Mahindra 16 SERIES Operator'S Manual Download Page 117

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16 Series, Model - 2816 4WD

Stop the engine.

Air

Filter

Element

Removal

void

over

servicing

the

air

filter

element.

The

filter

element

should

removed

for

cleaning

only

when

restriction

causes

power

loss.

When servicing the air filter

element, loosen the wing bolt

and remove element by pulling it

straight out very slowly and

carefully

. Clean interior of

canister

Remove the LH side cover

Lift the hood and connect the

hood support rod.

After replacing the new or

cleaned element, install and

tighten the wing bolt.

NOTE:

Never attempt to remove

the element from the air cleaner

while the engine is running.

When installing the element,

inspect the element gasket. If the

gasket or element surface is

damaged, replace the element

immediately

STEP 1

STEP 4

ELEMENT

STEP 2

STEP 5

WING BOL

STEP 3

107

LUBRICA

TION/FIL

TERS/FLUIDS

___________________________________________

Summary of Contents for 16 SERIES

Page 1: ...contactus almats com Click here to go on INDEX OPERATOR MANUAL 2816 Gear 16 Series Main Menu ...

Page 2: ...st sheet is the dealer s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service performed Ensure that you the dealer sign both copies Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your tractor do not hesitate to contact your authorised Mahindra d...

Page 3: ...16 Series Model 2816 4WD Off Road Diesel Engine Emission Control System Warranty Statement MITSUBISHI HEAVY INDUSTRIES LTD GENERAL MACHINERY SPECIAL VEHICLE HEADQUARTERS MITSUBISHI DIESEL ENGINE ...

Page 4: ...anty Statement Applicable only to engines purchased in U S A in 1997 and thereafter which are used in U S A EPA emission control defects warranty statement Your Customer defects warranty rights and obligations EPA and Mitsubishi Heavy Industries Ltd are pleased to explain the emission control system warranty on your 1997 and later small off road engine In U S A new small off road engines must be d...

Page 5: ... small off road engine owner you should be aware however that OEMs may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to an authorized service dealer authorized by OEMs of small off road engines as soon as a problem exists The undisputed...

Page 6: ...er 19kW and for constant speed engines rated under 37kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 3 000 hours or 5 years of use whichever first occurs For all other engines rated at or above 19kW the warranty period is 5 000 hours or 7 years of use whichever first occurs No Charge Repair or replacement of any warranted part will be performed at no charge to the ow...

Page 7: ...necessary shall be warranted as to defects for the warranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted as to defects only of the period of time up to the first scheduled replacement for that part Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs The owner is...

Page 8: ...o that the operation and maintenance service will properly be carried out in order to keep the tractor in top mechanical condition at all times Should any information as to your tractor be required consult your local dealer or distributor stating the machine and engine serial numbers of the tractor concerned We are sure you will be happy with your tractor NOTE Expressions such as LEFT RIGHT FRONT ...

Page 9: ...d parts or information for your machine 1 TRACTOR MODEL NUMBER________________________________ 2 TRACTOR SERIAL NUMBER________________________________ 3 ENGINE SERIAL NUMBER__________________________________ 4 ROPS SERIAL NUMBER____________________________________ SERIAL NUMBER LOCATIONS TRACTOR MODEL NUMBER AND SERIAL NUMBER PLATE ROPS SERIAL NUMBER PLATE SERIAL NUMBERS ENGINE SERIAL NUMBER ...

Page 10: ... Decals 1 19 Specifications 20 24 Instruments Controls 25 41 Operating Instructions 42 61 Field Operation 62 75 Tires Wheels Spacing Ballast 71 86 Lubrication Filters Fluids 87 113 Maintenance Adjustments 114 120 Electrical System 121 128 Storage 129 130 III ...

Page 11: ...mufflers ties scarves or loose shirt sleeves to prevent from being caught by moving parts 5 Never allow riders on the tractor linkage drawbar or attachment while travelling and operating them 3 Always work when you are in good physical condition by taking sufficient rest to avoid overwork 4 Do not allow children or adults having no knowledge of the tractor or tractor operation to operate the tract...

Page 12: ...n the cap to the first stop to relieve pressure To replace the coolant use the coolant recovery tank 7 Hydraulic oil or fuel escaping under pressure can penetrate the skin causing serious injury Before disconnecting oil or fuel lines be sure to relieve all pressure Before restoring pressure after repair be sure all connections are tight and all hydraulic components are in normal condition If injur...

Page 13: ...th clean water immediately and drink a lot of raw eggs or milk Lie down quietly 9 Before starting any work on electrical equipment or work that may cause you to touch the electrical part accidentally first disconnect the battery cables Never remove the rubber cap cover at the positive terminal of the battery cable end Before connecting the battery to the charger make sure that the charger switch i...

Page 14: ...e tractor Always wear a hard hat when operating the tractor C 2 Starting and Driving the Tractor Always operate the tractor at the proper speeds which enable you to keep the tractor in your complete control To start travelling lower the engine speed and release the clutch pedal slowly Before leaving the tractor stop the engine remove the key apply the parking brake and make sure that the engine ha...

Page 15: ...ment or engaging the PTO make sure that no one is in the way especially children When starting the engine in an enclosed area or building ensure proper ventilation by opening the doors and or windows to prevent carbon monoxide inhalation Mount the extension exhaust pipe on the tractor which has a cabin 5 SAFETY DECALS_______________________________________________________ ...

Page 16: ...sition Slow down your tractor and disengage the differential lock before going into a turn being careful to prevent any attachments mounted on the front or rear from hitting anyone or anything C 5 Towing and Operating on Hills For towing work on downward slope place the shift lever in low speed and use engine brake Never try to reduce the speed with brake only Towing a heavy object on a hill is hi...

Page 17: ...chment as well as the instructions provided by the chemical manufacturer C 6 Using Attachment To mount or operate attachment follow the instruc tion manual for the particular attachment for safe operation Avoid operating the tractor on an extreme slope that appears hazardous when forced to operate on such slope use extra care Driving forward out of a ditch or mired condition or up a steep slope co...

Page 18: ...D INJURY CAN RESULT FROM USE OF STARTING AIDS WITH HOT GLOW PLUGS DO NOT INJECT GASOLINE OR ETHER IN AIR INTAKE WARNING 321 6864 WARNING BATTERIES CONTAIN ACID AND EXPLOSIVE GAS EXPLOSION CAN RESULT FROM SPARKS FLAMES OR WRONG CABLE CON NECTIONS TO CONNECT JUMPER CABLES OR CHARGER SEE MANUAL S FOR THE CORRECT PROCEDURE FAILURE TO FOLLOW THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS PERSONAL INJURY OR D...

