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2015 Sensata Technologies

2.0 Installation

 

2.2 

Locating and Mounting the Inverter

WARNINGS:

• Do not mount the inverter near any flammable or combustible 

fluid or components.

• Provide adequate clearance/ventilation to the inverter. Do not 

cover or obstruct any air vent openings and/or install in a zero-

clearance compartment. 

The inverter should only be installed and mounted in a location that meets 

the following requirements:

Clean and dry

 – The inverter should not be installed in an area that allows 

dust, fumes, insects, or rodents to enter or block the inverter’s ventilation 

openings. This area also must be free from any risk of condensation, water, 

or any other liquid that can enter or fall on the inverter.

 

Inverter failure under 

these conditions is not covered under warranty.

Cool 

– The inverter should be protected from direct exposure to the sun or 

to any equipment that produces extreme heat. The ambient temperature 

should be between 32° F (0° C) and 104° F (40° C); note that the inverter’s 

output speci

fi

 cations are rated at 77° F (25° C), so the cooler the better.

Ventilated

 – In order for the inverter to provide full output power and 

avoid over-temperature fault conditions, do not cover or block the inverter’s 

ventilation openings, or install this inverter in an area with limited airflow. 

Allow a minimum airspace clearance of 3” (7.6 cm) around the unit to provide 

optimum ventilation.

Safe

 – Keep any flammable/combustible material (e.g., paper, cloth, plastic, 

etc.,) that may be ignited by heat, sparks, or flames at a minimum distance 

of 2 feet (60 cm) away from the inverter. Do not install in any area that 

contains extremely flammable liquids like gasoline or propane, or in locations 

that require ignition-protected devices.

Close to the battery bank

 – As with any inverter, it should be located as 

close to the batteries as possible. Long DC wires tend to lose efficiency and 

reduce the overall performance of an inverter. However, the unit should not 

be installed in the same compartment as the batteries or mounted where it 

will be exposed to gases produced by the batteries. These gases are corrosive 

and will damage the inverter; also, if these gases are not ventilated and if 

allowed to collect, they could ignite and cause an explosion.

Accessible

 – Do not block access to the front or back of the inverter. Allow 

room to view any indictors or digital display and to access the AC and DC 

wiring connections—they will need to be checked and tightened periodically.

Orientating the inverter

 - When mounted indoors, the CSW Series inverter 

can be mounted on/underneath a horizontal surface (shelf or table) or on 

a vertical surface (wall or bulkhead) with the DC terminals facing left or 

right. Additionally, the CSW1012 and CSW2012 can be mounted with the DC 

terminals facing up (CSW412 cannot be mounted with terminal’s facing up 

or down)—do not mount with the DC terminals facing downward (see Figure 

2-3). When mounted in an RV, mount flat on a horizontal surface only. 
After determining your mounting position, use the base of the inverter’s chassis 

as a template to mark your mounting screw locations (or, refer to the dimensions 

in Figures 2-4 thru 2-6). Remove the inverter and drill pilot holes into the 

mounting surface. Secure the inverter to the surface using the appropriate 

corrosion-resistant hardware. If this unit is used in a mobile application, you 

may want to place flexible washers or bushings between the mounting surface 

and the inverter’s mounting flanges to reduce vibration.

Summary of Contents for CSW412

Page 1: ...Owner s Manual CSW Series Pure Sine Wave Inverter...

Page 2: ...s Restrictions on Use The CSW Series inverter may only be used in life support devices or systems with the express written approval of Sensata Technologies Failure of the CSW Series inverter can reaso...

Page 3: ...the inverter Always disconnect the batteries or energy source prior to installing or performing maintenance on the inverter Live power may be present at more than one point since an inverter utilizes...

Page 4: ...2 3 2 Torque Requirements 11 2 4 DC Wiring 12 2 4 1 DC Wire Sizing 13 2 4 2 DC Overcurrent Protection 14 2 4 3 DC Grounding 14 2 4 4 DC Cable Connections 14 2 4 5 Wiring the Battery Bank 15 2 4 6 Appl...

Page 5: ...Mounting Positions 9 Figure 2 4 CSW412 Dimensions 9 Figure 2 5 CSW1012 Dimensions 10 Figure 2 6 CSW2012 Dimensions 10 Figure 2 7 DC Cable to Battery Terminals 17 Figure 2 8 DC Cable to Inverter s DC...

Page 6: ...nit with a model specific prefix Note Enter your inverter s serial number in the table at the bottom of page i It is to easier to record this information now instead of trying to gather it after the u...

Page 7: ...shelf wall 10 DC Negative Terminal black the inverter s connection to the negative terminal on the 12 VDC battery bank 11 DC Positive Terminal red the inverter s connection to the positive terminal o...

