in
Swivel Housing
A s s e m b l e
the Bearing
45X75X16 (36) in
Swivel Housing.
NOTE-
Loctite
638 to be ap-
plied on outer
race of bearing
Assemble the cir-
clip (30) after fit
-
ment of bearing
in Swivel Housing.
Ensure free rota-
tion of circlip af
-
ter fitment in slot.
Fix the Circlip In-
ternal 75D (37)
to Swivel Housing
2
5
6
3
Press the Cas-
sette oil seal
56X80X13.5 (39)
in Swivel Housing
with the help of
suitable dolly
3
2
HUB END ASSEMBLY CRITICAL SETTINGS
2
On hub housing, measure the GAP from bearing top to hub
housing flange using tool “AGFAYNMG 004”
For Example-
Master height = 35.00 mm
Measured reading = - 0.204 mm
GAP = 35.000 – 0.204 = 34.796 mm
⚠
Ensure free rotation of bearing rollers after assembly
Assembly should be free from dust and foreign particles
Apply grease during assembly of oil seal only
Grease to be filled in slingers
NOTE:-
⚠
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...