Page 19: ...odel 2816 4WD ROTATING MACHINE PARTS STAY CLEAR KEEP SHIELDS INSTALLED TO HELP PROTECT FROM CLOTHING ENTANGLEMENT AND INJURY WARNING 321 3710 9 SAFETY DECALS_______________________________________________________ ...

Page 20: ...d seat belt for full rollover protection When improperly operated this tractor can roll over or upset Use of the ROPS and seat belt minimize the possibility of injury or death if rollover or upset occurs For low clearance use only the ROPS can be lowered No protection is provided in this position and the seat belt should not be fastened For all other uses secure the ROPS in the upright position an...

Page 21: ...low clearance operation is completed return the ROPS to the secured upright position for all other tractor uses and transport IMPORTANT When the ROPS frame is in the lowered position make sure there is clearance between the frame and hitch mounted equipment Slowly raise the hitch to maximum height to check for necessary clearance For drawbar attached and or PTO driven equipment check for clearance...

Page 22: ... be replaced immediately DO NOT TRY TO MAKE REPAIRS OR WELD ROPS Tractor Roll Over Safety Rules 1 Do not make modifications to the ROPS Example welding an accessory to the ROPS or drilling a hole in the ROPS 2 Special fasteners are used to install the operator protective parts Replacement parts must be the same as given in the Parts Catalog for your tractor ROPS Label 1 ROPS is equipped with a ROP...

Page 23: ...e installed Remove the lock pins LOCK PIN LOCK NUT STEP 2 LOCK PIN Loosen the jam nut on the lock bolts Remove the lock nuts Loosen the lock bolts enough to permit the position pin to be removed DO NOT remove pins until STEP 6 STEP 4 LOCK BOLT ROPS BAR NORMAL OPERATING POSITION JAM NUT LOCK BOLT POSITION PIN STEP 1 LOCK NUT JAM NUT LOCK BOLT STEP 3 13 SAFETY DECALS_________________________________...

Page 24: ...torque of 33 to 40 lb ft 44 to 54 Nm NOTE The lock nuts can be omitted for operator conven ience if the ROPS is folded fre quently When the low clearance tractor operation is completed return the ROPS to the secured upright position STEP 9 STEP 7 STEP 10 LOW CLEARANCE POSITIONS POSITION PIN JAM NUT LOCK BOLT STEP 5 LOCK PIN LOW CLEARANCE POSITIONS STEP 6 ROPS BAR POSITION PIN ROPS BAR TO THE LOW P...

Page 25: ...t be in the secured upright position Place the tractor on level ground put the range shift lever in the L position apply the park brake and stop the engine STEP 1 Remove the lock nuts Remove the lock pins LOCK PIN LOCK NUT STEP 2 Securing the ROPS in the Upright Position 15 SAFETY DECALS_______________________________________________________ ...

Page 26: ... installed continue to STEP 10 STEP 3 POSITION PIN STEP 6 If the position pins cannot be installed CAREFULLY lower the ROPS bar to the horizontal position STEP 4 STEP 7 TO THE UPRIGHT POSITION Loosen the lock bolts Loosen the jam nut on the lock bolts LOCK BOLT STEP 5 STEP 8 JAM NUT LOCK BOLT POSITION PIN ROPS BAR ROPS BAR 16 SAFETY DECALS_______________________________________________________ ...

Page 27: ...ION PIN CAREFULLY move the ROPS bar to the upright position Install the position pins Align the holes of the position pins and ROPS brackets so that the lock pins can be installed easily POSITION PIN JAM NUT LOCK BOLT NORMAL OPERATING POSITION 17 SAFETY DECALS_______________________________________________________ ...

Page 28: ...the jam nut on the lock bolts STEP 13 Tighten the lock bolt only enough to remove the looseness of the hinge joint Push the ROPS bar forward to permit the position pin to be rotated and removed by hand Tighten the jam nut on the lock bolts to a torque of 33 to 40 lb ft 44 to 54 Nm STEP 16 Check the assembly If the posi tion pins are too tight or loose repeat STEP 15 Tighten the lock bolts to a tor...

Page 29: ...PS BAR NORMAL OPERATING POSITION LOCK PIN POSITION PIN JAM NUT LOCK BOLT LOCK NUT STEP 18 STEP 17 Install the lock pins Install the lock nuts Tighten the nuts to a torque of 33 to 40 lb ft 44 to 54 Nm NOTE The lock nut installation can be omitted for operator conve nience if the ROPS is folded frequently LOCK NUT LOCK PIN 19 SAFETY DECALS_______________________________________________________ ...

Page 30: ... to 1000 RPM Maximum Horsepower Manufacturing Rating 28HP at 2600 RPM Valve Clearance Intake and Exhaust Cold Engine 0 25mm 0 010 inch IMPORTANT Valve clearance adjustment must be made when the engine is not running and is cold General DIESEL ENGINE Engine Lubrication System Oil Pressure 392kPa 57PSI at 2500 Engine RPM with 10W 30 Oil at 90 C 194 F Fuel System Fuel Injection Pump BOSCH M Plunger I...

Page 31: ...a 12 8 PSI Water Temperature Thermometer on Instrument Panel POWER TRAIN Tractor Brakes Type Wet Disk Plate Type Operation Mechanical Parking Brakes Hand Operating Lock Type Transmission Type Gear Drive Synchromesh on Gear Shift with Three Ranges of Selective Sliding Gears Gear Selection Gear Drive 9 Speeds Forward and 3 Speeds Reverse Shift Control Gear Drive Actuated by Two Shift Levers on the L...

Page 32: ... Axle Spiral Bevel Gear Type Differential with Bevel Gear Type Reductions Differential Lock Gear Drive Controlled by pedal on the RH Step and Mechanically Actuated Steering Type of Steering HydrostaticType Hitch System Type Three Point Category I Type Control Position Control Type Valve Three Positions Lift Hold and lower Lifting Capacity at 24 behind Lift Point Per ASAE S349 1 750 kg 1653 Lb Type...

Page 33: ...3 8inch Rear Power Takeoff PTO PTO Type Gear Drive Live PTO Location At the rear of transmission Rotation Clockwise from rear of tractor Shaft Size 34 9mm 1 375 Inch Diameter 6 Splines Speed 540 RPM at 2376 Engine RPM Mid Power Takeoff PTO OPTIONAL PTO Type Gear Drive Live PTO Location At the Bottom of Transmission Rotation Clockwise from Rear of Tractor Shaft Size 25 4 mm 1 Inch Diameter 15 Splin...

