35
ENGINE MAINTENANCE
Note: During the first 50 hours of operation, avoid long periods of no load or sustained maximum load operation. If
the light tower is to run for longer than five minutes without a load, shut the engine down.
The engine is supplied with engine break-in oil from the factory. Extra care during the first 50 hours of engine
operation will result in better performance and longer engine life. DO NOT exceed 50 hours of operation with the
break-in oil. Operate the engine at lighter loads (50-75% of maximum) as much as possible. If the engine has
spent significant time at idle, constant speeds and/or light load or if makeup oil is required, a longer break in period
may be needed. Consult the engine OPERATION AND MAINTENANCE MANUAL for a full description of necessary
procedures on the addition of break-in oil and extension of the break-in period.
The periodic maintenance schedule below lists basic maintenance intervals for the engine. For detailed mainte-
nance procedures refer to the engine operators manual
.
A copy of this manual was supplied with the unit when it
was shipped from the factory. For additional or replacement copies of the engine operators manual, contact an
authorized engine dealer in your area.
Check
Daily
Every
50
Hours
Every
250
Hours
Every
500
Hours
Every
1000
Hours
Every
2 Years
Check Tire Pressures
■
Check Engine Oil Level
■
Check Engine Coolant Level
■
Check Fuel Level
■
Check Alternator Belt
■
Drain Fuel Filter*
■
Check Radiator Hoses
■
Change Engine Oil & Filter**
■
■
Check All Electrical Connections
■
Check For Fuel Leaks
■
Replace Fuel Filter Element***
■
Inspect and Clean Radiator Fins
■
Lubricate Leveling Jacks
■
Clean Air Filter Element, replace if
necessary
■
Replace Alternator Belt
■
Inspect Engine Starting Battery
■
Check Valve Clearance
■
Drain and Clean Fuel Tank
■
Change Engine Coolant
■
Replace Radiator Hoses
■
* Drain daily in humid or rainy conditions.
** Change the engine oil and filter after the first 50 hours of operation, then every 250 hours.
OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE
The following points should be followed when operating a unit equipped with a lower radiator hose heater.
•
Ensure cooling system is full of proper mixture of water and engine coolant before each heater use.
•
Heater is designed for all-night operation; however, 2-5 hours of heating just prior to starting is usually sufficient
for proper engine starting.
•
When heater is in operation, unit must be parked in a level position to maintain the proper orientation of the
heater.
•
Use only an undamaged extension cord, outdoors rated, three-prong grounded 120VAC cord with a minimum
amperage rating of 10A. Connect to properly grounded 120VAC, GFCI outlet only.
•
Unplug extension cord from power first; then unplug heater cordset from extension cord before starting the
engine.
Improper use of the lower radiator hose heater could result in serious personal injury.
WARNING
