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MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

MAHINDRA TWO WHEELERS LIMITED

2nd SERVICE - FREE

2500-3000 km

km

km

CP

FREE SERVICE COUPON

2nd

2500-3000 km OR 365 DAYS FROM DATE OF

PURCHASE WHICHEVER IS EARLIER

This coupon entitles the holder to the service schedule overleaf, Free of Charge.

Summary of Contents for Centuro

Page 1: ...e Guide Lamps stay on even after you switch off the ignition keeping your path illuminated Locating the Bike s ignition lock in the dark becomes easywith the LEDlight inthe key In addition to these features the O2 Variant comes with the Find Me lamps that help you easily locate your bike in crowded parking lots with just a click of a button It is loaded with an Anti Theft System that comes with an...

Page 2: ...uide you to the basic operation routine maintenance and service policy of Mahindra Centuro Please spend time to read this booklet carefully which will let you know the proper care and maintenance of your Centuro This is essential for trouble freeoperationandoptimumperformance All Authorized outlets of Mahindra Two Wheelers are well equipped to handle all your service requirements and will be glad ...

Page 3: ...to make at any time without notice changes Accessories shown may not be part of standard equipment This Owner Guide can be referred to for Centuro and all its variants for functional No part of this publication may be reproduced without prior written consent of Mahindra Wheelers Limited Two operational and maintenance information NOTE without incurring any obligation All copyrights reserved with t...

Page 4: ... Address City State Country Mobile No Tel No E mail Frame No Engine No Stamped on the lower side of the LH crankcase Key No Battery Make Battery Sr No Battery Mfg Code Date of Regn Dealer Code Stamped on the right side of the steering stem of the chassis Colour ...

Page 5: ...draTwo Wheelersrecommended servicingschedules designed to keep your vehicle in perfect running condition during daily use This owner s guide includes instructions and coupons for availing the company recommended servicing schedule The coupons will be accepted at all Authorized MahindraTwowheelersdealershipsandservicecentres It has been a constant endeavor from Mahindra Two Wheelers to provide the ...

Page 6: ... anybody else We strongly urge you to practice safe driving and please do remember to wear helmet while riding Wishing youa happy andsafe ride Thank you WarmRegards Customer Care MahindraTwo Wheelers Limited D 1 Block PlotNo 18 2 Part M I D C Chinchwad Pune 411 019 E mailId customercare mahindra2wheelers com Help LineNo 18002338883 TollFree ...

Page 7: ... 11 PART FUNCTION 14 l IGNITION SWITCH 14 l DIGITAL INSTRUMENT PANEL 15 l ANALOG INSTRUMENT PANEL 17 l WOW FEATURES 18 l RIGHT HANDLE BAR CONTROL 20 l LEFT HANDLE BAR CONTROL 21 l FUEL COCK 22 l FUEL TANK 23 TYRE 24 BATTERY 25 INSPECTION BEFORE RIDING THE VEHICLE 26 STARTING THE ENGINE 26 RIDING 28 BRAKING 29 PARKING 29 MAINTENANCE GUIDELINES 30 CONTENTS DESCRIPTION PAGE NO ...

Page 8: ...ER 40 l CARBURETTOR 42 l CLUTCH 43 l FRONT BRAKE ADJUSTMENT 44 l REAR BRAKE ADJUSTMENT 45 l DRIVE CHAIN 46 l FRONT WHEEL REMOVAL 48 l REAR WHEEL REMOVAL 49 l BRAKE WEAR INDICATOR 50 BASIC TROUBLE SHOOTING 51 WARRANTY WARRANTY REGISTRATION CARD SERVICE RECORD SHEETS DELIVERY CERTIFICATE FREE SERVICE COUPONS SERVICE ADVICE SHEETS CERTIFICATE OF FITNESS ...

