Magnum MLT 5150 Operating & Parts Manual Download Page 44

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ITEM NO.

PART NO.

QTY

DESCRIPTION

12969

Filter, air - metallic

61091

Screw, .312-18X1.000 ser flg hx G5

12990B

Bracket, air filter

60018

Screw, M10-1.25X20 ser flg hx G10.9

60316

Clamp, hose - SAE 32

60095

Nut, .312-18 ser flg G5 case hard

22320

Hose, air filter

12421B

Weldment, exhaust flange

25455

Clamp, muffler - 1.50

12608

Muffler

12606B

Bracket, muffler

12612B

Heat shield

12683B

Pipe, tail - 1.50 OD

11471B

Weldment, engine mount

12450

Compression mount, - silicone

19258

Fan, 15.75 in.

15370

Switch, water temp Isuzu

19232

Fitting, straight -.125FNPTX.125-28MBSP

16677

Switch, oil pressure

18064

Engine, Isuzu 4LEPVO5

15074

Cable, battery - 4 AWG X 38 in. red

15073

Cable, battery - 4 AWG X 25 in blk .38 lug

13083

Strap, braided ground - 10 in.

15183

Filter, oil - Isuzu

15331

Fuel filter element

22893

Solenoid, fuel shutdown

22258

Belt, fan - 4LE1-PV05

16205

Pump, fuel - Isuzu

12973

Element, air filter - metal

23899

Dipstick, oil, Isuzu 4LE PV05

12634B

Bracket, muffler mounting

12635B

Bracket, muffler support

11040

Isuzu, plug, oil pan

11041

Isuzu, oil plug gasket

11952

Valve, drain - 20X1.5mm thread/barb

OPTIONAL FEATURES:

11952

Valve, drain - 20X1.5MM thread/barb

50051

.25 ft.

Hose, fuel - .375 ID 50 PSI SAE 30R7

60777

Clamp, hose - .312 fuel hose crimp style

12416

Oil pan, extended capacity, 18 qts.

12614B

Cover, port - ext. oil cap pan

12366B

Engine mount, ext oil capacity

12367B

Weldment, engine mount, ext oil capacity

11607

Filter, fuel - heated

11941B

Plate, fuel filter mount

12445

Hose, positive air shutdown

12352

Assy, air intake shutdown

12444

Hose, positive air shutdown

12433B

Bracket, air filter mount - pos air shutdown

12417

Gasket, oil pan, ext. capacity (not shown)

12441

Cable, battery - 4 AWG x 31” blk (not shown)

12442

Cable, battery - 2 AWGx58.5” blk (not shown)

22970

Cable, battery - red 50” (not shown)

Discount-Equipment.com

Summary of Contents for MLT 5150

Page 1: ...LIGHT TOWER MLT 5150 5200 OPERATING PARTS MANUAL www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 3: ...erform all electrical wiring and testing functions Any wiring should be in compliance with the United States National Electric Code NEC state and local codes and Occupational Safety and HealthAssociation OSHA guidelines Keep a copy of this manual with the unit at all times An engine operators manual was also supplied with the unit at the time of shipment from the factory The manual provides detail...

Page 4: ...LLOWER RADIATOR HOSE HEATER USEAND MAINTENANCE 18 TROUBLESHOOTING THE LIGHTS 18 19 MAST LIGHT CONNECTIONS 19 DAILYINSPECTION 20 TRAILER WHEEL BEARINGS 20 ENGINE MAINTENANCE 21 UNIT DECALS 22 25 MANUAL WINCH MASTASSEMBLY 26 27 ELECTRIC WINCH MASTASSEMBLY 28 29 AUXILIARY OUTLET PANELASSEMBLY 30 31 AUXILIARYOUTLET PANELOPTIONS 32 33 ENCLOSUREASSEMBLY 34 35 FRAME ASSEMBLY 36 37 COOLING SYSTEMASSEMBLY ...

Page 5: ...ons and familiarize yourself with the location and proper use of all instruments and controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate or set up the light tower The following points should be practiced at all times The area immediately surrounding the light tower should be dry clean and free of debris Position and o...

Page 6: ... corresponding terminal before performing any service on the engine or other components Shut the engine down if any of the following conditions exist during operation 1 Noticeable change in engine speed 2 Loss of electrical output 3 Equipment connected to the generator overheats 4 Sparking occurs 5 Engine misfires or there is excessive engine generator vibration 6 Operating on a combustible surfac...