Page 34: ... of tire HEIGHT To top of rops WHEELBASE GROUND CLEARANCE T URNING RADIUS With brake assistance WEIGHT 2920mm 115 0inch 1380mm 54 3inch 2140mm 84 3inch 1650mm 65 0inch 330mm 13 0inch 2400mm 94 5inch 1050kg 2315lbs 24 DIMENSIONS_______________________________________________________ ...

Page 35: ...symbol on the face indicates the correct Power Takeoff PTO operating speed The hourmeter shows the hours and tenths of hours that the engine has operated at an average RPM Yellow line A shows the 540 rpm of the Rear PTO speed Yellow line B shows the 2000 rpm of the MID PTO speed 25 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 36: ... Fuel level is shown by three positions Fuel is needed Fuel tank is half filled with fuel Fuel tank is full NOTE The pointer can be in any po sition when the starter key switch is in the OFF position To get a fuel level indication turn the starter key switch to the ON position 4 TURN SIGNAL INDICATORS The LH indicator on the TACHO METER will operate when the turn signal switch is turned to the lef...

Page 37: ...uminates during operation stop the engine and check for the cause 8 HIGH BEAM INDICATOR This signal indicates the head lamp high beam is ON or OFF The INDICATOR illumi nates when the head lamp is on high beam position 7 ENGINE OIL PRESSURE INDICATOR The engine oil pressure indicator indicates low engine oil pressure If the engine oil pressure drops below its normal pressure the engine oil pressure...

Page 38: ...and temperature gauge will show correct values OPERATING CONTROLS Control Switches position OFF position HEAT ON position START Turn the key fully clockwise against the force of the spring in the switch The starter motor will turn the engine Release the key immediately when engine starts NOTE To prevent operation by persons not authorized and the possible discharge of the battery remove the starte...

Page 39: ...nd rear red lamp Second position clockwise illumi nates headlamps instrument panel and rear red lamp Use dimmer switch to dim or brighten the headlamps 4 DIMMER SWITCH Move the dimmer switch to dim or brighten the head lamps when lamp switch is in second position Move the switch up to brighten the head lamps Move the switch down to dim the head lamps 5 FLASHER CONTROL BUTTON To flash the Flasher L...

Page 40: ...r to the RIGHT move the turn signal switch up To indicate that you are going to turn the tractor to the LEFT move the turn signal switch down Center position is OFF 7 HORN BUTTON OPTIONAL Press the button to energize the horn 30 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 41: ...actor on the road Push the pedal down to increase engine speed NOTE The engine speed control lever must be set to give the slowest engine speed when the throttle pedal is used Control Levers and Pedals Gear Drive 31 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 42: ...hat is slowed or stopped 3 BRAKE PEDAL LOCK The brake pedal lock is located at the brake pedal arms and is used to lock the two brake pedals together so that both brakes are applied CAUTION Brake pedals must be locked together for road travel This will insure uniform brake application and maximum stopping ability WARNING Extra weight and bad traction conditions such as mud or ice increase your sto...

Page 43: ... during stationary power takeoff work or when the tractor is parked To en gage the park brake lock the brake pedals together push down on the brake pedals and move the park brake lever downward Push the brake pedal down to release the park brake 33 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 44: ... CLUTCH 6 CLUTCH LOCK LATCH For long term storage lock the clutch pedal in the disengaged position This will prevent the clutch disc from sticking to the engine flywheel Pedal has three positions as follows 1 Pedal completely released Transmission and PTO engaged 2 Pedal partially released Transmission disengaged PTO en gaged 3 Pedal completely depressed Transmission and PTO disen gaged 34 INSTRUM...

Page 45: ... Control Levers Gear Drive 1 GEAR SHIFT LEVER The gear shift lever is used to shift the transmission gears into reverse or any of the three forward speeds 35 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 46: ... lever forward to engage the REAR PTO Move the lever rearward to disen gage the Rear PTO NOTE Be sure the Rear PTO control lever is in OFF slot when starting the engine 4 MID PTO CONTROL LEVER IF EQUIPPED Move the lever forward to engage the MID PTO Move the lever rear ward to disengage the Mid PTO NOTE Be sure the Mid PTO control lever is in OFF slot when starting the engine 36 NOTE 1 The Rear an...

Page 47: ...lever to control the position of the hitch Move the lever forward to lower the hitch to the required depth Move the lever to the rear to raise the hitch to the required height Gear Drive 37 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 48: ...p the draft control move the lever fully forward See Operating with Draft Control in this manual for more information 7 REMOTE HYDRAULIC CONTROL LEVER WITH FLOAT POSITION IF EQUIPPED A double acting remote control valve is available for your tractor The remote hydraulic control lever which operates the remote control valve is located on the RH side fender See Remote Hydraulic Control in this manua...

Page 49: ...RENTIAL LOCK PEDAL Push the pedal down to engage the differential lock A spring inside the differential lock will push it out of engagement when pedal is released GEAR DRIVE 39 INSTRUMENTS CONTROLS ______________________________________________ ...

Page 50: ...shed down to operate the MFD lever 3 HYDRAULIC FLOW CONTROL KNOB Use the hydraulic flow control knob to adjust the hitch lowering speed Adjust the lowering speed to provide smooth operation of the hitch with the implement being used Turn the knob fully clockwise to lock the hitch in position See Hitch Lowering Speed Adjustment in this manual for more in formation Do not drive on roads or at high s...

Page 51: ...ure that the lock is engaged STEERING COLUMN TILT The steering wheel angle can be adjusted in three positions by the lever located under the steering column To adjust the position of the steering wheel use following procedure 1 Move the lever fully downward to disengage the latch from the column 2 Move the steering wheel rearward or forward to the required position then return the lever upward to ...

Page 52: ...the transmission 4 Check that the tractor fuel tank is filled with clean fuel that has the specifications given in this manual NOTE Clean around the fuel tank cap before you remove the cap 5 Check the fuel system cooling system and engine oil pan for leaks 6 Check the fan belt is adjusted correctly 7 Remove any water or sediment from the fuel filter cup 8 Check the air pressure of the tires 9 Make...

Page 53: ...manual FRONT WHEEL BOLTS After the first 10 hours of operation check the front wheel bolts Tighten the bolts to the torques shown in the Wheel Mounting Torques in this manual FRONT FRAME BOLTS After the first 10 hours of operation check the front frame bolts Tighten the bolts to the torque shown below Front Frame Mounting Torques Side M12x35 8 Bolts 4LH and 4RH 83 to 93 Nm 61 to 69 lb ft LOWER LIN...