Page 9: ...the chassis Plant Code WMI Code Month Code Year Code Transmission Engine Production Serial No Model Code Drive 1 M A 1 D 4 1 K B 1 G C D 0 0 0 1 0 16 14 13 12 11 10 9 8 7 6 5 3 4 2 15 17 VIN Vehicle Identification Number M C D K M 1 B 1 4 C 1 H 0 0 0 0 1 MOTORCYCLE IDENTIFICATION 1 VIN NUMBER 17 DIGIT ...

Page 10: ... lower side of the LH crankcase 10 9 8 7 6 5 4 3 2 1 11 0 0 0 0 0 A D E N V 1 Model Code Engine Year Code Month Code Serial No 2 10 9 8 7 6 5 4 3 2 1 11 0 0 0 0 0 A D E B U 1 Model Code Engine Year Code Month Code Serial No Electric Kick start Kick start VNE CL 000713 ...

Page 11: ...1000 ml Fuel Tank Engine Oil Service Fill 900 ml Engine 3 106 7 cm Bore And Stroke 52 4 x 49 5 mm Compression Ratio 9 6 1 Spark Plug Standard MICO UR4AC Spark Plug Gap 0 7 mm Idle Speed 1400 rpm 100 Intake 0 05 mm 0 03 Minimum Ground Clearance 173 mm 12 7 Liters Max Power 8 5 N m 5500 rpm Displacement Valve Clearance Cold Tools etc 3 Exhaust 0 05 0 03 mm SAE 20W40 SL JASO MA Castrol Activ 4T ...

Page 12: ...1 Number Plate Bulb th 4 rd 3 nd 2 0 958 1 1 238 1 1 706 1 3 182 1 3 154 1 Electrical Alternator Output 90W Kick start 110W Electric start Fuse Capacity Starting System Electric And Kick Start Kick start Speedometer Digital Analogue Wheels Alloy Wheel Spoke wheel Battery 12V 2 5Ah Kick start 12V 6Ah Electric start Tyre Size Front 2 75 18 4 PR 42P Rear 3 00 18 6 PR 52P Swing arm and shock absorber ...

Page 13: ...self thoroughly with your motorcycle by reading this Owner s Guide and follow operating instructions especially about starting acceleration and braking yourvehicle l Initially beforeridinginregular traffic practiseridingin an uncongestedarea l Stay within speedlimitsdictatedby road weather andtraffic conditions Riding at aproperspeedandavoidingunnecessaryaccelerationisimportant foryoursafety bette...

Page 14: ...dards and other protective apparelsuchasgloves footwearetc l When faced with speed breakers wet roads and potholes slow down your vehicle toavoidlossofcontrolandmechanicaldamageto yourmotorcycle l During braking use both front and rear brakes simultaneously rear little harder to retain control l Alwaysfollowthe traffic rules l Alwayscarrydocumentsofvehicleregistration insurance PUCcertificate anda...

Page 15: ...he motorcycle It has been designed carefully by our experts and l any modification may adversely impact on it s safety and performance LoadingGuidelines Yourmotorcycleisprimarilyintendedfortransporting youandapassenger If you wish to carry cargo check with your Mahindra Two Wheelers dealer for advice Improper loading of your motorcycle can affect its stability and handling Even if your motorcycle ...

Page 16: ...re is no Rear view mirrors are positioned to give good rear visibility Tyres have correct air pressure adequate tread depth and no cracks cuts on tyre Center stand and side stand are at fully up position All electricals lights and horn are working Brakes are not dragging Steering lock is operating well Throttle operation and it s return is smooth Engine oil level is adequate 8 fuel leakage ...

Page 17: ...hubs Silenceroutlet Ignition switch handlebar switchesandother electricalparts Underseatstorage Dry the motorcycle start the engine andlet it runforseveralminutes Test the brakes before riding in traffic Applications of brakes several times may be necessarytorestorenormalbraking performance l l l t t t After cleaning rinsethe motorcyclethoroughly with plenty ofcleanwater toavoid l corrosionby resi...