Page 7: ...ter than the trailer s gross vehicle weight rating GVWR Check tires on trailer for tread wear inflation and condition Inspect the hitch and coupling for wear or damage DO NOT tow trailer using defective parts Make sure the trailer hitch and the coupling are compatible Make sure the coupling is securely fastened to the vehicle Connect safety chains in a crossing pattern under the tongue and attach ...

Page 8: ... clear of this area Forklift here only Belt entanglement hazard Keep body parts clear of this area Safety alert symbol Used to alert you to potential personal injury hazards Stop engine before fueling SAFETY SYMBOL SUMMARY This equipment has been supplied with numerous safety and operating decals These decals provide important operating instructions and warn of dangers and hazards Replace any miss...

Page 9: ...0 1 76 134 25 2 20 Cylinders qty 4 4 Fuel Consumption 100 prime gph Lph 1 30 4 92 1 80 6 81 Battery Type Group Number 24 24 Battery Voltage Quantity per Unit 12V 1 12V 1 Battery Rating 440 CCA 720 CCA Generator Make Brand Marathon Electric Marathon Electric Model 333CSA3024 333CSA3028 Type Insulation Brushless F Brushless F Generator Set Engine Generator Output kW kVA 15 0 15 0 20 0 20 0 Output Vo...

Page 10: ...uirements Specifications are subject to change without notice MAGNUM MODEL MLT 5150 5200 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Coverage acres m2 5 7 20 234 28 328 Dimensions Length w mast stowed in m 170 4 32 Width in m 80 2 03 Width w outriggers extended in m 151 3 84 Height w mast stowed in m 70 1 78 Maximum height of tower ft m 30 9 14 Trailer Number of Axles...

Page 11: ...he locking pin on the outrigger jacks and rotate them 90º until the spring loaded pin snaps back into place 6 Pull the locking pin on the rear jack F and rotate it 90º until the spring loaded pin snaps back into place Turn the jack handle clockwise to start leveling the trailer Adjust all four jacks by turning their handles clockwise until they are firmly in contact with the ground and the trailer...

Page 12: ... stuck STOP IMMEDIATELY and contact an authorized service center 6 The mast can be rotated by loosening the locking knob at the bottom of the mast Q Turn the mast until the lights face in the desired direction and then tighten the knob M J O J K L N Q DETAIL I DETAIL P DETAIL K DETAIL N I 11 The trailer must be leveled with the outriggers extended before raising the tower The outriggers must remai...

Page 13: ...sections of the mast If for any reason the winch cable begins to develop slack or any of the tower sections get stuck STOP IMMEDIATELY and contact an authorized service center 6 The mast can be rotated by loosening the locking knob at the bottom of the mast W Turn the mast until the lights face in the desired direction and then tighten the knob W R T V S DETAIL W DETAIL V DETAIL T DETAIL R DETAIL ...

Page 14: ...r each light 4 ENGINE STARTING SWITCH Keyed switch operates glow plugs starts and stops engine 5 ENGINE GLOW PLUG INDICATOR Indicates operation of the engine glow plugs 6 ENGINE HOUR METER Keeps track of engine hours for service 7 CIRCUIT BREAKER INDICATOR LIGHT This light indicates that the main circuit breaker must be opened switched off before starting the engine 13 PRODUCTS LLC BERLIN WI USA 1...

Page 15: ...ng will cause damage to the starter 5 Note If oil pressure is not obtained within 30 seconds after the key is switched to the RUN position the low oil automatic shutdown will turn off the fuel supply stopping the engine Check the oil level and turn the key to the OFF position to reset the oil pressure timer before attempting to restart the engine 6 Once the engine is running allow it to reach norm...

Page 16: ...s equipped with six outlets for running accessories or tools from the generator Power is supplied to the outlets any time the engine is running and the main circuit breaker is switched ON I Each outlet has its own individual circuit breaker located inside the cabinet under a flip up cover The circuit breakers correspond with each outlet located below on the outlet panel Should the main breaker tri...

Page 17: ...g the safety pin on the mast lock and pulling the lock free Turn the handle of the lower mast winch until the mast spring begins to pivot the tower down Release the mast lock and continue to lower the tower until it rests in the cradle Note If the mast lock does not pull free operate lower winch slightly to relieve pressure on the mast lock 5 After the mast is completely down insert the cradle loc...

