Mahindra 3016 User Manual Download Page 18

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3.Fix hose A with wire band.

3. Install coupling assembly to the bracket

(A) with four bolts (M8 x 20mm) and four

nuts (M8).

Tighten the bolts to the following torque.

18-22Lbf ft (25-29N m)

INSTALLING

COUPLING ASSEMBLY

1.Install adapter to the coupling assembly.

2. Install clamp coupler to the coupling as-

sembly.

COUPLING

ASSEMBLY

ADAPTER

CLAMP COUPLER

BRACKET(A)

COUPLING

COUPLING
ASSEMBLY

ASSEMBLY

BOLTS(M8x20mm)

NUTS (M8)

BOLTS(M8x20mm)

CONNECTING HOSE A

1.Install seal A to the center cover.

2. Pass hose A through the hole of a center

cover.

SEAL A

CENTER COVER

CENTER

CENTER
COVER

COVER

FENDER R.H.

WIRE BAND

4.Connecting the hose A and adapter

HOSE A

ADAPTER

BRACKET (A)

COUPLING ASSEMBLY

Coupling assembly and coupler cap are

not included in a kit

COUPLER CAP

HOSE A

SEAL A

Summary of Contents for 3016

Page 1: ...Click here to go on INDEX Main Menu ...

Page 2: ......

Page 3: ... AND COVER 8 DISASSEMBLING REAR WHEEL R H 10 DISCONNECTING LEVER AND HYDRAULIC BLOCK 10 ASSEMBLING AUX VALVE KIT 11 INSTALLING AUX ARM 12 INSTALLING BLOCK 13 INSTALLING AUX VALVE ASSEMBLY 14 INSTALLING AUX LEVER 14 INSTALLING POSITION CONTROL LEVER 15 INSTALLING BRACKET 15 INSTALLING COUPLING ASSEMBLY 16 CONNECTING HOSE A 16 INSTALLING REAR WHEEL R H 17 INSTALLING SEAT BRACKET AND COVER 18 INSTALL...

Page 4: ...the dealer s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service perfirmed Ensure that you the dealer sign both copies Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your tractor do not hesitate to contact your authorised Mahindra dealer He has...

Page 5: ...shields guards or access panels can cause injury or death Before you start the tractor engine and move this machine always install all shields guards or access panels correctly CAUTION To prevent personal in juries when working with machinery use safety shoes a hard hat safety glasses or goggles and tight fitting clothing Use a brass or bronze ham mer or driver when positioning hard ened steel par...

Page 6: ... the entire manual before you start Read and understand the safety messages beginning on page 3 RIGHT HAND AND LEFT HAND SIDES OF THE TRACTOR NOTE When you are in the tractor seat looking forward the right hand and left hand of the tractor are the same as your right hand and left hand FRONT REAR RIGHT LEFT ...

Page 7: ...cified NOTE The bolts and nuts used are Met ric sizes be sure to use metric tools Be careful to use bolts and nuts of correct sizes and thread pitches when assembling this tractor NOTE Nominal size is shown in the size column 25mm 10mm 1 in 25 4 mm Example M10x25mm Bolt ...

Page 8: ...11 11 14 14 41 41 42 42 43 43 40 40 41 41 27 27 39 39 23 23 22 22 21 21 19 19 20 20 16 16 18 18 15 15 46 46 24 24 44 44 26 26 25 25 38 38 43 43 37 37 1 1 2 2 2 2 3 3 4 4 5 5 6 6 7 7 8 8 30 30 29 29 28 28 34 34 35 35 36 36 45 45 36 36 47 47 48 48 47 47 33 33 31 31 32 32 ...

Page 9: ...7 C O L L A R PARTS LIST OF AUXILIARY VALVE KIT 47 48 parts is not included in kit ...

Page 10: ...bolts M6x16mm and a nut M6 DISASSEMBLING SEAT BRACKET AND COVER KNOB KNOB R H LEVER GUIDE R H LEVER GUIDE L H LEVER GUIDE L H LEVER GUIDE BEFORE IT WORKS 1 Place the tractor on level and hard ground put the range shift lever in LOW position apply the park brakes and stop the en gine Put blocks in front of and behind of the front wheels 2 Disconnect the ground cable from the bat tery GROUND CABLE G...

Page 11: ... cover under the seat bracket assembly by removing the eight bolts M8x16mm and three nuts M8 BOLTS BOLTS SEAT BRACKET SEAT BRACKET ASSEMBLY ASSEMBLY SEAT BRACKET SEAT BRACKET ASSEMBLY ASSEMBLY SWITCH SWITCH CONNECTOR CONNECTOR SEAT BRACKET SEAT BRACKET ASSEMBLY ASSEMBLY BOLTS BOLTS COVER COVER NUTS NUTS BOLTS BOLTS BOLTS BOLTS ...

Page 12: ...L LEVER BOLTS M8x16mm BOLTS M8x16mm HYDRAULIC HOUSING HYDRAULIC HOUSING BOLTS M8x30mm BOLTS M8x30mm HYDRAULIC BLOCK HYDRAULIC BLOCK AXLE HUB AXLE HUB REAL AXLE REAL AXLE JACK JACK DISCONNECTING LEVER AND HYDRAULIC BLOCK 1 Remove the position control lever by removing the two bolts M8x16mm from the hydrau lic housing 2 Remove the hydraulic block by removing the three bolts M8x60mm 2pcs M8x30mm 1pcs...