Page 18: ...gine oil should be changed religiously as recommended in the maintenance schedule l Alwaysusechokeforcoldstart l Total weight on the two wheeler makes a big difference to mileage avoid overloading l While filling the tank to full fill in the morning as petrol expands during the day as atmospherictemp increase may spill l Keep yourtwo wheelercleananddustfree l Do not fill fuel to the brim of the ta...

Page 19: ...t panel 12 Self start switch 3 Head light dimmer switch 8 Ignition switch 13 Lid fuel tank 4 Pass light switch 9 Front brake lever 14 Choke Lever 5 Clutch lever 10 Throttle grip Horn switch 6 Rear view mirror 11 Head light switch 11 1 2 3 5 6 7 9 12 10 13 14 4 11 8 ...

Page 20: ...LEFT SIDE VIEW 1 Crash guard 4 Gear shift pedal 7 Side stand 10 Gabrail 2 Fuel cock 5 LH Side cover 8 Pillion foot rest 11 Seat Lock 3 Carburettor 6 Main stand 9 Saree guard 12 10 9 6 3 11 5 1 4 8 7 2 ...

Page 21: ...RIGHT SIDE VIEW 13 RIGHT SIDE VIEW 1 2 RH Side cover 5 Rear break pedal 3 Rider foot rest 6 Oil filler cap dipstick Pillion foot rest 4 Kick starter pedal 7 Spark plug 13 7 6 2 1 3 4 5 ...

Page 22: ...light and fuel indicator can be operated Key can not be removed PART FUNCTION 1 Ignition switch 2 Ignition key 3 Steering lock position LOCK Steering is locked OFF Engine can not be started Lights and indicators can not be operated Key can be removed Key can be removed IGNITION SWITCH 14 3 2 1 ...

Page 23: ...testhe engine RPM 5 High beamindicator Indicates that headlight is on high beam When engine is running 6 Turnsignal indicator Flasheswhen turn signal button isoperated 7 Neutral Indicator Glowswhen gear isin neutral ity is approx 12 7 litres for fuel indication there are nine bars available in speedometer Fuel indication displayed in the speedometer is an indicative reading Refill indication when ...

Page 24: ... hr 12 DTE 13 Clock In clock mode press the button in speedometer for 2 sec to entering into clock set mode Press the button 2 sec to shift to hour minute second mode Change hours minute and seconds by in that mode digital blinks and press button 1sec to increment Leaving the button without pressing 5 secsavesthe readingandcometo normal This service indicator reminds the specified service schedule...

Page 25: ...eutral Indicator Glows when gear is only in neutral 5 Turn signal indicator Flashes when turn signal button is operated 6 High beam indicator Indicates that headlight is on high beam ity is approx 12 7 litres for fuel indication there is F mark for full indication E mark for empty indication Fuel indication displayed in the speedometer is only an indicative reading Refill indication when needle en...

Page 26: ...icle comes to reserve quantity of fuel The LCD screen for DTE indication will be blank ifthe fuelisabovereservecapacity LeadMeTo Vehicle Applicableonly for O1andO2variant This feature is to help the user of the vehicle to locate his her vehicle at a crowded parking area The Key Fob which is attached with the ignition key has 3 buttons viz Lead me to vehicle Mute and LED These features works around...

Page 27: ...1 andO2variant This feature is for preventing unauthorized starting of engine with a user who is not having a valid ignition key When an invalid key is used an audible alarm is activated andengine cannotbe started Only an userwhoishaving a validkey canstart the engine Service Indicator applicableonly for O1 variant This feature is indicated in LCD Liquid Crystal Display in speedometer This service...

Page 28: ...handle bar control switch consists of Starter button 1 and Head light ON OFF switch 2 Starter Button 1 Located below the headlight switch Before operating pressing this button make sure that the gear is in neutral ignition key switch position by using ON the ignition Then press the starter button When pressed the starter motor cranksthe engine 20 CAUTION Do not press the electric starter button fo...

