Magnum MLG 25 Page 33 Operations & Parts Manual Download | Manualshive

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ITEM NO.

PART NO.

QTY

DESCRIPTION

1

14130

2

Receptacle, 120V/20A GFCI

2

14137

-

Receptacle, 240V/30A twist lock

3

18089

-

Receptacle, 120/240V 50A twist lock

4

65488

-

Receptacle, 240V/30A twist lock

5

14156

2

Breaker, 20A, 120V, 1 pole push button

6

65387

-

Breaker, 30A, 250V, 2 pole aux contact

7

65492

-

Breaker, 50A, 250V, 2 pole aux contact

AUXILIARY OUTLET PANEL OPTIONS

33

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Summary of Contents for MLG 25

Page 1: ...25 www m p llc com DIESEL GENERATOR MLG 25 OPERATION PARTS MANUAL...

Page 2: ...S THE RIGHTTO CHANGEANY PORTION OF THIS INFORMATION WITH OUT NOTICE An engine operators manual was supplied with the machine at the time of its shipment from the factory The manual provides detailed o...

Page 3: ...ON DISPLAYS PAGE 20 CONTROLLER ALARM LIST WITH DESCRIPTIONS PAGES 21 22 TROUBLESHOOTING AUTO SHUTDOWN CONDITIONS PAGES 22 23 TOWING THE TRAILER PAGE 23 TRAILER WHEEL BEARINGS PAGE 23 ENGINEAND GENERAT...

Page 4: ...h could lead to serious personal injury or death to the operator or others around the equipment Warnings called out in this manual will be in a separate paragraph centered and surrounded by a black bo...

Page 5: ...ning Exposed live electrical terminals can cause a fatal electrical shock Check your electrical requirements before installing or starting the generator Use a ground fault circuit interrupter GFCI in...

Page 6: ...Traffic Safety Administration NHTSA in addition to notifying Magnum Products LLC If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a gro...

Page 7: ...NSL1505 Generator output 3O Standby Kw Kva 20 25 Generator output 1O Standby Kw Kva 16 16 Generator output 3O Prime Kw Kva 18 23 Generator output 1O Prime Kw Kva 15 15 Generator frequency 60 Hz Genera...

Page 8: ...door Engine generator controls and all circuit breakers 4 EMERGENCY STOP SWITCH For emergency shutdown stops engine and trips main circuit breaker 5 EQUIPMENT OUTLETS Circuit breaker protected outlets...

Page 9: ...d single phase power See the VOLTAGE SELECTOR SWITCH section for more information 5 REMOTE START TERMINAL BLOCK Allows for remote starting of the generator 6 LUG DOOR SAFETY SWITCHES These switches wi...

Page 10: ...ss to stop engine 3 CONTROL POWER SWITCH This main power switch turns the controller on and off 4 VOLTAGE ADJUSTMENT RHEOSTAT This knob allows the end user to fine adjust the output voltage from the g...

Page 11: ...UAL TO AUTO MODE ALARM SCREEN DISPLAY HOUR SCREEN DISPLAY POWER DETAIL SCREEN DISPLAY Note Automatically returns to flipping between the ENGINE GENERATOR DISPLAY SCREENS after 60 seconds PAGE SELECT P...

Page 12: ...of each phase Additional information can be viewed when the unit is MANUAL or AUTO modes Pressing PAGE SE LECT then UP or DOWN on the key pad will display Alarm Screen Hour Screen and Power Detail Sc...

Page 13: ...ound for proper operating safety The ground connection SHOULD BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE NEC AS WELL AS ANY STATE OR LOCAL GUIDELINES OR CODES WARNING It is HIGHLY RECOMMENDED th...

Page 14: ...king the handle in place you will prevent unauthorized personnel from changing the switch settings NOTE When the voltage selector switch is in position for 480 277V 3O voltage at the two GFCI duplex c...

Page 15: ...n the back of the generator box FINE VOLTAGE ADJUSTMENT The output voltage can be fine adjusted after the generator is running by using the fine voltage adjustment knob The switch is located directly...

Page 16: ...are closed the generator will crank and start when AUTO is selected on the controller Attach the switch leads to the two unused terminals on the generators remote start block For additional informatio...

Page 17: ...MAIN DISTRIBUTION PANEL UTILITY POWER EMERGENCY DISTRIBUTION PANEL GENERATOR POWER POWER FROM GENERATOR WARNING It is strongly recommended that ONLY a licensed electrician perform any wiring and any...

Page 18: ...lugs tight 6 Check the voltage selector switch and make sure that it is set to the desired voltage 7 Is the voltage selector switch locked 8 Is the generator sitting level 9 Check for any water inside...

Page 19: ...to a constant 1800 rpm On units with isochro nous engine governing the engine may hunt or change speeds until operating temperature is reached After a few minutes of operation the engine will be warme...