Page 13: ...owing torque 43 4 50 6Lbfft 59 69Nm ELBOW ELBOW AUX VALVE BODY AUX VALVE BODY ELBOW ELBOW 4 Install hose A to the elbow Tighten the hose A to the following torque 18 5 21 4Lbfft 25 29Nm HOSE A HOSE A ELBOW ELBOW AUX VALVE BODY AUX VALVE BODY 5 Set the cap plate O ring with three bolts M8x85mm 2pcs M8x140mm 1pcs and washers to the Aux valve body AUX VALVE BODY AUX VALVE BODY PLATE PLATE BOLTS BOLTS...

Page 14: ...M AUX ARM NUTS M16 NUTS M16 CONICAL SPRING CONICAL SPRING NUTS M16 NUTS M16 COLLAR COLLAR LINER LINER SHAFT SHAFT AUX ARM AUX ARM WASHER WASHER APPLY GREASE APPLY GREASE CONICAL SPRING CONICAL SPRING LINER LINER 4 Tighten the two nuts on the shaft to ad just to the following multiplying the fric tional force at the Aux arm NUTS M16 NUTS M16 AUX ARM AUX ARM SHAFT SHAFT AUX ARM AUX ARM SHAFT SHAFT C...

Page 15: ...nO rings 10mm to the block 3 Install four plugs G1 4 3pcs G3 8 1pcs to the block Tighten the plugs to the following torque G1 4 25 29Lbfft 34 39Nm G3 8 36 43Lbfft 49 59Nm UPSIDE UPSIDE BLOCK BLOCK CAPS CAPS PLUGS G3 8 PLUGS G3 8 O RINGS 10mm O RINGS 10mm O RINGS O RINGS 10mm 10mm UPSIDE UPSIDE BLOCK BLOCK CAPS CAPS CAPS CAPS PLUGS G1 4 PLUGS G1 4 O RINGS 10mm O RINGS 10mm FRONT SIDE FRONT SIDE BAC...

Page 16: ...BLY ASSEMBLY AUX VALVE AUX VALVE ASSEMBLY ASSEMBLY AUX ARM AUX ARM PIN PIN PIN PIN AUX ARM AUX ARM INSTALLING AUX LEVER 1 Install Aux lever to the Aux arm with two bolts M8x25mm Tighten the bolts to the following torque 18 22Lbfft 25 29Nm 2 Install tube to the Aux lever AUX LEVER AUX LEVER BOLTS BOLTS M8x25mm M8x25mm AUX LEVER AUX LEVER TUBE TUBE AUX ARM AUX ARM AUX VALVE BODY AUX VALVE BODY PLATE...

Page 17: ... M8x16mm 1pcs Tighten the bolts to the following torque 18 22Lbfft 25 29Nm BOLTS BOLTS POSITION CONTROL POSITION CONTROL LEVER LEVER POSITION ARM POSITION ARM BOLTS BOLTS POSITION CONTROL LEVER POSITION CONTROL LEVER POSITION ARM POSITION ARM POSITION CONTROL LEVER POSITION CONTROL LEVER TUBE TUBE BRACKET C BRACKET C BRACKET B BRACKET B BOLT BOLT M8x16mm M8x16mm BRACKET A BRACKET A BRACKET B C BRA...

Page 18: ...ACKET A BRACKET A COUPLING COUPLING ASSEMBLY ASSEMBLY BOLTS M8x20mm BOLTS M8x20mm NUTS M8 NUTS M8 BOLTS M8x20mm BOLTS M8x20mm CONNECTING HOSE A 1 Install seal A to the center cover 2 Pass hose A through the hole of a center cover SEAL A SEAL A CENTER COVER CENTER COVER CENTER CENTER COVER COVER FENDER R H FENDER R H WIRE BAND WIRE BAND 4 Connecting the hose A and adapter HOSE A HOSE A ADAPTER ADAP...

Page 19: ... COUPLING ASSEMBLY HOSE A HOSE A INSTALLING REAR WHEEL R H 1 Jack up the R H rear axle and install the R H rear wheels with six bolts M14x30mm and six washers to the axle hub Tighten the bolts to the following torque 109 123Lbfft 147 167Nm WASHERS WASHERS BOLTS BOLTS AXLE HUB AXLE HUB REAL AXLE REAL AXLE JACK JACK ...

Page 20: ...ACKET SEAT BRACKET ASSEMBLY ASSEMBLY 1 Install the cover under the seat bracket assembly with eight bolts M8x16mm and three nuts M8 Tighten the bolts to the following torque 18 22Lbfft 25 29Nm NUTS NUTS BOLTS BOLTS BOLTS BOLTS COVER COVER BOLTS M8x16mm BOLTS M8x16mm 4 4 Install the L H lever guide with four bolts M6x16mm M6x20mm and a nut M6 Tighten the bolts and nut to the following torque 7 9Lbf...

Page 21: ...ifications connect the harness of the IND PTO switch KNOB KNOB R H LEVER GUIDE R H LEVER GUIDE 2 2 Inch 55mm 2 2 Inch 55mm 1 Connect the ground cable to the battery GROUND CABLE GROUND CABLE BATTERY BATTERY INSTALLING GRIP 1 1 Install the grip to the Aux lever and posi tion lever Apply a quick drying glue to grips POSITION CONTROL POSITION CONTROL LEVER LEVER AUX LEVER AUX LEVER GRIP GRIP GRIP GRI...

Page 22: ...LE VER WITH FLOAT POSITION VER WITH FLOAT POSITION 1 A double acting remote control valve is available for your tractor The remote hy draulic control lever which operates the remote control valve is located on the R H side Fender AUX LEVER AUX LEVER 011007 12150952000 ...

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