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BULLETIN:  50-660.2
EFFECTIVE:  May 2006
SUPERSEDES:  March 2004

5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306
Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93
Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317

5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4028 • Fax 630-969-9489 • www.sticontrols.com

Copyright © 2006 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.

Magnetrol and Magnetrol logotype are registered trademarks of Magnetrol International.
STI and STI logotype are registered trademarks of Magnetrol International.

Performance specifications are effective with date of issue and are subject to change without notice.

Service Policy

Owners of Magnetrol controls may request the return of a
control or any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly.
Controls returned under our service policy must be
returned by Prepaid transportation. Magnetrol will repair
or replace the control at no cost to the purchaser (or
owner) other than transportation if:

1. Returned within the warranty period; and
2. The factory inspection finds the cause of the claim to

be covered under the warranty.

If the trouble is the result of conditions beyond our con-
trol; or, is NOT covered by the warranty, there will be
charges for labor and the parts required to rebuild or
replace the equipment.

In some cases it may be expedient to ship replacement
parts; or, in extreme cases a complete new control, to
replace the original equipment before it is returned. If this
is desired, notify the factory of both the model and serial
numbers of the control to be replaced. In such cases, credit
for the materials returned will be determined on the basis
of the applicability of our warranty.

No claims for misapplication, labor, direct or consequen-
tial damage will be allowed.

Return Material Procedure

So that we may efficiently process any materials that are
returned, it is essential that a “Return Material
Authorization” (RMA) number be obtained from the fac-
tory, prior to the material's return. This is available
through Magnetrol’s local representative or by contacting
the factory. Please supply the following information: 

1. Company Name
2. Description of Material
3. Serial Number
4. Reason for Return
5. Application

Any unit that was used in a process must be properly
cleaned in accordance with OSHA standards, before it is
returned to the factory.

A Material Safety Data Sheet (MSDS) must accompany
material that was used in any media.

All shipments returned to the factory must be by prepaid
transportation.

All replacements will be shipped F.O.B. factory.

NOTE:  See Electrostatic Discharge Handling Procedure
on page 5.

ASSURED QUALITY & SERVICE COST LESS

Summary of Contents for STI KOTRON 805

Page 1: ...RF Capacitance Level Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx KOTRON MODEL 805 SMART RF LEVEL TRANSMITTER Installation and Operating Manual...

Page 2: ...re sensitive to electrostatic dis charge To prevent equipment damage observe safety procedures when working with electrostatic sensitive components Low Voltage Directive For use in Category II install...

Page 3: ...the Transmitter LCD Version 11 2 6 1 Operating Parameters 11 2 6 2 LCD Transmitter Display and Keypad 12 2 6 3 Password Protection Default 0 12 2 6 4 LCD Menu Step By Step Procedure 12 2 7 Configurat...

Page 4: ...ls 11 8 open end wrench or adjustable wrench to fit the probe process connection size and type 11 4 open end wrench or adjustable wrench to fit adaptor on transmitter housing Flat blade screwdriver Di...

Page 5: ...numbers 1 2 1 Probe y Carefully place the probe into the vessel Align the probe process connection with the threaded or flanged mounting on the vessel z Tighten the probe using the flats of the probe...

Page 6: ...nd to the nearest green ground screw Not shown in illustration 5 Connect the positive supply wire to the terminal and the negative supply wire to the terminal 6 Replace the cover and tighten 1 4 Quick...

Page 7: ...for interface measurement enter the level of the interface rather than the upper level Scroll down to the Set 4 mA display Press the Enter Arrow key Enter the minimum level value for the desired 4 mA...

Page 8: ...future reference when ordering parts 2 2 Electrostatic Discharge ESD Handling Procedure Magnetrol s electronic instruments are manufactured to the highest quality standards These instruments use elect...

Page 9: ...nt or tools are required to install the Model 805 transmitter The following items are recommended 11 8 Open end wrench or adjustable wrench to fit the probe process connection size and type Flat blade...

Page 10: ...ousing and the tank Caution This unit contains CMOS electronics which may be dam aged by static electricity Do not touch any semi conduc tor devices unless you are properly grounded Metal Walled Tanks...

Page 11: ...4 NPT or a flanged mounting y Carefully place the probe into the vessel Align the gasket on flanged installations z Align the probe process connection with the threaded or flanged mounting on the vess...

Page 12: ...p DO NOT DISCARD Loosen both socket head screws from the clamp Pull the clamp and Teflon retaining bushing off of the probe While holding on to the probe cable loosen the upper packing gland nut DO NO...

Page 13: ...I Div 2 have flammable media present only under abnormal conditions No special electrical connections are required If flammable media is contained in the vessel the trans mitter must be installed per...

Page 14: ...erating parameters information Then power up the transmitter Information on configuring the transmitter using a HART communicator is given in Configuration Using HART Section 2 7 2 6 1 Operating Param...

Page 15: ...at the factory is 0 The last step in the configuration menu pro vides the option to enter a new password With 0 as the password the transmitter is no longer password protected and any value in the men...