Page 54: ...rting will not be attempted Machine run away can cause injury or death to operator and bystan ders Make sure the fuel shut off valve is open The valve is located at the bottom RH side of the fuel tank NORMAL STARTING PROCEDURE IMPORTANT It is very important that enough lubricant reaches the engine parts before operating the engine at rated speed Operate controls only when seated in the operators s...

Page 55: ...mately 1 to 3 seconds Put the range shift lever in the N Engine start slot Put the REAR PTO and MID PTO control levers in the OFF Engine start slot STEP 2 STEP 3 STEP 5 OFF POSITION N SLOTS HEAT Put the engine speed control lever at the low idle position STEP 4 STOP 45 OPERATING INSTRUCTIONS ____________________________________________ ...

Page 56: ...l damage engine bearings and other engine parts See your dealer IMPORTANT 1 If high idle position is used for starting adjust the engine speed control lever to obtain about 1500 RPM as soon as the engine starts 2 If the engine starts and then stops wait for the starting motor to stop turning before you turn the key switch to START position again STEP 7 STEP 6 CLUTCH PEDAL Push the clutch pedal dow...

Page 57: ...d lubrication 5 If the charge indicator comes on during operation determine and correct the cause to avoid complete discharge of the battery and possible damage to other components of the electrical system See your Dealer 6 If the coolant temperature indicator comes on remove the load and allow the engine to run at 1500 rpm until the indicator goes out If the indicator does not go out within one m...

Page 58: ...e to decrease gradually Put the REAR PTO control lever MID PTO control lever and the range shift lever in the OFF or N neutral position Move the engine speed control lever to run engine at idle speed for three to five minutes to decrease the temperature of engine Turn the key switch to OFF posi tion Remove the key STOPPING THE ENGINE MID PTO LEVER 48 OPERATING INSTRUCTIONS ________________________...

Page 59: ...ow 0 o C 32 o F See your Dealer 7 STOPPING THE ENGINE Run the engine at idle speed for a short period of time to permit the engine temperature to decrease before stopping 8 CONDENSATION IN FUEL TANK To prevent condensation in the fuel tank and water entering the fuel system fill the fuel tank after each operating day 9 FUEL FILTER CUP During cold ambient temperatures make sure you remove water fro...

Page 60: ...SMISSION A To heat the transmission fluid to operating temperature run the engine at 1500 RPM for approximately five minutes IMPORTANT Operating the tractor with cold transmission fluid can cause rough tractor operation with possible injury to the operator 2 KEEP ENGINE AT CORRECT OPERATING TEMPERATURE A Never run the engine below 1500 RPM B Put a cover in front of the grille to control the amount...

Page 61: ...NEVER EXCEEDS the weight of the machine that is towing the vehicle Stopping distance increases with increasing speed as the weight of the towed load increases especially on hills and slopes When you transport the tractor by truck or rail follow these rules 1 Hold the tractor with tie downs and block the wheels 2 Hydrostatic Drive Move the Speed Lock lever to OFF position and put the range shift le...

Page 62: ...lever to the gear needed 3 Move the range shift lever to the position needed H M or L The tractor must be stopped before the range lever is operated 4 Release the clutch pedal slowly 5 The gear shift lever can be shifted into any range when traveling To do this push the clutch pedal half way and move the gear shift lever to the position needed IMPORTANT Before selecting a new range push the clutch...

Page 63: ...stop the wheel that is rotating and then engage the differential lock IMPORTANT When you engage or disengage the differential lock the front wheels must be in the straight forward position Before turning the tractor disengage the differential lock TO DISENGAGE THE DIFFERENTIAL LOCK The differential lock will disengage when the differential lock pedal is released If the differential lock does not d...

Page 64: ...output shaft ENGAGE THE REAR PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the PTO control lever forward or rearward 3 Release the clutch pedal slow ly DISENGAGE THE REAR PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the PTO control lever to the OFF Engine Start slot NOTE Keep the PTO control lever in the OFF Engine Start slot when starting the engine and when the PTO is not being used...

Page 65: ... fully 2 Move the Mid PTO control lever to the OFF Engine Start slot NOTE Keep the Mid PTO control lever in the OFF Engine Start slot when starting the en gine and when the PTO is not being used 3 Release the clutch pedal The following table shows the required engine speed to get the required Mid PTO output shaft speed MID PTO SHAFT CLUTCH PEDAL MID PTO LEVER Mid PTO Output Shaft Speed 2000 RPM Re...

Page 66: ... the clutch pedal to position 3 to start the tractor in motion 5 To stop the tractor while keeping the PTO operating push the clutch pedal halfway to position 2 6 To stop the tractor and PTO push the clutch pedal fully to position 1 IMPORTANT Push the clutch pedal to position 2 and stop the Tractor before shifting Range Lever NOTE The gear shift lever the range lever the MFD lever or creep lever i...

Page 67: ...nt injury to the operator or bystanders Where attachments such as pumps are installed on the PTO shaft especially if the tractor PTO guard is moved upward or re moved extended shielding equivalent to the PTO guard must be in stalled with the attachment Install the PTO guard to its original posi tion immediately when the attachment is removed REAR PTO GUARD MID PTO COVER M126A 57 OPERATING INSTRUCT...

Page 68: ...ement driveline 2 Connect the implement hitch to the tractor drawbar before connecting the implement driveline to the PTO 3 Connect the implement driveline to the tractor Check the driveline for correct length and for free telescopic movement The correct length is important to prevent the driveline from hitting bottom or from separating in any tractor or implement operating position When doing sta...

Page 69: ...drawbar DRAWBAR HITCH CONNECTING PIN HOLE STORAGE PIN HOLE WITHOUT MID PTO IMPLEMENT CONNECTING PIN HOLE DRAWBAR OPERATING POSITION STORAGE POSITION WITH MID PTO STORAGE POSITION WITHOUT MID PTO WITH MID PTO OPTION WITHOUT MID PTO Try to balance the load primarily on the implement wheels as in loading a trailer or spreader Avoid overloading the drawbar Add front end weights for improved stability ...

Page 70: ... the turn signal switch is moved downward to make a left turn the LH warning lamp will illuminate ON and OFF and the RH lamp will illuminate continuously When the turn signal switch is returned to the center position both warning lamps will illuminate ON and OFF IMPORTANT When towing an implement or wagon with the tractor the complete rear area warning system amber warning lamps rear red lamp and ...

Page 71: ...s turned on by the switch on the lamp The starter key switch must be in the ON position before the work lamp can be turned on IMPORTANT Do not turn on the rear work lamp while travelling on pub lic roads 61 OPERATING INSTRUCTIONS ____________________________________________ ...