Page 29: ...rnbutton tosoundthe horn LEFT HANDLE BAR CONTROL Left handle bar control switch consists of Pass light switch 1 Head light dimmer Switch 2 Turnsignal switch 3 andHornbutton 4 Pass light Switch 1 When pressed gives an indication for passing ahead 21 Functions when 1 Head light is OFF 2 Head light is ON and in low beam Headlight Dimmer Switch 2 Select for high beam and for low beam 3 1 2 ...

Page 30: ... fuel will flow from the fuel tank to the carburettor RESERVE At RES fuel will flow from the reserve fuel supply to the carburettor It is advised to use the reserve fuel only when the main supply has gone off WARNING Before riding the motorcycle it is necessary to understand how to operate fuel cock to avoid sudden stoppage of the vehicle in traffic due to no fuel supply 22 FUEL ON OFF 1 ON OFF OF...

Page 31: ...hown in illustration To close and lock the fuel tank cap just press the cap and remove the key WARNING l l l Refillpetrolinwell ventilated areaandengine stopconditionas petrolishighly inflammable After refilling close the tank cap properly To avoid evaporation of petrol and deterioration of paint gloss due to ultra violet rays and heat of sunlight always park your motorcycle in covered parking 23 ...

Page 32: ...ult in abnormal tyre wear poor road grip and adversely wheel balance affect the suspension performance and vehicle Wheel For maximum road grip stability riding comfort performance and longitivity of the tyre Optimum air pressure in the tyre of your Centuro is important You should check tyre pressure regularly and adjust them immediately to the optimum if necessary The tyre pressure should be check...

Page 33: ...ou Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance KEEP CHILDREN AWAY FROM THE BATTERY Thebattery gives offexplosivehydrogengas duringnormaloperation 25 NOTE and can be permanently damaged if the cap strip isremoved T h i s s y m b o l o n t h e b a t t e r y means that this product must not be treated ashouseholdwaste NOTE Battery contains lead whi...

Page 34: ...or your safety as serious damage or accident of your vehicle and also your time andexpensescanbe saved STARTING THE ENGINE KICK START l Make sure to keep transmission in neutral l Turn the fuel cock ON RES as per avaibility of fuel quantity Page No 22 l Switch ON the ignition Page No 14 l Operate the chokelever 1 to makeit ON asillustrationNo 1 Page No 27 Chokeoperationisnot requiredwhen engine is...

Page 35: ... engine starts l Do not keep the electric starter pushed for more than 3 seconds at a time Release the starter button for approximately 10 seconds before pressingit again l Ifthe engine failsto start after repeatedattempts hold the throttle 1 8 1 4 open and press then starter button STARTING THE ENGINE SELF START CAUTION l Neverrunthe engine in a closedarea The exhaust contains poisonous carbon mo...

Page 36: ...ly and simultaneously gradually open the throttle to Please go through motorcycle safety guidelines Page No 5 before you ride CAUTION Before shifting gears always press the clutch lever fully and completely close the throttle otherwise the related engine parts After the engine is sufficiently warm the motorcycle is ready for riding shift to 2nd gear by pressing the gear shift pedal little further ...

Page 37: ... front brake reduces the overall braking efficiency In extreme conditions braking with only rear or front brakes may lock the wheel which would result in skidding or toppling ofvehicle l Braking performanceisaffectedadverselywith wet surfaces loose surfaces and over heating of brake drum due to unnessary continuous application of brakes For safety exercise extreme caution while braking and also at...

Page 38: ... and connections to ensure that there are no leakages Spark plug must be inspected periodically and cleaned thoroughly Check engine oil level and if necessary top up replace with recommended Always maintain recommended tyre pressure Check and clean air filter element periodically Ensure brakes are working well i e not dragging or binding Always use genuine oil as recommended by manufacturer 30 gra...