Page 16: ...3 6 mA is not valid if unit in presence of a fault includes both digital display and HART Enter HART poll address Select a HART poll address 0 15 Enter 0 for a single transmitter installation Trim lo...

Page 17: ...Bell 202 frequency shift key technique of high frequency digital signals It operates on the 4 20 mA loop and requires 250 W of minimum load resistance A typical connection between a communicator and t...

Page 18: ...ord 1 Loop Test 2 Error Codes 3 Probe Reading 4 Cap at Empty Cal 5 Cap at Full Cal 1 3 6 mA 2 4 mA 3 20 mA 4 22 mA 5 Other 1 Model 2 Manufacturer 3 Dev id 4 Tag 5 Descriptor 6 Date 7 Message 8 Units 9...

Page 19: ...45 degrees for ease of wiring and calibration These two compartments connect via an explosion proof and water tight feed through 3 2 Theory of Operation RF capacitance electronic level measurement ut...

Page 20: ...aterials have a dielectric higher than air e g oil 2 5 alcohol 18 tap water 80 etc As a tank is filled with media the air dielectric 1 is being displaced by the media having a higher dielectric conseq...

Page 21: ...reads Product Early HART software does not Contact manufacturer of your HART information e g Mfgs ID Device account for Mfgs ID s greater master software for upgrade This is a Serial etc but will not...

Page 22: ...Yes Yes Yes Yes Yes Yes Yes No No No No No No Display has Text No Reseat Boards Check Power Supply and Wiring Loop Resistance Wrong Correct Loop Resistance Start Good Display No Active HART Yes Failu...

Page 23: ...No No Failure to Operate with Correct Loop Inputs Display Working Yes No Retest Unit Good Display Key Board Responds Replace Electronic Module No Check Loop Current at Wiring Board Loop Current 22 4...

Page 24: ...Yes Corrupt Display Text Replace Electronic Module No Yes Replace Electronic Module Same Error Message Retest No Yes Uncal Active HART Analog Loop Correct Trim 4 20mA Check Offset and 4 20 mA Set Poin...

Page 25: ...be Class III T4 Ta 71 C Type 4X ATEX 805 5XXX A1X Intrinsically Safe II 1G EEx ia IIC T6 40 to 40 C ambient temp II 1G EEx ia IIC T4 40 to 80 C ambient temp AGENCY MODEL APPROVED APPROVAL CATEGORY APP...

Page 26: ...3 4 1 Agency Specifications Intrinsically Safe Installation 50 660 Kotron Model 805 Smart RF Level Transmitter 23...

Page 27: ...umber 1 Electronic module includes Display English and HART Z31 2809 001 Display only Z31 2809 003 2 Terminal board includes Z30 9106 003 3 O ring neoprene 012 2201 237 4 Housing cover without glass 0...

Page 28: ...gnal Range Analog 3 8 to 20 5 mA useable Digital 0 to 1800 0 to 4472 cm Resolution Analog 0 01 mA Digital 0 1 Loop Resistance maximum GP IS 620 24 VDC Alarm Adjustable 3 6 mA no Display or no HART 22...

Page 29: ...5 to 160 F 20 to 70 C Storage temperature 40 to 175 F 40 to 80 C Humidity 0 99 non condensing Electromagnetic compatibility Meets CE Requirements EN 50081 2 EN 50082 2 Installation Orientation Vertica...

Page 30: ...Qty 2 45 Optional Mounting Flange 7 88 200 4 12 105 3 28 83 2 50 64 3 85 98 Elect Conn Qty 2 Probe Insertion Length Optional Mounting Flange Process Conn 45 2 30 59 4 38 111 8 43 214 4 94 126 45 View...

Page 31: ...ry Code A 4 German Use with Accessory Code A MENU LANGUAGE 0 4 20 mA only without HART must be ordered with Accessory Code A 1 4 20 mA with HART HART communicator Magnetrol P N 089 5213 XXX sold separ...

Page 32: ...her set to carry the process measurement signal 4 20 mA Also called Line Powered FSK Frequency Shift Keying Ground An electrical connection to the Earth s potential that is used as a reference for the...

Page 33: ...guration or design Each probe type is designed to accomplish specific objectives in an application QuickStart The essential information needed for the Model 805 transmitter and probe to be installed w...

Page 34: ...15 18 Loop Tst 13 New Pass 12 Poll Adr 15 Set 20 mA 4 11 13 Set 4 mA 4 11 13 Trim 20 13 Trim 4 15 Units 4 11 13 Model number Probe 28 Mounting flexible probe 8 Mounting rigid probe 8 Transmitter 2 9...

Page 35: ...d store calibration data for future reference Item Value Value Value Vessel Name Vessel Media Tag Probe P N Electronics P N Electronics S N Units Lo Cal Lo Cap Hi Cal Hi Cap 4mA point 20mA point Dampi...

Page 36: ...overed under the warranty If the trouble is the result of conditions beyond our con trol or is NOT covered by the warranty there will be charges for labor and the parts required to rebuild or replace...

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