3 - Preventive Maintenance Procedure (EC3000)
ExpressCard 3000| Instant Issuance Card Personalization System | Preventive Maintenance Procedure
Page 21 of 24 (
D998200294-10
)
Figure 3-2 - Using Inspection Mirror to Check Tine / Hammer Alignment (TOP VIEW FROM FRONT)
Figure 3-3 - Bad Embosser Wheel Alignment (Figure 3-2 MAGNIFIED)
6)
If any cones are broken or bent, replace the characters in the same location if possible. If replacement
is not feasible, cut off the top and bottom tines using diagonal side cutters, remove the top and bottom
characters from the tines, install them to another pair of tines, and re-map the character to the new
position after preventive maintenance is complete and the device is powered on (see
D99875607
ExpressCard 2000 / ExpressCard 3000 Hardware Service Manual
).
7)
Check the embosser wheel alignment by standing in front of the device and looking straight down at
the embosser. Use an inspection mirror as shown in
so you can see the cone on the
bottom of the current character and the hole in the embosser hammer.
hole that are not properly aligned.
8)
Check embossed character heights using the steps in
D99875607 ExpressCard 2000 / ExpressCard
3000 Hardware Service Manual
, and adjust them if necessary
to account for normal wear. Pay
special attention to any characters you have replaced or re-mapped.
9)
Note the position of the top and bottom knuckles in case they move during the following steps.
10)
Add 2 drops of Teflon lubricant to the left and right sides of the shaft that holds the top embosser
knuckle, between the sides of the knuckle and the rocker arm.