Page 39: ...the vehicle on a box main stand such that both wheels are raised off the ground Spray oil on all unpainted rubber parts brake liners metal surfaces to prevent rusting Avoid getting oil on Lubricate control cables Cover the entire vehicle neatly Please ensure that the area where vehicle is stored is well ventilated and free from any source of flame or spark Remove battery from vehicle ensure that e...

Page 40: ...lyte level in the battery charge if necessary and install it in the vehicle Make sure the spark plugs are tightly fitted Fill the tank with fuel Change the engine oil Go through the daily safety checklist Page No 08 Check and if required inflate tyres to recommended air pressure 32 ...

Page 41: ...D A C I C A I A I T I C L A I I A C A I A I A 3 rd I I A D A C I C A I A O C C I C L A I I A I A I A 4 th I I A D A C I C A I A I T I C L A I I A C A I A I A 5 th I I A D A C I C A I A O C C I C L A I I A I A I A 6 th I I A D A R R I A I T I C L A I I A C A I A I A Engine oil Stainer screen Engine oil Centrifugal filter KM MONTHS SERVICES 33 The vehicle must be serviced at every 2000 2500 km or wi...

Page 42: ...Wheelers service centre as they require special tools Expertise lubricants FREQUENCY ITEM WHICHEVER COMESFIRST FREE SERVICE PERIOD 1 st 500 750 L I I I I I I A 3 rd 4500 5000 L I I I I I E I I A 6 th 10500 11000 L I I I I I E I I A 2 nd 2500 3000 L I I I A I I I A 4 th 6500 7000 L I I I A I I I A 5 th 8500 9000 L I I I L A I I I A KM MONTHS SERVICES Head light focus Main Side stand Wheel Tyres Fas...

Page 43: ...o crankcase and then checkoillevel l Ifrequiredtop upthe oilupto upperlevel markofthe dipstick with the specifiedoil Donotoverfill l During oilchange quantity ofoilto be filledis900 ml l After inspection screwthe fillercap dip stick to RHcrankcase WARNING l l l Do not run the vehicle with insufficient without any oil as it can causeseriousdamagetothe engine Excessive oil filling can cause malfunct...

Page 44: ...or few minutes then stop the engine put the vehicleonmainstand l Removethe dipstick 1 anddrainPlug 2 l Afteroilhasdrainedcompletely reinstallthe drainplug l Check condition of sealing washer 3 andreplaceif necessary l Fill 900 ml recommended engine oilthrough dipstickopening l Reinstall the dipstick l Start the engine andallowit to idlefor fewminutes l Stopthe engine l Checkforany oilleakage fromt...

Page 45: ...MAINTENANCE SPARK PLUG Standard plug is MICO UR4AC Spark plug gap specification 0 7 mm Disconnect the spark plug cap 1 Remove the spark plug using a spark plug spanner 2 3 To remove spark plug 37 1 2 3 ...

Page 46: ...is 0 7 mm If adjustment is necessary bend the sideelectrode 5 carefully l With the plug washer attached first to prevent cross threading thread the spark plug in by hand till it isfully seated l To compress the washer using spark plug wrench tighten the spark plug 1 8 to 1 4 turn after the plug seat If it is a new spark plug it should be tightened 1 2 to 3 4turn l Connectthe plug cap reinstallthe ...

Page 47: ...e the engine RHcrankcasecover 1 l Remove centrifugal filter cover 2 and with clean petrol clean centrifugal oil filter 3 l Remove the oil filter screen 4 wash it incleanpetrolandthen l Reinstall centrifugal oil filter cover engine RH crank case cover muffler kick leverandconnectthe clutchcable Fill engine oil as described on Page No 35 reinstall OIL FILTER SCREEN CENTRIFUGAL FILTER 39 2 3 4 1 ...