Page 72: ...ace with a lock pin 3 When working with the drawbar raise the lower links as high as possible to prevent interference be tween the lower links and the implement 4 The drawbar provides the standard hitch distance from the end of the PTO shaft to the centerline of the rear hole in the drawbar This is necessary for safe PTO operation of trailing type equipment IMPORTANT The maximum fixed drawbar vert...

Page 73: ...ust have a rating greater than the gross load of the towed equipment Connect the chain to the tractor drawbar support and the towed equipment as shown in the illustration Check the adjustment of the safety chain by turning the tractor completely to the right and left Adjust the chain as necessary SAFETY CHAIN 63 FIELD OPERATION ____________________________________________________ ...

Page 74: ...hitch dimensions are shown in the following table Implement Identification Dimensions Cat I Implement A Gap In top of Implement mast B Diameter of holes in top of Implement mast C Diameter of hitch pins D Lower Hitch Pin Inner Shoulder Spread 44 5 mm 1 3 4 Inch 19 1 mm 3 4 Inch 22 2 mm 7 8 Inch 682 6 mm 26 7 8 Inch MAST HITCH PIN HITCH PIN 64 FIELD OPERATION _______________________________________...

Page 75: ...installed on the proper sides as shown below 2 The RH side lift link is ad justable by turnbuckle to ob tain the desired position of the hitch point Turn the turnbuckle clockwise to shorten the link or counter clockwise to lengthen the link IMPORTANT After the lift link is adjusted make sure the locknut is tightened against the turnbuckle LIFT LINKS STABILIZERS LOWER LINKS UPPER LINK Lift Links LO...

Page 76: ...undesirable or hazardous the lateral swing is adjusted by the turnbuckle on the stabilizer Turn the turnbuckle clockwise to lengthen the stabilizer or counterclockwise to shorten the stabilizer IMPORTANT After making final adjustments carefully raise the implement to make sure that there is proper clearance between the implement and tractor components NOTE Make sure the lock nut is tightened after...

Page 77: ...em Adjustments in this manual Disconnecting Implement from Hitch To disconnect an implement from the hitch use the following procedure NOTE Be sure the tractor and implement are on level ground 1 Stop the tractor completely and apply the park brake 2 Disengage the PTO lower the implement to the ground 3 Gear Drive Place the gear shift and range shift levers in Neutral Hydrostatic Drive Release the...

Page 78: ...provided for use whenever it is desirable to return the hitch control lever to the same operating position IMPORTANT Position of the raise stop should not be set so rearward that a insufficient free play of the lift arms is available at the highest position when hitch control lever is moved until the lever is reached to the raise stop RAISE STOP LOWER STOP RAISE STOP LOWER STOP HITCH CONTROL LEVER...

Page 79: ...AFT LOCK LIGHT DRAFT CONTROL LEVER STEP 3 HEAVY STEP 2 HITCH CONTROL LEVER RAISE LOWER Lower the implement and rotate the stopper located on the top of the upper link bracket Move the draft control lever rear ward to select the correct posi tion of the lever If the implement is lifting up move the lever forward If the engine RPM is decreasing move the lever rear ward The depth of the implement wil...

Page 80: ...r either forward to go deeper or rearward for shallower depth until the desired depth is reached 7 If the drop action of the plow is too fast rotate the hydraulic flow control knob slowly until the plow reacts at the desired speed See Hitch Lowering Speed Adjustment in this manual 8 When the control levers are set for the field conditions set the stop so the hitch control lever is returned to this...

Page 81: ... on the road with the implement mounted on the three point hitch always set the flow control knob to the LOCK position IMPORTANT Never park a tractor with an implement in the raised position Moving the control lever forward will lower the implement even though the engine is not running If it is necessary to service the implement in the raised position use jack stands to safely block the implement ...

Page 82: ...e control lever is located on the right side REMOTE HYDRAULIC CONTROL LEVER Connect the implement hoses to the remote hydraulic couplers so that the implement lowers when the control lever is pushed forward and raises when the lever is pulled rearward Switch the hoses if the imple ment works in the opposite way HYDRAULIC COUPLERS 72 FIELD OPERATION _________________________________________________...

Page 83: ... the LOWER position will cause overheating and possible damage to the hydraulic system NOTE The control lever for the remote hydraulic valve must be in the neutral for the three point hitch to operate IMPORTANT Never park a tractor with an implement in the raised position Moving the control lever forward will lower the implement even though the engine is not running If it is necessary to service t...

Page 84: ...ot running If it is necessary to service the implement in the raised position use jack stands to safely block the implement in place Put the hydraulic flow control knob in the LOCK position IMPORTANT Whenever the shut off plate is set at the S position never plug the inlet and outlet of the hydraulic block Change the set position of shut off plate to 0 position if the remote attachment is not inst...

Page 85: ...el When remote cylinders are connected to the hydraulic system cycle the control lever about three times to remove air from the cylinder and hoses With air in the system raised equipment can drop accidentally and cause personal injury or machine damage Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury To Prevent Personal Injury Relieve a...

Page 86: ...16 Series Model 2816 4WD 76 MEMO ______________________________________________________________ ...

Page 87: ...the tire The tire tread is making full contact with the ground which will give maximum performance Tire pressure can also be adjusted as required to satisfy the following requirements A Severe Service Tire pressure can be increased 28 kPa 4 PSI more than the maximum pressure shown in the chart for tires used in severe service Severe service includes the furrow tire in regular plowing operations th...

Page 88: ...ity The maximum load capacity shown in the tire pressure and load capacity chart is of the wheel with the tire inflated to the maximum pressure Do not exceed the maximum load capacity of the tire 2816 4WD Position Tire Size Tire Type Tire SLR in Tire Cap 20 mph lb psi Rolling Circ in Description Rear 11 2x24 Ag Tire 20 1 1650 18 130 4 ply R 1 Front 7x16 Ag Tire 13 4 1100 36 87 6 ply R 1 Rear 15x19...

Page 89: ...the rim Replace a tire if it has a defect Replace a wheel rim which has cracks wear or severe rust Make sure that all the air is removed from a tire before removing the tire from the rim Never use force on an inflated or partially inflated tire Make sure the tire is cor rectly seated before inflating DO NOT inflate a tire that has had a complete loss of air If the tire has lost all air pressure ha...