Page 18: ...ks Note Pull any excess wire strands from the terminal blocks When reconnecting the lights the next time the light tower is used strip 1 2 of the insulation from each wire and insert the bare wires into the correct terminal block until locked 7 Remove the lights by removing the wing nut that holds the light fixture bracket to the cross tube Insert the lights into the storage brackets inside the un...

Page 19: ... of 10A Connect to properly grounded 120VAC GFCI outlet only Unplug extension cord from power first then unplug heater cordset from extension cord before starting the engine TROUBLESHOOTING THE LIGHTS MAST LIGHTS OFF BUT BALLAST INDICATORS ON CONTROL PANELARE ON 1 Mast light is too hot Allow light to cool 10 15 minutes before restarting 2 Faulty bulb connection Check that the bulb is tight in the ...

Page 20: ... BUT THE LIGHT OUTPUT IS LOW 1 Fixture or lens dirty Clean reflective surface inside fixture and both inside and outside surface of glass lens 2 Bulb worn Replace bulb due to normal use 3 Check the mast coil cord mast junction box and mast light connections 4 Generator output incorrect Check the incoming voltage to the ballast Incoming voltage should be 120V 5V If voltage is incorrect engine speed...

Page 21: ...uts by hand B First pass tighten to 20 25 Ft Lbs 27 33 Nm C Second pass tighten to 50 60 Ft Lbs 67 81 Nm D Third pass tighten to 90 120 Ft Lbs 122 162 Nm After the first road use retorque the lug nuts in sequence TRAILER WHEEL BEARINGS The light tower is equipped with a grease zerk fitting to allow lubrication of the wheel bearings without the need to disassemble the axle hub To lubricate the axle...

Page 22: ...engine For detailed mainte nance procedures refer to the engine operators manual A copy of this manual was supplied with the unit when it was shipped from the factory For additional or replacement copies of the engine operators manual contact an authorized engine dealer in your area Drain the fuel filter daily in rainy or humid conditions Change the engine oil and filter after the first 50 hours o...

Page 23: ...IENNES AVANT UTILISATION CNO INSTALE LA UNIDAD EN FUERTE VIENTO O DURANTE TORMENTAS ELÉCTRICAS CCOMPRUEBE PARA SABER SI HAY OBSTRUCCIONES DE ARRIBA ANTES DE USAR DO NOT SET UP UNIT IN HIGH WIND OR DURING ELECTRICAL STORMS CHECK FOR OVERHEAD OBSTRUCTIONS BEFORE USING DANGER STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERN...

Page 24: ...Y OR DEATH DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL POWER LINES KONTAKT MIT OBERIRDISCHEN STROM FREILEITUNGEN KANN ZU SCHWEREN VERLETZUNGEN ODER TOD FÜHREN NIEMALS BELEUTUNGSTURM UNTER ELEKTRISCHEN LEITUNGEN AUFSTELLEN EL CONTACTO CON CABLES ELECTRICOS DE TENDIDO AEREO CONDUCIRA A GRAVES HERIDAS O MUERTE NUNCA UBIQUE LA TORRE DE LUZ DEBAJO DE CABLES ELECTRICOS DE TENDIDO AEREO TOUT CONTACT AVE...

Page 25: ...E LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO WARNING Inside Front Panel WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA DIESEL DIESEL DANGER GEFAHR PELIGRO DANGER DANGER GEFAHR PELIGRO DANGER ADVERTENCIA WARNUNG ADVERTISSEMENT WARNING WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA WARNUNG ADVERTISSEMENT ADVE...

Page 26: ...CHT 3 ANHÄNGER SICHER AM ZUGFAHRZEUG BEFESTIGEN 4 SICHERHEITSKETTEN KREUZWEISE ANBRINGEN 5 ABREISSKETTE AM FAHRZEUG ANBRINGEN 6 ANHÄNGERLEUCHTEN PRÜFEN N ENLEVEZ PAS GEFAHR PELIGRO DANGER DANGER DO NOT REMOVE ENTFERNEN SIE NICHT NO QUITE DANGER GEFAHR PELIGRO DANGER WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT STAND CLEAR OF FRONT AND REAR OF MACHINE WHEN MAST IS BEING TILTED UP OR DOWN AUFENTHALT I...

Page 27: ...26 MANUAL WINCH MAST ASSEMBLY 2 3 4 32 31 33 7 8 34 28 27 29 26 15 13 14 12 11 7 10 9 8 10 16 5 7 8 38 25 24 18 23 5 3 6 5 5 5 1 17 37 30 21 20 22 19 30 35 4 36 D i s c o u n t E q u i p m e n t c o m ...