Page 48: ... AIR CLEANER The air cleaner must be serviced at regular intervals as advised in maintenance schedule When riding in dusty area more frequent servicing is recommended 40 Remove the LH side cover 2 by removing screws 3 4 2 ...

Page 49: ...aning the air cleaner element A fire or explosion can result Soak the air cleaner element in clean oil and squeeze out the excess oil To install the air cleaner element reverse the removal procedure Remove air filter cover 5 by removing 5 screws 6 Take out the air cleaner assembly 7 kerosene diesel squeeze out the excess 41 6 7 ...

Page 50: ... To increase idle speed turn the screw clock wise and to decrease the idle speed turn the screw anti clockwise Idle speed Idle speed 1400 RPM 0 100 CAUTION Idle speed may not be stable inspite of frequent idle setting due to faults in intake systems other than carburettor Visit your Authorised Mahindra Two Wheeler dealer for proper diagnosis and rectification A To decrease idle speed B To increase...

Page 51: ...hind the engine speed l Adjust the free play 1 to 2 5 mm at clutch lever 2 as shown by loosening the lock nut 3 and turning the adjusting nut toobtain the specifiedplay l Tighten the locknut andconfirmthe play l Start the engine pressin the clutchlever andshift the gear fromneutral to first Makesurethat engine doesnot stall orthe vehicledoesnot creep l Releasethe clutchlevergradually and openthe t...

Page 52: ...asure the distance before the brake starts to take the load For increasing free play turn the adjusting nut anticlockwise B rotation when brake is released lever end should be 5 10 mm NOTE If proper adjustment is not obtained by above method visit Mahindra Two Wheelers Authorised dealer CAUTION Ensurethat cutout ofadjustingnut isseatedinbrake armpinproperly after adjustmentoffreeplay 44 1 2 A B ...

Page 53: ... on main stand and measure free play of rear brake pedal before brake starts to take the load For increasing free play turn the adjusting nut 2 anti clockwise B when brake is released NOTE If proper adjustment is not obtained by above method visit Mahindra Two WheelersAuthoriseddealer CAUTION Ensure that cut out of adjusting nut is seated in brake arm pin properly after adjustmentoffreeplay 45 1 2...

Page 54: ...d and lubricated as a part of pre ride inspection Refer maintenance schedule Page No 33 Inspection DRIVE CHAIN 46 Shift the transmissioninneutral Turnthe engine off placethe motorcycleonits l mainstand Removethe rubber grommet 1 fromdrivechaincover l Check the drive chain slack 2 by hand the vertical movement It should be approximately 20 30mm Rotate the rearwheelandobservethe slackat variousposit...

Page 55: ... with same scale gradation decrease the chain slack Tighten sleeve nut and rear axle nut Recheck chain slack Ensure that chain lock plate open end is installed in the opposite direction of chain rotation NOTE Proper lubrication and maintenance of drive chain as recommended in maintenance schedule would ensure high performance and longer service life NOTE rear brake pedal free play gets affected Ch...

Page 56: ...ock screw 2 Disconnect the front brake cable by removing Remove the axle nut 5 Pull out the axle and remove the wheel Reverse the removal procedure brake adjuster nut 3 from the brake arm Remove frontbrake anchor plate 4 from LH suspension Rotate the wheel and check speedometer operation FRONT WHEEL FITMENT Axle Nut Torque 5 5 kgf m 48 3 4 2 1 5 ...

Page 57: ...brake pedal Remove the axle nut 7 Pull out the axle and remove the wheel Reverse the removal procedure By removing the lock nut 6 disconnect the torque link 4 from brake plate 5 Adjust the rear brake REAR WHEEL FITMENT Axle Nut Torque 5 5 kgf m place a support under engine Apply brake several times and check free wheel rotation when brake is released 49 7 3 2 4 5 6 1 ...