Page 8: ...USB Port allows USB enabled devices to be powered and charged 4 ON OFF Power Switch a 2 position switch that turns the inverter on and off 5 Serial Number the unique identification number assigned to...

Page 9: ...ry compliance information 12 DC Positive Terminal red the inverter s connection to the positive terminal on the 12 VDC battery bank 1 3 Regulatory Compliance The CSW Series inverters are intended to b...

Page 10: ...should not be the determining factor as to whether the installation is compliant that is the responsibility of the electrician and the onsite inspector 2 1 1 Installation Guidelines Before connecting...

Page 11: ...S15 Transfer Switch CSW Series Inverter AC Loads 15A max DVD Tools TV AC Sub Panel AC Outlet DC Disconnect Fuse Battery Bank DC Ground Vehicle chassis DC ground bus or engine negative bus AC Main Pane...

Page 12: ...e pass thru mode the conductor from the transfer switch to the dedicated load will be protected as long as the branch rated circuit breaker at the AC source does not exceed the ampacity of the conduc...

Page 13: ...like gasoline or propane or in locations that require ignition protected devices Close to the battery bank As with any inverter it should be located as close to the batteries as possible Long DC wires...

Page 14: ...allation Mount flat on a horizontal surface only For Indoor Use Flat on a horizontal surface right side up or upside down DC terminals to the right left or the top Note The CSW inverter cannot be moun...

Page 15: ...on Figure 2 5 CSW1012 Dimensions Figure 2 6 CSW2012 Dimensions Top 10 3 26 2 cm 6 3 16 1 cm 6 9 17 5 cm 12 6 32 1 cm Front AC Side Back DC Side 3 4 8 4 cm Top 13 4 34 cm 8 5 21 6 cm 9 1 23 cm 16 5 41...

Page 16: ...ng must cross AC or vice versa try to make the wires at the crossing point perpendicular 90 degrees to one another DC overcurrent protection must be provided as part of the installation Use only coppe...

Page 17: ...e chance of radio frequency interference Be aware that over tightening or misthreading the nuts on the DC terminals can cause the bolts to strip and snap break off Make sure cables have a smooth bend...

Page 18: ...ppropriate overcurrent protection may be used if the inverter will only be connected to a dedicated load as shown in Figure 2 2 and the inverter and dedicated load have been thoroughly tested and sold...

Page 19: ...he metallic chassis of the various enclosures together to have them at the same voltage potential to reduce the possibility for electric shock For most installations the inverter chassis and the negat...

Page 20: ...able Also allow at least 1 2 5 cm of space between the batteries to provide good air flow DO NOT mount the batteries directly under the inverter CAUTION Install batteries in a well ventilated area Bat...

Page 21: ...bles to the inverter DC terminals a brief spark or arc may occur this is normal and due to the inverter s internal capacitors being charged 3 Route and connect an appropriately sized DC positive wire...

Page 22: ...al M6 1 0 hex nut CAUTION Ensure nothing is placed between the DC terminal and the ring lug CSW1012 Inverter lock washer 12 flat washer BATTERY DC cable with ring lug bolt flat washer nut lock washer...

Page 23: ...ctions to the inverter and batteries have been completed plug a small AC load e g 40W light bulb or small appliance into the GFCI s outlet and follow these steps to test the installation and the inver...

Page 24: ...to turn the unit off WARNING The Power ON OFF Switch is not a power disconnect switch and will not remove the DC power from the inverter Disconnect all power to the inverter before working on the unit...

Page 25: ...the unit has shut down Check the error code on the digital display When the status indicator lights amber or red use the digital display and the troubleshooting tables in Section 4 0 to resolve the is...

Page 26: ...he battery is fully charged If the cables are sized correctly the connections are good and the battery is charged you may need a larger battery bank see Loads turning on and off Loads turning off and...

Page 27: ...before restarting Check if the air flow is being blocked E05 Unit has sensed the input voltage is low and has initiated a warning alarm 11 2 VDC Recharge the battery to at least 11 8 VDC as the unit w...

Page 28: ...w Voltage Recovery 12 0 VDC 11 8 VDC High Voltage Shutdown3 15 75 VDC 15 5 VDC Output Power Warning NA Yes with warning code Output Power Shutdown Yes Yes with shutdown code Output Power Shutdown Yes...

Page 29: ...Sensata in Everett WA After the completion of service under this limited warranty Sensata will return the product prepaid to the original purchaser via a Sensata selected non expedited surface freight...

Page 30: ...PN 64 0063 Rev C Magnum Dimensions Products Manufactured by Sensata Technologies 2211 West Casino Rd Everett WA 98204 Phone 425 353 8833 Fax 425 353 8390 Web www Magnum Dimensions com...

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