Magnetrol Tuffy 039-6000-100 Installation And Operating Manual Download Page 3

3

Tuffy Liquid Level Control with Pneumatic Switch

1.0

Installation

This section provides detailed procedures for properly
installing the Tuffy Liquid Level Control.

Caution:

If equipment is used in a manner not specified by
manufacturer, protection provided by equipment
may be impaired.

1.1

Unpacking

Unpack the instrument carefully. Inspect all units for dam-
age. Report any concealed damage to the carrier within 24
hours. Check the contents of the packing slip and report
any discrepancies to Magnetrol. Check the nameplate model
number to be sure it agrees with the packing slip and pur-
chase order. Check and record the serial number for future
reference when ordering parts.

Model Number

Serial Number

1.2

Before You Begin

1.2.1 Site Preparation

1. Ensure that the length and inside diameter of the mounting

nozzle are sized correctly to allow for switch actuation at
design levels. Refer to Figure 1.

2. Ensure that the mounting nozzle or coupling is within 3°

of horizontal. If mounting the Tuffy in an external cage,
ensure that the cage is mounted within 3° of horizontal
and that the top/bottom piping is within 3° of vertical in all
directions.

3. Ensure that the area is free of metallic particles which might

be attracted to the magnet holder/counterbalance and inter-
fere with the function of the Tuffy.

1.2.2 Equipment and Tools

No special equipment or tools are required to install the
Tuffy Liquid Level Switch. The following items are recom-
mended:

• Wrenches, flange gaskets and flange bolting appropriate for

process connection(s).

• Pipe wrench

• Level

Figure 1

1/4" NPT
inlet (A)

1/4" NPT
outlet (C)

3.00" maximum
nozzle length

1/4" NPT
inlet (B)

Float must

clear inner

tank wall

Wrench flats

Serial number tag

Summary of Contents for Tuffy 039-6000-100

Page 1: ...Side Mounted Float Level Switch Tuffy Liquid Level Controls with Pneumatic Switch Installation and Operating Manual...

Page 2: ...any components WARNING Explosion hazard Do not connect or dis connect equipment unless power has been switched off or the area is known to be non hazardous Notice of Trademark Copyright and Limitation...

Page 3: ...Ensure that the length and inside diameter of the mounting nozzle are sized correctly to allow for switch actuation at design levels Refer to Figure 1 2 Ensure that the mounting nozzle or coupling is...

Page 4: ...ould be done in such a way as to minimize the action of dynamic forces on the float or displacer sensing element Good practice for reducing the likelihood of damage to the control is to equal ize pres...

Page 5: ...he field of the switch mechanism magnet As a result the magnets repel causing the pivot arm and valve plunger to move so that air is allowed to pass from air inlet A to air outlet C As liquid level ri...

Page 6: ...tory or your local representative 3 NEVER use in systems which have excess iron particles in the solution The magnet at the counterweight end of the float can attract the particles which could cause t...

Page 7: ...40 F to 300 F 40 C to 149 C Ambient Temperature Max 100 F 38 C with maximum process temperature Pneumatic Switch Supply Pressure Vacuum to 200 psig 13 8 bar maximum Maximum Leakage Rate 0 5 SCFH 0 015...

Page 8: ...e impaired Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number be obtained from the fac tory pr...

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