Page 90: ...18 to 132 Nm 87 to 98 lb ft Rear Wheel Rim to Wheel Disc Nuts 152 to 172 Nm 112 to 127 Ib ft IMPORTANT Check the wheel bolts and nuts after the first 10 hours of operation and again after every 100 hours of operation Also do this procedure any time the wheel or rim is removed 80 TIRES WHEELS SPACING BALLAST _______________________________________ ...

Page 91: ...embled with the valve side out BOLTS AND NUTS POSITIONS Front wheel disc to axle hub bolts TORQUE 118 to 132 Nm 87 to 98 LB FT 59 to 88 Nm 43 to 65 LB FT Torques for wheel bolts and tie rod end nuts as follows Tie rod end nuts Check the bolts to keep them tight at the intervals recommended in the Service Chart in this manual 81 TIRES WHEELS SPACING BALLAST _______________________________________ ...

Page 92: ...ance L 1 between the chalk marks at points A 4 Move the tractor forward a distance equal to one half revolution of the front wheels 5 The chalk marks will now be at points B Measure the distance L 2 between the chalk marks at points B 6 The figure of L 2 minus L 1 is the toe in Make sure the toe in is adjusted properly If not adjust the toe in FRONT AXLE TYPE MFD TOE IN L 2 L 1 0 t0 0 20 INCH 0 to...

Page 93: ...ead and the LH side Tie Rod has a RH thread When loosening or tightening the lock nut or adjusting the Tie Rod make sure that 1 RH side Tie Rod Unlock Turn the lock nut clockwise Lock Turn the lock nut counterclockwise Lengthen Turn the Tie Rod counterclockwise Shorten Turn the Tie Rod clockwise 2 LH side Tie Rod Unlock Turn the lock nut counterclockwise Lock Turn the lock nut clockwise Lengthen T...

Page 94: ... below are specified to provide matched ground speeds of the front and rear tires Mixing worn and new tires or tires of different diameters or loaded radii can give incorrect ground speed match When replacing tires consult your Dealer MODEL NUMBER 2816 4WD TIRE SIZE SYTLE Front 7 16 R1 Rear 11 2 24 R1 Front 25X8 50 14 R3 Rear 13 6 16 R3 Front 27X8 50 15 R4 Rear 15 19 5 R4 R 1 Agricultural tread fo...

Page 95: ...weight of tractor includes the weight of tractor operator ballast weight and implement Front Axle 970 kg Rear Axle 1350kg Total 2200 kg Front End Weights OPTIONAL Front end weights can be mounted on the front end bracket of the tractor with locking bolts and nuts The weights locking bolts and nuts are available from your Dealer A maximum of six weights at 22 kg 49 lbs each can be installed dependi...

Page 96: ...oo much ballast installed on the tractor you will see the clear shape of the tire tread in the ground which is an indication of no slippage With too little ballast the tire tread marks will not show because of the tire slippage 86 TIRES WHEELS SPACING BALLAST _______________________________________ ...

Page 97: ...ift the tractor hood Pull the hood latch to release the hood Unlock the rubber latches on top of each side cover to release the side cover Lift the hood and connect the Support Rod Remove both side covers STEP 1 STEP 3 STEP 2 STEP 4 RUBBER LATCH R H SIDE COVER BONNET PROP ROD 87 LUBRICATION FILTERS FLUIDS ___________________________________________ ...

Page 98: ... 10W 30 15W 40 Use high Grade Disel Oil Engine Oil Use high Grade Disel Oil 20W 30 Transmis sion oil front diff oil Hydraulic Transmission Fluid Hydraulic Transmission Fluid Citgo Transgard Tractor Hydraulic Fluids Exxon Torque Fluid 56 Chevron Chevron 1000 THF Mobil Mobil Fluid 424 Shell Donax TD Texaco TDH oil Special Use good grade grease designed for pin and bushings on agricultural equipment ...

Page 99: ... hourmeter shows the amount of actual hours of the tractor has operated at an average RPM The first number to the right displays tenths of an hour and is a black number on a white surface The remaining numbers are white on black Use the hourmeter along with the Lubrication Chart to service your tractor at the correct time periods RPM x 1000 ENGINE HOURMETER 89 LUBRICATION FILTERS FLUIDS __________...

Page 100: ...n proper level See Transmission Oil Level in this manual 2 Hydraulic filter Replace filter with a new one See Hydraulic Filter in this manual 4 Front Axle Lubricant MFD Change the oil See FRONT AXLE LUBRICATION MFD in this manual 5 Radiator Core Inspect the radiator core and clean if necessary See COOLING SYSTEM in this manual 6 Hoses and Connections between Air Cleaner and Manifold Inspect for lo...

Page 101: ...h filter change 4 4 QTS 4 2 Litres 3 7 QTS Fuel tank 7 9 Gallons 30 Litres 6 6 Gallons Coolant engine and radiator 7 1 QTS 6 7 Litres 5 9 QTS coolant bottle 0 4 QTS 0 4 Litres 0 4 QTS Transmission Oil gear drive Front Axle MFD 4 2 QTS 4 0 Litres 3 5 QTS 25 4 QTS 24 Litres 21 1 QTS 91 LUBRICATION FILTERS FLUIDS ___________________________________________ ...

Page 102: ...ilter Cup 1 10 10 Air Cleaner 1 10 10 Fan Belt Tension 1 10 Grill and Radiator Area 1 50 50 Tire Pressure 4 50 Fuel Tank Water Drain Plug 1 50 Engine Oil 1 100 Wheel Retaining Bolts and Nuts 100 Engine Oil Filter 1 200 Transmission Oil 1 200 Hydraulic Fllter 1 200 MFD Front Axle Lubricant 1 200 Clutch Pedal 1 200 Brake Pedal 2 200 Air Induction System 1 200 Engine Valve Clearance See Note 1 b 200 ...

Page 103: ...rs 100 HRS 1000 HRS 10 HRS 10 HRS 100 HRS 10 HRS 200 HRS 10 HRS 200 HRS 200 HRS 10 HRS 50 HRS Yearly Engine Oil Change Radiator and Coolant Drain Flush and Fill Coolant Recovery Reservoir Check Air Cleaner Clean Engine Oil Drain Engine Oil Filter Change Engine Oil Check Brake Pedal Grease Hydraulic Filter Change Transmission Oil Change Fuel Filter Change Fuel Drain Transmission Oil Check Gear Driv...

Page 104: ..._______________________________ Front Axle Pivot Pin Grease 10 HRS 10 HRS Tie Rod End Grease USE NLGI No 2 MULTIPURROSE LITHIUM EP GREASE 10 HRS 200 HRS 200 HRS 200 HRS 200 HRS Power Steering Piston End Grease MFD Lubricant Check MFD Lubricant Drain MFD Lubricant Drain MFD Lubricant Change FRONT AXLE MFD ...

