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IntelliStripe 380 

 

 
 

 

Cable Management 

 
The following provisions are made for communication and power lines: 
 

 

Polarization and locking of cable connectors 

 

Strain relief of cables 

 

Wire routing functionality 

 

RJ series connectors for main and auxiliary RS-232 interfaces.   

 

Power is brought to the unit through the main RS-232 cable 

 

Power-pack is away from the unit and will attach to the main RS-232 cable 

 

Jam Clearance – Ejector Rod 

 
For easy removal of a jammed card, an ejector rod is accessible at the rear of the unit.  To clear a 
jam, the ejector rod is removed from the rear of the unit and inserted into an access hole on the 
back panel of the reader to push a card out of the front slot of the unit. 
 

Access to Optional SAMs 

 
The unit provides quick and easy access to the optional SAM ranch (a PCB with 6 optional SAM 
modules) through an access hatch at the base of the unit.  Contact MagTek for further 
information regarding optional SAM module.   
 

Tamper Resistant Security Module (TRSM), Optional 

 
The unit provides mechanical and electromechanical features that allow the enclosure to be used 
within a TRSM environment per ISO 9564.  Mechanical features visually indicate intrusion into 
the enclosure, and electromechanical switches on the Main PCB signal that the mechanical 
enclosure had been opened.  This allows the electronics to erase the keys in its memory area 
whether the unit is powered or not.  Contact MagTek for further information regarding optional 
TRSM.  
 

Electronics and PCBs 

 
The core electronic functions of the unit reside on a single PCB referred to as the Main PCB.  As 
an option, a second PCB referred to as the SAM Ranch may be plugged into the Main PCB. 
 

Main PCB Components 

 
The Main PCB Components are the microcontroller, RAM space, and ROM space.   
 

Microcontroller:  The main PCB is based upon a Philips XAS3 microcontroller.  This 
controller was used on previous MagTek products with previously developed firmware. 

Summary of Contents for INTELLISTRIPE 380

Page 1: ...OTORIZED READER ENCODER TECHNICAL REFERENCE MANUAL Manual Part Number 99875275 3 AUGUST 2007 REGISTERED TO ISO 9001 2000 1710 Apollo Court Seal Beach CA 90740 Phone 562 546 6400 FAX 562 546 6301 Technical Support 651 415 6800 www magtek com ...

Page 2: ...icrosoft Corporation NEC Corporation REVISIONS Rev Number Date Notes 1 16 Oct 03 Initial Release 2 05 Nov 03 Editorial throughout Sec 1 Configurations changed 2 part numbers clarified power supply description Features removed JIS to optional SAM and TRSM added contact for further info clarified Rotary Pulse Generator Removed descriptions of TRSM Sam Ranch PCB Power on LED Access to SAM Ranch socke...

Page 3: ...rms conditions or restrictions contained herein Should Licensor terminate this Agreement due to Licensee s failure to comply Licensee agrees to return the Software to Licensor Receipt of returned Software by the Licensor shall mark the termination LIMITED WARRANTY Licensor warrants to the Licensee that the disk s or other media on which the Software is recorded to be free from defects in material ...

Page 4: ... COMPLIANCE STATEMENT This device complies with Part 15 Of The FCC Rules Operation of this device is subject to the following two conditions 1 This device may not cause harmful interference And 2 This device must accept any interference received including interference that may cause undesired operation CANADIAN DOC STATEMENT This digital apparatus does not exceed the Class A limits for radio noise...

Page 5: ...acking Enclosure Small Footprint Cable Management Jam Clearance Ejector Rod Access to Optional SAMs Tamper Resistant Security Module TRSM Optional Electronics and PCBs Main PCB Components Host Serial Port USB Port Auxiliary Serial Port Power Input Polarization and Securement of Serial Port Cables Opto Sensor Inputs Rotary Pulse Generator External SAM Ranch Interface Optional Dual Color LED ISO 8 S...

Page 6: ...g Plate REAR PANEL AND CABLE CONNECTIONS SECTION 3 OPERATION AND MAINTENANCE OPERATION PREVENTIVE MAINTENANCE CORRECTIVE MAINTENANCE Ejector Rod for Card Jams APPENDIX A DIMENSIONS FOR MOUNTING MOUNTING Footpad Mounting Mounting Hole Screws Lock in place slots Flange ...

