Magnetrol Tuffy 039-6000-100 Installation And Operating Manual Download Page 2

Tuffy Liquid Level Control with Pneumatic Switch

Read this Manual Before Installing

This manual provides information on the Tuffy Liquid
Level Control with Pneumatic Switch. It is important that
all instructions are read carefully and followed in sequence.
Detailed installation and wiring instructions are included in
this manual.

Conventions Used in this Manual

Certain conventions are used in this manual to convey
specific types of information. General technical material,
support data, and safety information are presented in
narrative form. The following styles are used for notes,
cautions, and warnings.

Notes

Notes contain information that augments or clarifies an
operating step. Notes do not normally contain actions.
They follow the procedural steps to which they refer.

Cautions

Cautions alert the technician to special conditions that
could injure personnel, damage equipment, or reduce
a component’s mechanical integrity. Cautions are also
used to alert the technician to unsafe practices or the
need for special protective equipment or specific
materials. In this manual, a caution box indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.

Warnings

Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an
imminently hazardous situation which, if not avoided,
could result in serious injury or death.

Safety Messages

Follow all standard industry procedures for servicing elec-
trical equipment when working with or around high
voltage. Always shut off the power supply before touching
any components.

WARNING!

Explosion hazard. Do not connect or dis-

connect equipment unless power has been switched off or
the area is known to be non-hazardous.

Notice of Trademark, Copyright, and Limitations

Tuffy is a registered trademark of Magnetrol International,
Incorporated. Tuffy Liquid Level Switch is a tradename of
Magnetrol International, Incorporated.

© 2010 Magnetrol International, Incorporated.
All rights reserved.

Magnetrol reserves the right to make changes to the
product described in this manual at any time without
notice. Magnetrol makes no warranty with respect to the
accuracy of the information in this manual.

Warranty

All Magnetrol mechanical level and flow controls are war-
ranted free of defects in materials or workmanship for five
full years from the date of original factory shipment.

If returned within the warranty period; and, upon factory
inspection of the control, the cause of the claim is
determined to be covered under the warranty; then,
Magnetrol will repair or replace the control at no cost to the
purchaser (or owner) other than transportation.

Magnetrol shall not be liable for misapplication, labor
claims, direct or consequential damage or expense arising
from the installation or use of equipment. There are no
other warranties expressed or implied, except special
written warranties covering some Magnetrol products.

Quality Assurance

The quality assurance system in place at Magnetrol guar-
antees the highest level of quality throughout the compa-
ny. Magnetrol is committed to providing full customer sat-
isfaction both in quality products and quality service.

Magnetrol’s quality assurance system is
registered to ISO 9001 affirming its
commitment to known international
quality

standards

providing

the

strongest assurance of product/service
quality available.

Summary of Contents for Tuffy 039-6000-100

Page 1: ...Side Mounted Float Level Switch Tuffy Liquid Level Controls with Pneumatic Switch Installation and Operating Manual...

Page 2: ...any components WARNING Explosion hazard Do not connect or dis connect equipment unless power has been switched off or the area is known to be non hazardous Notice of Trademark Copyright and Limitation...

Page 3: ...Ensure that the length and inside diameter of the mounting nozzle are sized correctly to allow for switch actuation at design levels Refer to Figure 1 2 Ensure that the mounting nozzle or coupling is...

Page 4: ...ould be done in such a way as to minimize the action of dynamic forces on the float or displacer sensing element Good practice for reducing the likelihood of damage to the control is to equal ize pres...

Page 5: ...he field of the switch mechanism magnet As a result the magnets repel causing the pivot arm and valve plunger to move so that air is allowed to pass from air inlet A to air outlet C As liquid level ri...

Page 6: ...tory or your local representative 3 NEVER use in systems which have excess iron particles in the solution The magnet at the counterweight end of the float can attract the particles which could cause t...

Page 7: ...40 F to 300 F 40 C to 149 C Ambient Temperature Max 100 F 38 C with maximum process temperature Pneumatic Switch Supply Pressure Vacuum to 200 psig 13 8 bar maximum Maximum Leakage Rate 0 5 SCFH 0 015...

Page 8: ...e impaired Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number be obtained from the fac tory pr...

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