Page 20: ...ton The LCD display should high light AUT in the upper left corner Attach a jumper wire minimum 16 gauge equipped with two alligator clips across the two unused terminals on the remote start terminal...

Page 21: ...Under Alarm Warning level for Line 3 under voltage No generator output Voltage regulator safety switch Sd Vg1 Under Shut down Shutdown level for Line 1 under voltage No generator output Voltage regul...

Page 22: ...nt hoses engine block and water pump for visible leaks 6 Check the tension of the serpentine drive belt for the water pump 7 Check the coolant temperature sender on the engine block and the connecting...

Page 23: ...ck for proper inflation of the trailer tires 5 Check the wheel lugs Tighten or replace any that are loose or missing If a tire has been removed for axle service or replaced tighten the lugs in the ord...

Page 24: ...tch make sure the remote switch is also off and tagged Never wash the unit with a high pressure hose or with any kind of power washer Never wash the engine block or fuel tank with a power washer or st...

Page 25: ...in the crosshatch pattern between the FULL andADD markings Add oil to the engine only if the level is below the ADD mark on the bottom of the crosshatch pattern DO NOT OVERFILL the crankcase Consult t...

Page 26: ...26 5 3 7 14 13 2 1 4 8 6 9 15 11 12 10 16 17 18 20 21 19 36 FRAME ASSEMBLY 22 25 31 32 30 33 35 34 24 23 26 27 28 29...

Page 27: ...tube 16 16741B 1 Weldment combo hitch 2 5 tongue 17 16835B 1 Weldment lunettering 3 00ID 2 5tongue 18 16999B 1 Weldment lunettering 2 50ID 2 5tongue 19 14146 2 Bolt J 250 20 x 10 battery 20 14682 1 Br...

Page 28: ...28 ENCLOSURE ASSEMBLY 4 3 5 6 1 9 8 11 14 7 16 15 10 13 12 24 22 21 19 20 18 17 9 10 5 6 3 25 26 23 21 2 27...

Page 29: ...y license plate light 11 12 13 11222 1 Bracket manualholder 14 11121 1 Holder manualblacktube 15 15123 2 Latch paddle 16 19714 1 Cap over flow jug 17 14410 1 Assembly overflowjug 18 22419B 1 Bracket s...

Page 30: ...30 AUXILIARY OUTLET PANEL ASSEMBLY 1 2 8 9 5 4 3 6 7 10 11 13 12 14 15 17 16 18...

Page 31: ...pole 7 14137 2 Receptacle 240V 30A twist lock 8 18089 2 Receptacle 120 240V 50A twist lock 9 12246B 1 Weldment outletpanel 10 15215 2 Rubberbumper 11 11485B 1 Angle mountingsupport 12 65492 2 Breaker...

Page 32: ...3 4 5 6 7 PART NUMBER 12399 Receptacle Panel 2x5 20R 3xL6 30R 1x50A PART NUMBER 12402 Receptacle Panel 2x5 20R 3xL6 20R 1x50A PART NUMBER 12400 Receptacle Panel 2x5 20R 3xL14 30R 1x50A PART NUMBER 124...

Page 33: ...eptacle 240V 30A twist lock 3 18089 Receptacle 120 240V 50A twist lock 4 65488 Receptacle 240V 30A twist lock 5 14156 2 Breaker 20A 120V 1 pole push button 6 65387 Breaker 30A 250V 2 pole aux contact...

Page 34: ...ENGINE COOLING ASSEMBLY 34 1 2 3 7 3 12 6 22 4 5 2 1 13 14 15 16 17 8 19 20 9 6 11 18 10 21 6...

Page 35: ...Weldment fanguard LFT 10 11596B 1 Strut radiatorsupport 11 60144 1 Nut 250 20nylockZP 12 22419B 1 Bracket support overflow jug 5 gal 13 19726 1 Clamp overflowbottle 14 60047 1 Nut M6 hx lock class 6...

Page 36: ...1 10 4 2 14 8 9 5 11 3 7 18 21 26 17 27 23 6 24 25 10 5 12 13 4 4 17 18 28 29 ENGINE ASSEMBLY 36 15 16 5 19 20 22 36 35 34 32 33 30 31 12...

Page 37: ...2 Weldment enginemount 18 11524 2 Compressionmount 4 38x4 00x1 50 19 12637 1 Hose air inlet 20 60821 1 Strap plastic 21 19258 1 Fan 15 75 in 22 22258 1 Belt fan 4LE1 PV05 23 19247 1 Sensor temperature...

Page 38: ...CONTROL PANEL ASSEMBLY FOR UNITS BUILT PRIOR TO MAY 2006 38 3 7 14 13 2 1 4 6 10 11 12 8 9 2 4 6 5 20 9 25 23 22 15 16 19 18 17 21 20 28 7 14 27 26 30 29 15 32 24 31 34...