Page 7: ... 5 Cable Connections USB Table 2 2 Cable Connections USB Signal Table 2 3 Cable Connections USB Power Figure 2 6 Rear Panel Cover Replaced RS 232 Connection Figure 2 7 Rear Panel Cover Replaced USB Connection Figure 3 1 Card Orientation Figure 3 2 Ejector Rod Removal from Storage Figure 3 3 Card Removal Figure A 1 Mounting Dimensions 1 Figure A 2 Mounting Dimensions 2 Figure A 3 MagTek Mounting Pl...

Page 8: ...viii Figure 1 1 IntelliStripe 380 ...

Page 9: ... P N is for use in North America Other users must supply their own cord or contact MagTek for international cords FEATURES The IntelliStripe 380 provides the following key features 3 Track magstripe read and encode with support for HiCo and LoCo cards Also supports Drivers License and Custom format encode scheme EMV T 0 T 1 Smartcard Interface Also supports popular memory cards Optional support fo...

Page 10: ...e Demo with MCP Driver P N 30037472 CD or P N 99510015 Web Release This software will install both a Demo program and the MCP driver The Demo program is useful for initial checkout of the Reader s functionality The MCP driver is recommended for use as the communications interface on Windows based host systems Application programmers can interface to the MCP driver via a MagTek defined API Source C...

Page 11: ...nform the microcontroller to initiate motor and card handling activities As a secondary function this sensor also provides feedback regarding card location during a card eject and or jam clear sequence Encode Opto Sensor This sensor is located approximately 0 300 before the crown of the magnetic read write head The primary purpose of this sensor is to provide the microcontroller with the position ...

Page 12: ... to the user during insertion The magstripe will be towards the right side of the Reader as viewed from the front Magstripe Read Encode The Transport reads and encodes a magnetic stripe card that meets the requirements of the ISO 7810 and 7811 specifications In addition the device provides support for a variety of user selectable data densities and data formats that fall within the boundaries of I...

Page 13: ...ctable at 75 or 210 bpi on all three tracks The character is selectable for either 5 bit or 7 bit format on all three tracks The Start Sentinel character is user selectable as either a or a for 5 bit code or a or for 7 bit code SmartCard The transport provides smartcard contacts that are compatible with ISO 7816 and EMV level 1 Standards In addition the smartcard contact block has a card landed sw...

Page 14: ...e of the unit Contact MagTek for further information regarding optional SAM module Tamper Resistant Security Module TRSM Optional The unit provides mechanical and electromechanical features that allow the enclosure to be used within a TRSM environment per ISO 9564 Mechanical features visually indicate intrusion into the enclosure and electromechanical switches on the Main PCB signal that the mecha...

Page 15: ...pin RJ45 and 12V Ground connector for Power Supply Auxiliary Serial Port The Auxiliary Serial Port provides serial communications and power between the Reader Encoder and an external device The Auxiliary Serial Port is capable of communication speeds of up to 19 2 Kbits sec The port is also capable of carrying 12 VDC at up to 1 A for a device connected to this port Power Input The Reader Encoder i...

Page 16: ...unit and should be manually removed ISO 8 Smartcard Connector with Landing Switch The Main PCB provides resources to support an interface with an ISO 8 smartcard connector with its associated landing switch The electronics meet EMV Level 1 requirements 3 Track Read Encode Magnetic Head The Main PCB supports an interface to a 3 Track Read Encode Magnetic Head A flex cable circuit connects the magne...

Page 17: ...utput Rating The power pack is rated at approximately 12 VDC 4 A 5 Firmware The firmware for the Reader Encoder is based upon existing MCP protocol and command set Memory Cards The firmware supports smartcard interfaces to memory cards FLASH Download Protection To prevent illegal applications from being downloaded into the Reader Encoder the firmware verifies that the downloaded FLASH program is p...

Page 18: ...e sequence and 1 A draw from an Auxiliary Serial Port Device MTBF Electronics 125 000 hours Magnetic Read Head 1 million passes 500 000 insertion cycles Smartcard contacts 1 million transactions Card Speed 7 11 ips Interface RS 232 USB MECHANICAL Dimensions Length Width Height 8 440 includes Mounting Flange 211 008 mm 4 470 111 754 mm 3 85 includes Mounting Flange 97 79 mm Weight 2 0 lb 0 9072 Kg ...

Page 19: ... 3 screw holes 4 x 40 screws shown in Figure 2 1 The length of the screws depends on the thickness of the mounting surface Drill 3 holes in the mounting surface that match the set of screw holes The screws are mounted from under the mounting surface and into the bottom of the IntelliStripe 380 Lock in place slots Figure 2 2 shows the dimensions of the Lock in place slots to be used with optional B...

