3 - Preventive Maintenance Procedure (EC3000)
ExpressCard 3000| Instant Issuance Card Personalization System | Preventive Maintenance Procedure
Page 20 of 24 (
D998200294-10
)
3.12.2
How to Service the Embosser Module
Service the embosser by following these steps. If you discover any issues you can not resolve, contact
MagTek Support Services to procure a replacement embosser module.
1)
Use compressed air to clean the embosser bridge (the metal block between the embosser wheels that
supports the indent cartridge ribbon).
2)
Inspect the top and bottom embosser wheels for missing or worn characters and replace them if
possible (see
D99875607 ExpressCard 2000 / ExpressCard 3000 Hardware Service Manual
).
After installing, make sure the tine is still intact and holds the character tightly.
3)
Inspect the top and bottom embosser wheels for missing, bent, or broken
tines
. Install any missing
characters on other tines and re-map them after preventive maintenance is complete and the device is
powered on (see
D99875607 ExpressCard 2000 / ExpressCard 3000 Hardware Service
Manual
).
4)
Inspect the characters on the
top
embosser wheel to identify any broken or bent
cones
. Top-side
replacement font sets include:
a)
33070077 FUN TYPE,FARRINGTON F7B,EMBOSS DIE
b)
33070079 FUN TYPE,GOTHIC,ALPHA,EMBOSS DIE,ZERO/OH
c)
33070181 FUN TYPE,GOTHIC,NUMBER,EMBOSS DIE
d)
33070183 FUN TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS DIE
e)
33070516 FUN TYPE, FRONT INDENT SANS SERIF, 12PT
f)
33070524 FUN TYPE, INDENT, HELVETICA 8PT
g)
33070546 FUN TYPE, FRONT INDENT SANS SERIF, 14PT
h)
33070581 FUN TYPE, TURKISH EMBOSS DIE
i)
33070075 FUN ANVIL, REAR INDENT.
5)
Use the inspection mirror and a flashlight to inspect the characters on the
bottom
embosser wheel to
identify any broken or bent
cones
(see
and
). Bottom-side replacement font
sets include:
a)
33070078 FUN TYPE,FARRINGTON F7B,EMBOSS PUNCH
b)
33070080 FUN TYPE,GOTHIC,ALPHA,EMBOSS PUNCH, ZERO/OH
c)
33070081 FUN TYPE,REAR,INDENT,MC,ZERO
d)
33070182 FUN TYPE,GOTHIC,NUMBER,EMBOSS PUNCH
e)
33070184 FUN TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS PUNCH
f)
33070582 FUN TYPE, TURKISH EMBOSS PUNCH
g)
33070608 FUN TYPE FRONT INDENT BANK ID NUMBER
h)
33070074 FUN ANVIL,FRONT INDENT