Page 28: ... 10 32 hx 20 60252 2 Washer split lock 10 21 60397 2 Screw 10 32X1 000panhdphil 22 60237 2 Washer flat SAE 10 23 15829 1 Reflector red 24 16257B 1 Weldment mast 2 00 25 11934B 1 Weldment mast 3 00 26 14798 1 Cable 188 in x 16 ft w teardrop 27 60308 1 Nut nylock 750 10 nylock SS 28 14234 2 Pin clevis 500 x 2 00 29 12876B 1 Weldment mast tube EW 30 60744 2 Washer 750 flat 1 250 060 delrin 31 15292 1...

Page 29: ...ST ASSEMBLY 2 9 19 37 45 39 7 14 34 30 29 31 42 15 13 14 12 11 40 10 18 8 10 16 33 7 9 25 28 32 26 24 13 3 6 5 20 1 41 16 38 22 21 23 27 46 35 4 36 17 3 6 5 4 10 10 13 14 18 38 43 44 D i s c o u n t E q u i p m e n t c o m ...

Page 30: ... Thimble cable 188 23 14151 1 Cable 188 X 11 w ball swedge 24 15013 4 Shim 2 x 2 x 344 GSM 25 12095B 1 Bracket junction box 26 12751B 1 Weldment mast crossbar 27 14231 2 Nut 10 32 hx 28 60252 2 Washer split lock 10 29 60397 2 Screw 10 32X1 000panhdphil 30 60237 2 Washer flat SAE 10 31 15829 1 Reflector red 32 16257B 1 Weldment mast 2 00 33 11934B 1 Weldment mast 3 00 34 14798 1 Cable 188 in x 16 f...

Page 31: ...AUXILIARY OUTLET PANEL ASSEMBLY 1 2 8 9 5 4 3 6 7 10 11 13 12 14 15 17 16 18 30 D i s c o u n t E q u i p m e n t c o m ...

Page 32: ...120 240V 50A twist lock 9 12246B 1 Weldment outlet panel 10 15215 2 Bumper rubber 11 11485B 1 Angle mountingsupport 12 65492 2 Breaker 50A 250V 2 pole aux contact 13 65851 2 Breaker 30A 250V 2pole JA screwterm w aux 14 65849 2 Breaker 20A 120V 1 pole push button airpax 15 15849 1 Cover receptacle weatherproof 16 65467 2 Cover receptacle 50A twist lock 17 65460 2 Cover 20 30A 240V twist lock 18 189...

Page 33: ...9 Receptacle Panel 2x5 20R 3xL6 30R 1x50A PART NUMBER 12402 Receptacle Panel 2x5 20R 3xL6 20R 1x50A PART NUMBER 12400 Receptacle Panel 2x5 20R 3xL14 30R 1x50A PART NUMBER 12401 Receptacle Panel 2x5 20R 4xL14 30R D i s c o u n t E q u i p m e n t c o m ...

Page 34: ... 240V 30A twist lock 3 18089 Receptacle 125 250V 50A twist lock 4 65488 Receptacle 240V 30A twist lock 5 65849 2 Breaker 20A 120V 1 pole push button 6 65851 2 Breaker 30A 250V 2 pole JA screw term w aux 7 65492 Breaker 50A 250V 2 pole aux contact 8 65489 1 Receptacle 120V 30A TT 30R RV 9 65520 1 Cover receptacle weatherproof50A3 wire D i s c o u n t E q u i p m e n t c o m ...

Page 35: ...ENCLOSURE ASSEMBLY 7 6 8 5 9 18 2 3 12 13 11 1 14 17 4 10 20 22 23 21 19 28 27 26 25 24 18 28 13 16 15 27 8 29 30 31 32 33 34 D i s c o u n t E q u i p m e n t c o m ...

Page 36: ...118W 1 Panel rear 16 11505W 1 Panel side LH MLT 5200 17 65406 2 Light clearance marker red 18 11381 2 Fender plastic 19 10224 1 Bracket license plate 20 65407 2 Light clearance marker amber 21 10225 1 Light license bracket 22 12126W 1 Panel front MLT5000 23 11507W 1 Panel side RH MLT 5200 24 12344Z 1 Weldment cradle common mast 25 14459B 1 Bracket door adjusting 26 11543B 2 Spacer control box 27 1...