Page 58: ...rake an arrow 1 fixed to brake arm 2 moves towards the If the arrow on the brake arm aligns with the reference mark on the brake plate reference mark 3 on the brake plate on full application of brake then the brake shoes must be replaced 50 2 3 ...

Page 59: ...rised MTWL Reaching carburettor Try spark test A Fuel system Check Ignition switch OFF Position Turn switch ON Ignition ON Check spark at Spark plug Damaged Worn out plug Loose wiring connection Covered with carbon oil Clean and take advice of No Weak MTWL service centre Secure firmly Good spark B No spark at spark plug Consult authorised MTWL Dealer service center Spark Replace reaching Empty Ref...

Page 60: ...alve leakage Cause could be Low Inflate get tyre tube checked Puncture Leaking valve Loose Tighten Clogged Clean Tight Check free play of the levers Ok Brake drum requires cleaning Brake shoe worn out Water moisture inside Cause could be Incorrect Adjust Poor Braking Apply brake several times brake drums service center Contact Authorised MTWL service center Contact Authorised MTWL 52 CHECK OBSERVA...

Page 61: ...s per specifications Dirty Clean Faulty Replace Low Inflate get tyre tube Puncture Leaking valve Ok Check air filter Clogged Clean Clean for leakage Leaking Correct Replace checked defective part No leakage Valve leakage Carburettor needs adjustment Weak compression Cause could be Faulty transmission MTWL service center Contact Authorised 53 ...

Page 62: ...d by Brake light does not glow Fused bulb Faulty wrongly adjusted witch stoplight s Loose connections Replace Instrument panel Tail light does not glow Faulty switch connections Loose Bulb fused Replace Faulty switch Faulty generator Contact Authorised MTWL service center Contact Authorised MTWL service center Contact Authorised MTWL service center Contact Authorised MTWL service center Authorised...

Page 63: ...ckedby AuthorisedMTWLservicecenter Batterydischarged Excessiveuseofself starter horn lights Faultychargingcircuit Batterylifeisover Avoidexcessiveusage Turnsignalsnotworking Oneormorebulbsfused Looseconnections Faultyswitch Faultyrelay Replace ContactAuthorisedMTWLservicecenter ContactAuthorisedMTWLservicecenter ContactAuthorisedMTWLservicecenter 55 CHECK OBSERVATION CAUSE REMEDY ...

Page 64: ...icheverisearlierfromthe dateofsale 2 Customer must produce the motorcycle along with this manual to any of the Authorisedserviceoutlet enabling themto verify andfurnishproperdetails 3 Mahindra Two Wheelers Ltd reserves the right to make any modification or improvement in design or to add any improvement on vehicle at any time without prior notice and without obligation to install the same on vehic...

Page 65: ...hockabsorbers subjectivefeeling ofhard softoperationof shockabsorbers isnotcoveredunderwarranty 6 Painted parts Only blistering chipping flaking of the color covered under warranty However the finalauthority fordecisionwill be the company 7 Chromeplated partsasthey arelikely to catchrustin coastalareasoracidic environmentordueto neglect Only peeloffofthe chromefilmwillbe accepted underwarranty 8 O...

Page 66: ...emanufacturersandaresubjectedtotheir warranty terms andconditions Inallsuchcases the decisionofthe respectivemanufacturerwill be the finalandbinding onallconcerned 14 This warranty is given by Mahindra Two Wheelers Ltd for Centuro and no other person including the dealer or its his agent or employee is authorised to extend or enlarge scope 15 Decisionregarding warranty settlement shallbe taken by ...

Page 67: ...SIGNATURE WARRANTY REGISTRATION CARD CUSTOMER S NAME ADDRESS PIN E mail MOBILE NO FRAME NO ENGINE NO BATTERY MAKE BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME CITY PHONE NO MAHINDRA TWO WHEELERS LIMITED DEALER S STAMP AND SIGNATURE PITHAMPUR DIST DHAR 454775 M P MODEL COUPON NO CC C E N T U R O ...