Page 105: ... heavy load starting and stopping with frequency or operating in very high or very low ambient temperatures Engine Oil Level To check the engine oil level put the tractor on level ground and stop the engine Pull the dipstick out wipe the dipstick with a dry cloth and install the dipstick to check the oil level If the oil level is below the A Add Mark add oil to raise the oil level to the F Full Ma...

Page 106: ...orque of 50 to 60 Nm 36 to 43 lb ft 4 Put the correct type and amount of new oil into the engine See Engine Oil Selection in this manual for recommended oil type IMPORTANT Do not use the oil level dipstick as a guide when you fill the engine crankcase with oil Always measure the amount of oil you install 5 Start the engine Operate the engine for five minutes at 1200 rpm Check for oil leaks at the ...

Page 107: ... Oil Change in this manual 2 Turn the oil filter counterclock wise to remove Use a filter wrench if necessary 3 Apply clean oil to the O ring on the new filter 4 Install the filter Turn the filter until the O ring comes in contact with the case surface Tighten the filter an additional 2 3 turn by hand IMPORTANT DO NOT use a filter wrench to install the oil filter When the filter is too tight you c...

Page 108: ...is cool Pressure Cooling System 1 The pressure cap on a pres sure cooling system has a control valve that operates as a SAFETY RELIEF VALVE to keep the pressure within the system operating range Oper ating the engine without a pressure cap or with a pres sure cap that has a control valve that is not set to operate at the correct pressure can cause damage 2 A pressure cooling system de creases the ...

Page 109: ...e not approved It is possible that the rust inhibitors and ethylene glycol will not mix and work against each other to decrease corrosion protection form deposits in the cooling system and cause damage to the cooling system and the radiator Do not use a low boiling point alcohol type coolant solution The boling point of alcohol is below the tractor minimum operating tem perature loss of coolant du...

Page 110: ...l a good type of radiator cleaner and fill the system with clean water Follow the instructions given with the radiator cleaner 3 Remove the radiator cleaner solution Flush the system with clean water 4 Fill the cooling system with the coolant solution specified in this manual Install coolant system treatment If required See Coolant Solutions in this manual for more information 5 Check the hoses ra...

Page 111: ... damage to the filter element Fill the fuel tank at the end of each day to reduce condensation NOTE Do not fill the fuel tank to its full capacity Space is required for vapor expansion in the event of a temperature change A tank filled to capacity may overflow if exposed to a rise in temperature or direct sunlight Water Removal from the Filter Cup Before starting each day s work check for water or...

Page 112: ...e use of other fuels will result in loss of engine power and high fuel consumption NOTE When the temperature is very cold the use of a mixture of Number one and Number Two Diesel Fuel is permitted for a short period of time See your fuel Dealer for winter fuel requirements in your area 102 LUBRICATION FILTERS FLUIDS ___________________________________________ ...

Page 113: ...uel shut off valve and vent the fuel system See Fuel System Air removal in this manual STEP 6 Clean fuel off the engine Start the engine to check for fuel leaks around the filter lines and fit tings NOTE If the engine does not have power with a full load after you have done the filter service and removed the air from the system see your Dealer to find and correct the cause Fuel Filter Element Repl...

Page 114: ...ir in the system will cause loss of power and stall the engine when a load is applied To remove air from the fuel system turn off the engine and use the following procedures Loosen the No 1 air vent screw on the fuel filter until the fuel flowing from the fuel filter is free of air bubbles Tighten the No 1 air vent screw Loosen the air vent screw on the injection pump and turn the key switch ON po...

Page 115: ... Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury To Prevent Personal Injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this pur...

Page 116: ...ery 200 hours or yearly whichever occurs first Your tractor is equipped with a dry type air cleaner with a replaceable element IMPORTANT Service the air induction system at the given service intervals Correct maintenance will add to the life of the engine Keep all connections on the outlet hose tight The dust in a filter case should be dumped daily using the dump valve when operating in extremely ...

Page 117: ...fully Clean interior of canister Remove the LH side cover Lift the hood and connect the hood support rod After replacing the new or cleaned element install and tighten the wing bolt NOTE Never attempt to remove the element from the air cleaner while the engine is running When installing the element inspect the element gasket If the gasket or element surface is damaged replace the element immediate...

Page 118: ...replace the element sooner if the time interval between servicing becomes short indicating the element does not respond to cleaning soot contaminated System Inspection Check the dump valve and the all hoses for cracks and wear Replace if needed All the connections on the hoses must be tight All the gaskets must be in good condition and the bolts must be drawn up tight NOTE Inspect the hoses and co...

Page 119: ...on the transmission dipstick If the oil level is below the lower line of the dipstick add the recommended oil to the transmis sion to raise the oil level to the F Full marked position TRANSMISSION HYDRAULIC LUBRICATION Service Specifications Oil Level Check Interval Daily Oil Change Interval Every 200 hours Oil Capacity Hydrostatic Drive 22 Litres 23 2 Quarts Oil Type Hydrostatic Drive Refer Lubri...

Page 120: ...rain the oil when the oil is warm 3 Replace the hydraulic filter See Hydraulic Filter in this manual 4 Install the drain plugs with a seal washer and tighten to a torque of 39 to 44 Nm 29 to 33 lb ft 5 Add the recommended oil through the fill hole and check the oil level 6 Start the engine and check for leaks 7 Recheck the oil level after stopping the engine If the oil level is low add oil up to t...

Page 121: ...Tighten the filter an additional 2 3 turn by hand IMPORTANT DO NOT use a filter wrench to install the hydraulic filter When the filter is too tight you can cause damage to the O ring and filter 6 Wipe around the hydraulic filter with a dry cloth 7 Change the transmission oil See Transmission Oil Change in this manual NOTE Replace the hydraulic filter after the first 50 hours of operation and every...

Page 122: ... of axle housing until the oil begins to flow out of the level plug holes FRONT AXLE LUBRICATION MFD Service Specifications Oil Change Interval Every 200 hours See NOTE Oil Capacity 4 0 Litres 4 2 Quarts Oil Type SAE 85W 140 Gear Lubricant NOTE Change the oil after the first 50 hours of operation and then every 200 hours of operation DRAIN PLUG LEVEL PLUG LEVEL PLUG GREASE NIPPLE FILL CAP OIL LEVE...

Page 123: ... the bottom of the housing and the gear case drain plugs located on the bot tom of both side gear cases to drain the oil NOTE For best results drain the oil when the oil is warm 3 Install the differential and both gear case drain plugs Remove the oil level plugs located on both gear cases Add the recommended oil through the fill hole until the oil begins to flow out of the level plug holes Install...