Page 37: ...10 5 12 14 23 19 25 24 26 21 13 36 12 34 35 60 33 37 13 46 13 36 47 48 49 50 18 51 52 53 54 55 56 31 32 30 27 28 29 22 20 15 15 39 41 40 38 9 2 3 1 4 61 43 42 44 45 7 8 9 11 12 13 57 58 36 59 D i s c o u n t E q u i p m e n t c o m ...

Page 38: ... 20 incl w axle 33 14145 1 Tray battery 34 14682 1 Bracket battery hold down 35 60820 2 Bolt J 250 20 X 9 00 36 11978 1 Jack 2000 side wind 37 12113B 1 Weldment chassis MLT 5000 38 14275 1 Spring compression 39 14663Z 1 Bar latch 40 15165 1 Pin roll 250 x 1 250 41 14403 1 Pin cotterless 312 x 1 00 42 12361B 1 Weldment fuel tank strap 43 12259 1 Tube fuel pick up 24 in 44 12162 1 Tank fuel 56 gallo...

Page 39: ...LOWER RADIATOR HOSE COOLING SYSTEM ASSEMBLY 1 3 4 2 1 1 5 1 6 1 7 12 13 14 15 17 8 16 14 9 11 18 10 16 1 21 38 20 19 D i s c o u n t E q u i p m e n t c o m ...

Page 40: ...d 10 26305 1 Radiator aluminum 11 20287 1 Jug overflow 2 qt 5 gal 12 14216 1 Clamp hose SAE 004 21 62 mini 13 19220 1 Hose overflow 14 60518 2 Screw 250 20X1 500 hx hd G5 fully thd 15 19714 1 Cap overflowbottle 16 60144 2 Nut 250 20 nylock G5 17 19726 1 Clamp overflowbottle 18 22419B 1 Bracket support overflow jug 5 gal 19 60067 2 Washer 10 flat 435 060 SS 20 60696 1 Washer 250 flat 625 050 SS USS...

Page 41: ...40 ENGINE ASSEMBLY MLT5150 Mitsubishi 10 14 9 11 8 7 16 20 32 15 18 19 10 12 13 4 4 15 16 21 38 1 2 5 6 5 24 27 29 28 33 25 30 31 26 34 22 23 3 35 36 37 17 D i s c o u n t E q u i p m e n t c o m ...

Page 42: ... coolant temperature 19 16677 1 Switch oil pressure 20 11697 1 Engine Mitsubishi S4L2 21 22438 1 Strap braided ground 16 in 22 12535 1 Cable battery 25 4GA blk w boot 1 2 lug 23 15074 1 Cable battery 38 4GA red 7 16 lug 24 12586 1 Mitsubishi gauge oil level 25 12746 1 Mitsubishi V belt alternator 26 12648 1 Mitsubishi fan pusher 27 12582 1 Mitsubishi cap oil filler 28 12753 1 Mitsubishi alternator...

Page 43: ...EMBLY MLT 5200 Isuzu 1 9 4 2 13 8 5 10 3 7 16 20 17 6 18 19 9 5 11 12 42 43 1 47 44 45 46 22 23 15 15 38 41 40 29 26 28 24 25 27 14 4 4 14 30 31 32 42 39 21 33 34 37 36 35 D i s c o u n t E q u i p m e n t c o m ...

Page 44: ...hutdown 27 22258 1 Belt fan 4LE1 PV05 28 16205 1 Pump fuel Isuzu 29 12973 1 Element air filter metal 30 23899 1 Dipstick oil Isuzu 4LE PV05 31 12634B 1 Bracket muffler mounting 32 12635B 1 Bracket mufflersupport 33 11040 1 Isuzu plug oil pan 34 11041 1 Isuzu oil plug gasket 11952 1 Valve drain 20X1 5mmthread barb OPTIONALFEATURES 35 11952 1 Valve drain 20X1 5MMthread barb 36 50051 25 ft Hose fuel ...

Page 45: ...CONTROL BOX AND PANEL ASSEMBLY 10 14 11 12 13 19 16 15 15 21 23 18 17 20 22 1 4 2 8 9 3 7 5 6 24 25 44 D i s c o u n t E q u i p m e n t c o m ...