Page 68: ... 1400 RPM 100 ...

Page 69: ...ATION CARD CUSTOMER S NAME ADDRESS PIN E mail MOBILE NO FRAME NO ENGINE NO BATTERY MAKE BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME CITY MAHINDRA TWO WHEELERS LIMITED DEALER S STAMP AND SIGNATURE PHONE NO MODEL COUPON NO CC C E N T U R O ...

Page 70: ......

Page 71: ...ARRANTY REGISTRATION CARD CUSTOMER S NAME ADDRESS PIN E mail MOBILE NO FRAME NO ENGINE NO BATTERY MAKE BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME CITY MAHINDRA TWO WHEELERS LIMITED 3 CUSTOMER COPY PHONE NO MODEL COUPON NO CC C E N T U R O ...

Page 72: ...PAID PAID PAID PAID PAID km km 500 750 2500 3000 4500 5000 6500 7000 8500 9000 10500 11000 12500 13000 14500 15000 16500 17000 18500 19000 20500 21000 ...

Page 73: ...PAID PAID PAID PAID PAID km km 90 22500 23000 24500 25000 26500 27000 28500 29000 30500 31000 ...

Page 74: ...by me my representative at the time of delivery and found to be acceptable and free from any operational visual defects A copy of owners manual containing 6 free service coupons warranty certificate and a tool kit was given to me along with the vehicle I understand that my warranty claims if any will be considered by the manufacturer in accordance with the specified scope and limit of the warranty...

Page 75: ......

Page 76: ...HINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO...

Page 77: ...cessary 11 Inspect fasteners and tighten them to the specified torque 12 Inspect front rear suspension 13 Inspect spokes and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adj...

Page 78: ...NDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO W...

Page 79: ...ect front rear suspension 12 Clean brake drums and lubricate brake system brake cam and pedal 13 Inspect spoke and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adjust if nec...

Page 80: ...DRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WH...

Page 81: ...ct fasteners and tighten them to the specified torque 12 Inspect front rear suspension 13 Inspect spoke and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adjust if necessary ...

Page 82: ...NDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO W...

Page 83: ...ect front rear suspension 12 Clean brake drums and lubricate brake system brake cam and pedal 13 Inspect spoke and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adjust if nec...

Page 84: ...NDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO W...

Page 85: ...ct fasteners and tighten them to the specified torque 12 Inspect front rear suspension 13 Inspect spoke and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adjust if necessary ...

Page 86: ...RA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHEELERS LIMITED MAHINDRA TWO WHE...

Page 87: ... front rear suspension 12 Clean brake drums and lubricate brake system brake cam and pedal 13 Inspect spoke and adjust if necessary 14 Inspect valve clearance adjust if necessary 15 Inspect clean and lubricate drive chain adjust if necessary 16 Lubricate main stand and side stand 17 Check battery electrolyte and top up if necessary with distilled water 18 Check headlight focus and adjust if necess...

Page 88: ...Engine No Sub rule No of rule 115 1 2 i 12 13 14 F G Emission Norms Bharat Stage III Certified that the following vehicle complies with the provisions of the Motor Vehicle Act 1988 and the rule made thereunder including the following mass emission norms Date Pune Office D 1 Block Plot No 18 2 Part M I D C Chinchwad Pune 411 019 India Phone 020 6733 6733 Fax 020 6733 6700 MAHINDRATWO WHEELERS LIMIT...

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Page 90: ...Engine No Sub rule No of rule 115 1 2 i 12 13 14 F G Emission Norms Bharat Stage III Certified that the following vehicle complies with the provisions of the Motor Vehicle Act 1988 and the rule made thereunder including the following mass emission norms Date Pune Office D 1 Block Plot No 18 2 Part M I D C Chinchwad Pune 411 019 India Phone 020 6733 6733 Fax 020 6733 6700 MAHINDRATWO WHEELERS LIMIT...

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