Page 20: ...R PANEL AND CABLE CONNECTIONS To access the rear panel and cable connections on the IntelliStripe 380 remove the rear panel cover shown in Figure 2 3 by squeezing the two mounting clips on the cover as indicated in the illustration To replace the back panel insert the mounting clips into the guide slots and press into the attachment slots as indicated in the illustration Also shown in the illustra...

Page 21: ... cable P N 16051417 to the RS 232 connector on the IntelliStripe 380 as shown in Figure 2 4 for the RS 232 connection Connect the Host PC Cable to the PC Connect the Power Supply Cord part of P N 64300091 to the Host PC cable Connect the North American 100 240v power cord P N 71100001 to the power supply Caution Do not plug the power supply into a wall receptacle yet ...

Page 22: ...ns RS 232 Table 2 1 lists the pins for the host cable P N 16051417 Table 2 1 Pin List for IntelliStripe 380 to Host PC Cable P N 16051417 10P10C RJ Plug 2 5mm Power Jack DB 9 Female 1 PWR GND SHELL GND 2 12 CENTER PIN 12 3 TXD 2 RXD 4 CTS 7 RTS 5 SIG GND 5 GND 6 PWR GND SHELL GND 7 RTS 8 CTS 8 12 CENTER PIN 12 9 RXD 3 TXD 10 12 CENTER PIN 12 4 DTR 6 DSR ...

Page 23: ...in 4 Pin 1 Pin 1 Pin 5 Pin 1 Pin 10 Power Supply with cable P N 64300091 Cable P N 16051422 North American 110V Power Cord P N 71100001 Figure 2 5 Cable Connections USB Table 2 2 Cable Connections USB Signal CONNECTOR WIRE P1 USB Type A Plug Signal Name Wire Color P2 Mini USB Type B Plug 1 V Bus Red 1 2 D White 2 3 D Green 3 4 Gnd Black 5 Shell Braid Shield Shell Braid Shield ...

Page 24: ...Check all connectors to ensure they are properly connected Replace the Rear Panel Cover by inserting the mounting clips into the guide slots and press into the attachment slots as indicated in Figure 2 3 After connectors are checked and the Rear Panel Cover replaced the unit should look similar to Figure 2 6 and 2 7 Ejector Rod Hole For Card Removal Cable To Peripheral P N 16051415 Cable To PC P N...

Page 25: ...ion 2 Installation 17 Ejector Rod Hole For Card Removal Power And USB Cable P N 16051422 Rear Panel Cover Figure 2 7 Rear Panel Cover Replaced USB Connection Plug in the power supply into a wall receptacle ...

Page 26: ...IntelliStripe 380 18 ...

Page 27: ...ntive maintenance includes cleaning the unit periodically with a lint free cloth The cleaning schedule depends on how clean or dirty the environment is CORRECTIVE MAINTENANCE Ejector Rod for Card Jams Corrective maintenance includes removing the card in case of power failure or card jam In most cases resetting the unit will cause the card to automatically eject the card To reset the unit unplug th...

Page 28: ...Look into the Hole for Card Removal in the back of the unit shown in Figure 3 2 to see the jammed card This will indicate the approximate position where the notch on the Ejector Rod will be positioned with respect to the card 3 Insert the Rod into the Hole for Card Removal as shown in Figure 3 3 and push the Rod until the card appears in the slot at the front of the unit AUX Card Ejector Rod Figur...

Page 29: ...s depends on the thickness of the mounting surface Drill 3 holes in the mounting surface that match the set of screw holes The screws are mounted from under the mounting surface and into the bottom of the IntelliStripe 380 Lock in place slots The overall dimensions of the unit are shown in Figure A 2 The MagTek Mounting Plate Figures A 3 and A 4 show the use of the Lock in place slots Refer also t...

Page 30: ...IntelliStripe 380 Figure A 1 Mounting Dimensions 1 22 ...

Page 31: ...Appendix A Dimensions for Mounting 23 Figure A 2 Mounting Dimensions 2 ...

Page 32: ...IntelliStripe 380 24 Figure A 3 MagTek Mounting Plate I380 1 ...

Page 33: ...Appendix A Dimensions for Mounting 25 Figure A 4 MagTek Mounting Plate I380 2 ...

Page 34: ...Appendix A Dimensions for Mounting 26 ...

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