Page 46: ...it ground bar 14 14219 3 Strain relief 3 4 Romex 15 14202 5 Strain relief 3 8 Romex 16 14257B 1 Box control 15309 1 Key Mitsubishi Isuzu not shown OPTIONALFEATURES 17 12429B 1 Bracket battery charger 18 65326 1 Charger battery 2 AMP 3 Stage 19 11947 1 Light interior with switch 20 11949B 1 Bracket control box light mount 21 65498 1 Switch disconnect 22 11929B 1 Bracket battery lock out switch 23 6...

Page 47: ...46 1 2 4 3 5 6 7 8 9 10 11 12 13 14 14 14 16 16 17 18 19 20 15 21 22 23 LIGHT ASSEMBLY D i s c o u n t E q u i p m e n t c o m ...

Page 48: ...n end Magnum light 13 12993Z 1 Weldment wing nut Magnum light 14 60369 3 Washer ext star lock M12 15 12991Z 1 Bracket trunnion Magnum light 16 12992Z 2 Weldment wing bolt Magnum light 17 15861 1 Nut 500 NPT lock 18 11456 1 Gasket lens 19 15697 1 Washer rubber sealing 500NPT 20 15864 1 Strain relief 50NPT watertight 21 14166 1 Cord 3 ft w quick disconnect plug 22 11457 1 Cable light hard wire 23 11...

Page 49: ...rmer metalhalide 10227 1 Assembly transformer cap set 4 14158 1 Block terminal 5 11078 1 Box ballast 6 14202 1 Strain relief 375 Romex w nut 11144 1 Assembly ballast box complete Items 1 6 7 16214 1 Assembly ballast cable 4 1 5 3 2 6 7 WARNING DO NOT mix metal halide and high pressure sodium ballast parts D i s c o u n t E q u i p m e n t c o m ...

Page 50: ...1 Assembly transformer cap set 5 14158 1 Block terminal 6 11078 1 Box ballast 7 14202 1 Strain relief 375 Romex w nut 11326 1 Assembly ballast box complete Items 1 7 8 16214 1 Assembly ballast cable HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLY 4 3 6 2 5 1 7 8 WARNING DO NOT mix high pressure sodium and metal halide ballast parts D i s c o u n t E q u i p m e n t c o m ...

Page 51: ...ct female 7 15404 4 Cap receptaclew chain 8 12095B 1 Bracket junction box 9 16143 1 Clamp tubing 500 10 12094 1 Box junction 11 14656 1 Strain relief 750NPT water tight 12 12713 1 Fitting adapter 1 2 14 male to 1 2 14 female 13 60424 4 Screw 6 32X 750 pan phil G2 ZC self threading 11957 Assembly mast junction box MAST JUNCTION BOX ASSEMBLY QUICK DISCONNECT LIGHTS 6 5 9 8 10 6 7 7 11 1 6 12 4 3 2 1...

Page 52: ...4 66102 2 Connector 5 pos Wago 5 60755 4 Fitting 750MNPT x 500FNPT nylon 6 15403 6 Connector quick disconnect female 7 15404 6 Cap receptaclew chain 8 12095B 1 Bracket junction box 9 16143 1 Clamp tubing 500 10 12094 1 Box junction 11 14656 1 Strain relief 750NPT water tight 12 60424 4 Screw 6 32X 750 pan phil G2 ZC self threading 11957 Assembly mast junction box 6 5 6 5 6 6 D i s c o u n t E q u ...

Page 53: ...O PART NO QTY DESCRIPTION 1 12736 1 Cover generatorbox 2 18556 1 Regulator voltage SE 350 3 11327 1 Generator 15 kW 60 Hz regulated 4 11597B 1 Bracket gen mount 5 11524 2 Compression mount 4 38x4 00x1 50 52 D i s c o u n t E q u i p m e n t c o m ...

Page 54: ...ltage SE 350 3 60495 8 Screw M10 1 25X16 hx hd G8 8 4 60026 8 Washer split lock M10 5 11000 1 Plate drive SAE 7 5 Isuzu 3LB1 6 11515B 2 Spacer 2 00 dia x 1 00 7 12469 2 Compressionmount 4 38X2 00X1 50 8 11481 1 Generator 334CSA3028 20kWpancake 9 11597B 1 Bracket gen mount 4 3 5 9 53 D i s c o u n t E q u i p m e n t c o m ...

Page 55: ...NCTION BOX WIRING DIAGRAM 54 2 1 4 3 6 5 RED GN BK OR BK BLU BLK ORG WHT GRN WT BK RD BK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK 2 1 4 3 D i s c o u n t E q u i p m e n t c o m ...