Page 39: ...34 8 ZP 16 65429 1 Breaker 100A 250V 2 pole w aux cont 17 25078 1 Switch toggle auto off manual 18 18113 1 Potentiometer 2 5K 2 watt 19 25651 1 Board controller liquid cooled 20 60058 12 Washer split...

Page 40: ...CONTROL PANEL ASSEMBLY NEW STYLE FOR UNITS BUILT AFTER MAY 2006 40 3 7 2 1 4 6 10 8 9 2 4 6 5 15 24 21 15 20 7 17 22 23 19 18 13 16 12 14 11...

Page 41: ...2 Nut 10 32 speed u type 11 25077 1 Switch toggle SPST 20A VAC 12 18113 1 Potentiometer 2 5K 2 watt 13 60057 4 Nut M4 HX 14 60084 2 Washer flat M4 15 12632 2 Switch trigger safety N O N C 16 18496 1...

Page 42: ...1 9 2 10 3 11 4 12 5 6 7 8 7 7 11 8 8 17 18 13 14 15 16 8 12 19 20 21 22 23 20 19 25 26 24 27 28 29 30 12 7 32 31 32 8 42 CONTROL BOX ASSEMBLY FOR UNITS BUILT PRIOR TO MAY 2006 34 33 35 36 37 38...

Page 43: ...Screw 10 32X 750 pan hd phil ZP 21 60738 6 Nut 10 32 speed u type ZP 22 60044 6 Screw M5X0 8X12 pan hd phil ZP 23 10081 1 Hinge continuous 11in 24 18081 2 Relay ignition soleniod 12V 65 A 25 65163 1...

Page 44: ...44 CONTROL BOX ASSEMBLY NEW STYLE FOR UNITS BUILT AFTER MAY 2006 1 2 3 4 5 6 7 8 9 11 7 9 10 12 7 26 27 9 28 27 7 13 14 15 10 7 11 16 17 18 20 10 19 21 22 5 23 24 5 25...

Page 45: ...pan hd phil 15 65456 1 Switch phase 63A 3 pos Y y Z 16 60044 4 Screw M5X0 8X12 pan hd phil 17 65590 1 Block terminal 12 pos lug type 18 60045 3 Screw M4X35 pan hd phil 19 65481 1 Block terminal 6 pos...

Page 46: ...turn cam 5 11710W 1 Panel lug door 12631W 1 Panel lugdoor forunitsbuiltafterMay 06 6 15215 1 Bumper rubber 7 60091 2 Screw M4X12 pan hd phil ZP 8 18893 1 Handle lugdoor 9 18112 1 Key lockout switch 90...

Page 47: ...ION 1 60177 6 Screw M10X1 25X30 hx hd 2 60206 14 Washer split lock 375 ZP 3 11000 1 Plate drive SAE 7 5 4 11515B 2 Spacer 2 00 dia x 1 00 5 11524 2 Compressionmount engine 6 22899 1 Generator 282NSL15...

Page 48: ...48 ALT EXIT ALT EXIT FUEL FUEL PUMP PUMP MLG 25 DC WIRING DC WIRING SCHEMATIC FOR UNITS BUILT PRIOR TO MAY 2006...

Page 49: ...ATER IN COMMON COMMON AI1 AI1 AI2 AI2 AI3 AI3 COM COM NEUTRAL NEUTRAL COM COM 4 L1 L1 L2 L2 L3 L3 CT NEUTRAL CT NEUTRAL L3 L3 L2 L2 L1 L1 2 PIN PLUG POWER 2 PIN PLUG POWER POWER DC POWER DC POWER DC P...

Page 50: ...OCK 1 L0 9 7 WHT GROUND GROUND TO TO FRAME FRAME T4 T5 T5 T9 BLOCK BLOCK 2 3 4 BLOCK BLOCK BLOCK BLOCK 8 12 12 2 6 9 7 4 5 1 3 11 11 10 10 1 3 4 BLOCK 50 AC WIRING SCHEMATIC FOR UNITS BUILT PRIOR TO M...

Page 51: ...T6 T6 T8 T8 T10 T10 T11 T11 T7 T7 T1 T1 T12 T12 T2 T2 T3 T3 120V 120V BRKER BRKER 120V 120V RECPT RECPT GFCI GFCI 6GA 6GA L3 L3 L2 L2 L1 L1 L0 L0 6GA 6GA 6GA 6GA 12VDC 12VDC GRN YEL 14GA GRN YEL 14GA...

Page 52: ...IFORNIA PROPOSITION 65 WARNING DIESEL ENGINE EXHAUSTAND SOME OF ITS CONSTITUENTSARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM REV D PART NO 12346 7 17...

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