Page 124: ...uired To clean the radiator screen put the tractor on level ground apply the park brake and stop the engine Lift and Lock the hood Lift the radiator screen STEP 3 Clean the radiator screen and the surrounding area STEP 4 Install the radiator screen Lower the hood RADIATOR SCREEN STEP 2 STEP 1 114 MAINTENANCE ADJUSTMENTS___________________________________________ ...

Page 125: ...djust the fan belt tension loosen the adjusting bolt and pivot nut of the alternator Move the alternator away from the engine until correct belt tension is reached Tighten the adjusting bolt and pivot nut to a torque of 16 Nm 12 lb ft NOTE Too much tension will cause alternator and water pump bearing failure and belt wear Too little tension will cause a decrease in alternator output and belt wear ...

Page 126: ...r adjusting bolt Install new fan belt and adjust the belt tension See Fan Belt Adjust ment in this manual for instruc tions Loosen the alternator pivot nut and push the alternator toward the engine to remove the belt STEP 1 L H SIDE COVER STEP 3 PIVOT NUT STEP 2 ADJUSTING BOLT STEP 4 116 MAINTENANCE ADJUSTMENTS___________________________________________ ...

Page 127: ... the clutch will not disengage correctly and the transmission will be difficult to shift Put the tractor on level ground move the range shift lever in the L position apply the park brake stop the engine and adjust the clutch pedal free movement as follows Push the clutch pedal down by hand to measure the amount of pedal free movement The pedal free movement must be within the specification shown a...

Page 128: ...park brake stop the engine and adjust the clutch pedal maximum movement as follows Push the clutch pedal down by hand to eliminate the pedal free move ment Measure the distance between the stop bolt and the clutch pedal arm The Maximum Pedal Movement must be within the specifications shown on the previous page Adjust the Maximum Pedal Move ment as necessary with the stop bolt To increase Maximum P...

Page 129: ...r If there is not the same free movement between LH pedal and RH pedal it may cause serious accidents Put the tractor on level ground move the range lever in the L position Stop the engine Loosen lock nut and rotate the brake rod to make a free play of 20 to 30 mm 0 79 to 1 18 in at the brake pedal With this much play obtained tighten the lock nut Confirm that the right and left brakes operate sim...

Page 130: ... free play of the lift arm to be 5 to 10 mm at the tip of the lift arm by hands 7 If the insufficient free play is available move the raise stop forward and check again with the same procedure as before If raise stop setting position is incor rect the hydraulic pump might be damaged Therefore carefully adjust as below RAISE STOP SETTING POSITION HITCH CONTROL LEVER 5 10 mm 0 2 0 4 in Stop position...

Page 131: ...r Red Lamp 8 watt Rear Working Lamp If Equipped 23 watt Panel Lamp 3 4 watt Turn Indicator Lamp 2 0 watt Indicator Lamp 2 0 watt Fuses Glove indicator lamp 10 Amp Charge indicator lamp Engine oil pressure indicator lamp 10 Amp Engine Coolant Temperature Gauge Fuel Gauge Fuel Pump Head lamps Rear Red Lamp High Beam indicator lamp 15 Amp Instrument Panel Lamps Turn signal lamps 15 Amp Other optional...

Page 132: ...und 4 When charging the tractor battery disconnect the battery cables from the battery terminals Do not use a battery charging machine for starting the tractor 5 Never operate the tractor when the battery cables are disconnected 6 When you do maintenance on the engine prevent foreign material from entering the alternator 7 If you must do welding disconnect the battery Put the welder ground cable a...

Page 133: ...ing damage to the electrical system Fuse A 10 AMP is for the glow plug indicator lamps Fuse B 10 AMP is for the charge indicator lamp engine oil pressure indica tor lamp engine coolant temperature gauge fuel gauge and fuel pump Fuse C 10 AMP is for the high beam indicator lamp instrument panel lamps head lamps and rear red lamp Fuse D 15 AMP is for the turn signal lamps Fuse E 15 AMP is for the op...

Page 134: ...idently grounded or a reverse battery connection is made the Line fuse located on the LH side of the engine will burn out and break the circuit to prevent the solenoid switch wiring harness and alternator charg ing system from being damaged If electrical problems occur the Line fuse must be checked for continuity to determine if one of the circuits is broken see your Dealer to replace and correct ...

Page 135: ...ITIVE NEGATIVE IMPORTANT This is the only safe method to start the tractor engine with an external power supply Any other method of starting can cause injury or death to the operator or other persons Engine can start with transmission in gear when neutral or safety start switch is by passed 1 Do not connect across terminals on starter 2 Attach a booster battery by connecting the positive terminal ...

Page 136: ...e sure the cables are installed on the correct terminals This is a 12 volt negative ground electrical system and must be so connected NOTE When disconnecting the battery remove the negative cable first from the battery and reconnect it last for safety reasons IMPORTANT Do not start or operate the engine with the electrical system not completely connected WARNING 321 6714 BATTERIES CONTAIN ACID AND...

Page 137: ...battery quickly for urgent need use a current of 25 amperes for 30 minutes or less A current larger than specified will cause liquid overflow due to foaming 5 The specific gravity of electrolyte of a fully charged battery is 1 280 at 20 o C 68 o F NOTE 1 If using a battery charger be certain the charger is turned off before connecting to the battery 2 Charge the battery in a well ventilated area 3...

Page 138: ...ance from the ground to the center of the head lamp and put this dimension on the wall in the form of a horizontal line 3 Put a second horizontal line on the wall 405 mm 16 inches lower than the first line The center of the low head lamp beams must be on the second horizontal line 405 mm 16 inches below the first horizontal line Adjust the head lamps up or down as needed NOTE Some countries have d...

Page 139: ...e for five minutes C Fill the fuel tank with a good grade of Number Two diesel engine fuel If this grade has not been used regularly drain the fuel and refill Run the engine for about five minutes to circulate the fuel through the injection system D Drain flush and fill the cooling system with an antifreeze mixture ratio to protect the engine to the lowest anticipated temperature or a minimum of 5...

Page 140: ...d level E See that the battery is fully charged and that the terminal connections are clamped tightly F On hydrostatic drive tractors follow the same procedure for starting as Starting Procedure for Hydrostatic Drive Tractors after Transporting on Truck or flat car in this manual G Start the engine and let it run slowly IMPORTANT Keep the doors wide open and move the machine outside of the storage...

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Mahindra 16 SERIES, Operator'S Manual

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