Page 56: ...CONNECTIONS TO TERMINAL BLOCK 1 CONTINUED ON FOLLOWING PAGES AC WIRING DIAGRAM Receptaclepanelpartnumber12398shown 2x5 20R 2xL6 30R 2x50A 55 D i s c o u n t E q u i p m e n t c o m ...

Page 57: ...MAST POWER CORD CONNECTIONS TO TERMINAL BLOCK 1 CONTINUED FROM PAGE 55 AC WIRING DIAGRAM 4 LIGHT 56 D i s c o u n t E q u i p m e n t c o m ...

Page 58: ...EN BLACK WHITE WHITE BLACK BLACK BLUE RED ORANGE ORANGE BLACK RED BLACK MAST POWER CORD AC WIRING DIAGRAM 6 LIGHT CONNECTIONS TO TERMINAL BLOCK 1 CONTINUED FROM PAGE 55 57 D i s c o u n t E q u i p m e n t c o m ...

Page 59: ... 12399 Receptacle Panel 2x5 20R 3xL6 30R 1x50A TO GROUND TO NEUTRAL TO MAIN BREAKER PART NUMBER 12402 Receptacle Panel 2x5 20R 3xL6 20R 1x50A TO GROUND TO NEUTRAL TO MAIN BREAKER PART NUMBER 12400 Receptacle Panel 2x5 20R 3xL14 30R 1x50A D i s c o u n t E q u i p m e n t c o m ...

Page 60: ...0R 4xL14 30R 240 VOLT 50 AMP TWIST LOCK RECEPTACLE 240 VOLT 50 AMP TWIST LOCK RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 120 VOLT 30 AMP RV RECEPTACLE CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP TO GROUND TO NEUTRAL TO MAIN BREAKER AC WIRING PANEL OPTIONS D i s c o u n t E q u i p m e n t c o m ...

Page 61: ... OVERHEAT WARNING SWITCH NORMAL OPEN TYPE PUR RED PUR TIME DELAY RELALY 10 AMP CIRCUIT BREAKER PNK FUEL PUMP RED BLK RED BLK OIL PRESSURE WARNING SWITCH NORMAL CLOSED TYPE HOUR BLK FUSE SWITCH DOME LIGHT STARTER SWITCH STARTER N O N C COM 3 7 RED BATTERY DISCONNECT SWITCH O P T I O N A L O P T I O N A L BLK PUR WHT RED HEATED FUEL FILTER RED BLK BLK NC E STOP Viewed from wire end of plug O P T I O...

Page 62: ...ERY 12V OVERHEAT WARNING SWITCH NORMAL OPEN TYPE PUR RED PUR TIME DELAY RELALY 10 AMP CIRCUIT BREAKER PNK FUEL PUMP RED BLK RED BLK OIL PRESSURE WARNING SWITCH NORMAL CLOSED TYPE HOUR BLK FUSE SWITCH DOME LIGHT STARTER SWITCH STARTER N O N C COM 3 7 RED BATTERY DISCONNECT SWITCH O P T I O N A L O P T I O N A L NC EMERGENCY STOP BLK PUR WHT RED HEATED FUEL FILTER RED BLK BLK O P T I O N A L 61 D i ...

Page 63: ... BRN RED BRN WHT BRN WHT RED RED 2 RED 1 BLK 2 1 RED BLK RED PROX AUX RELAY 30 87 87A 85 86 PROX SWITCH BLK BLU BLK COM N O N C VIO BLK BLU TILT WINCH EXTEND WINCH N C PROX SWITCH BLK BLU BLK 86 BLK 85 BLU RELAY 87A N O COM 30 87 YEL PROX AUX UP DN UP DN RED RED BLK BLK RED BLK D i s c o u n t E q u i p m e n t c o m ...

Page 64: ...s 5000 3 10265 1 Harness right side trailer 65441 Adapter pig tail trailer light 4 pin to 12 pin 65465 Adapter trailer wiring flat 4 to rnd 7 blade 65464 Adapter trailer wiring flat 4 to rnd 7 pin 65463 Adapter trailer wiring flat 4 to rnd 6 pin 65548 Adapter 4 pin flat to 4 pin flat X 12 00 1 3 2 D i s c o u n t E q u i p m e n t c o m ...

Page 65: ...REV P PART NO 11632 09 16 08 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

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Magnum MLT 5150, Operating & Parts Manual

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