Magnetrol STI Echotel Trident 91S Instruction Manual And Parts List Download Page 3

GENERAL INFORMATION

MOUNTING POSITION AND LOCATION

PRELIMINARY OPERATIONAL CHECK

MOUNTING POSITION AND LOCATION

Unit may be mounted in any position or orientation. Refer to
Figures 1 and 2. 

Figure 2 – Vertical Mounting

3

PRINCIPLE OF OPERATION

The Trident Model 91S/92S operates on a two crystal
pulsed or “transmit-receive” principle which applies a high
frequency electronic burst to the transmit crystal. The signal
is then converted into ultrasonic sound energy and transmit-
ted across the sensing gap toward the receive crystal. When
air is in the gap, the high frequency sound energy will be
attenuated, thereby not allowing the energy to be received.
When there is liquid in the gap, the sound energy will propa-
gate across the gap and the relay control or current shift
output will indicate such a reception of the signal.

Self testing is accomplished without any additional crystals
and a minimum of additional circuitry. The electronics detec-
tion circuit looks for low amplitude signals that pass between 

PRINCIPLE OF OPERATION cont.

the crystals through the frame of the sensor. This allows the
entire sensor, including the bond between the crystals and
the sensor face, to be tested along with the electronics.

UNPACKING/SPECIAL HANDLING CONSIDERATIONS

Before unpacking the unit, please familiarize yourself with
the procedures and cautions regarding the handling of
Electrostatic Discharge (ESD) sensitive equipment.

MOUNTING POSITION AND LOCATION cont.

When installed in a nozzle or pipe, the transducer gap must
extend into the tank beyond the inside tank wall. Refer to
Figure 3.

Figure 3 – Horizontal Mounting in Nozzle

All wiring, conduit and electrical fittings must conform to
local electrical codes for the location selected.

Figure 1

Horizontal Mounting 

(91S only)

Direction of
Level Movement

1. See appropriate wiring for Four-Wire/Two-Wire and sin-

gle point/dual point models (pages 4–10) and wire unit.

2. Fill a suitable container with water.

3. Place transducer gap in the liquid. 

NOTE:  THE AMPLIFIER BOARD AND POWER SUPPLY
BOARD WILL BE DISCUSSED THROUGHOUT THIS MAN-
UAL. THE POWER SUPPLY BOARD IS SHOWN IN FIG-
URES 4, 5, 6, AND 7, DEPENDING ON THE VERSION. THE
AMPLIFIER BOARD IS SHOWN IN FIGURES 9, 11, AND 12.

Single point (91S) models
Relay Versions: 
Once the liquid fills the gap, there
should be an audible click as the relay changes state.
Also, the red LED marked LED1 (WET) on the amplifier
board will illuminate. Depending on how the unit is con-
figured, the red LED marked DS1 on the power supply
board may also illuminate. For the purposes of this pre-
liminary check, only the LEDs on the amplifier board are
pertinent.
Current Shift Versions: Once the liquid fills the gap, the
current output value should change from 8 mA to 16 mA,
and LED1 (WET) on the amplifier board will illuminate.

Dual point (92S) models
Relay Versions: 
Place the lower transducer gap in the
liquid. There will be an audible click as the relay changes
state. The red LED marked LED1 (WET) on the bottom
amplifier board will illuminate. Continue to immerse the
transducer until the top gap is filled with liquid. Once 

Dual point (92S) models cont.
again, there will be an audible click as the relay changes
state and the red LED marked LED1 (WET) on the top
board will illuminate.
Current Shift Versions: Once liquid fills the lower gap,
the current output value should change from 8 mA to 16
mA, and the red LED marked LED1 (WET) on the bottom
amplifier board will illuminate. Continue to immerse the
transducer until the top gap is filled with liquid. Once
again, the current output value will change from 8 mA to
16 mA and the red LED marked LED1 (WET) on the top
amplifier board will illuminate.

4. Remove transducer from the liquid. The control output

must deactuate or current shift value return to 8 mA* and
the green LED marked LED2 (DRY) will illuminate. In case
of malfunction consult the Troubleshooting section on
page 15.

MANUAL SELF-TEST

Wet Self Test: With power applied to the instrument and no

liquid in the sensor gap, press switch S2 marked WET
TEST on the amplifier board. Red LED1 (WET) on the
amplifier and DS1 power supply board will illuminate, and
green LED marked LED2 (DRY) on the amplifier board will
extinguish.

Manual Self Test: Press switch S1 marked MALF TEST on

the amplifier board. With P2 jumper on the amplifier board
in (HIGH) position both LEDs on the amplifier board will illu-
minate. With P2 jumper in (LOW) position, both LEDs will
extinguish. Output current should be 19 mA or 5 mA
respectively.*

CAUTION: 

Phono jack plugs are fragile. Do not pull

plugs from PC board by pulling coaxial cable.

CAUTION: 

Trident Model 91S/92S units are Electrostatic

Discharge (ESD) sensitive instruments. Follow ESD han-
dling procedures on page 4 when servicing this equipment
to avoid circuit damage.

* Two wire (current shift) models only.

Summary of Contents for STI Echotel Trident 91S

Page 1: ...num sand cast 3 4 NPT dual conduit E NEMA 4X 7 9 aluminum sand cast 3 4 NPT single conduit Y NEMA 4X 7 9 316 stainless steel 3 4 NPT single conduit 7 NEMA 4X 7 9 Group B aluminum die cast 1 NPT dual c...

Page 2: ...wire 8 or 16 mA current shift must use Input code 2 Input 0 120 VAC 1 240 VAC 2 24 VDC 3 12 VDC 5 48 VDC Housing E NEMA 4X 7 9 aluminum sand cast 3 4 NPT single conduit Y NEMA 4X 7 9 316 stainless st...

Page 3: ...be an audible click as the relay changes state Also the red LED marked LED1 WET on the amplifier board will illuminate Depending on how the unit is con figured the red LED marked DS1 on the power sup...

Page 4: ...R WIRING PROCEDURES NOTE IF REMOTE SELF TEST IS USED FOLLOW INSTRUCTIONS ON PAGE 6 8 If using the malfunction relay run wiring to lower portion of TB1 as shown in Figure 4 9 Replace housing cover CAUT...

Page 5: ...Output 120 240 VAC Power Supply Board Figure 6 91S Opto Isolated Output 24 VDC Power Supply Board FOUR WIRE MODELS RELAY OPTO ISOLATED INSTALLATION WIRING cont Malf Test Wet Test Common Remote Self T...

Page 6: ...and TB5 for dual point 2 Determine whether a manual test on a wet condition or malfunction is desirable See page 15 DO NOT WIRE SEPARATE 12 VDC POWER SOURCE TO GENERATE POWER FOR REMOTE PUSH BUTTON S...

Page 7: ...g the mounting bracket provided with order Provide adequate clearance to remove housing cover 2 Remove housing cover Transducer Housing Remote Electronics Mounting Bracket Process Vessel Coaxial Cable...

Page 8: ...XIAL CABLE INSTALLATION All 91S 92S remote units are equipped with a transducer housing as shown in Figure 8 The coaxial cables from the transducer will terminate inside the transducer housing in phon...

Page 9: ...board from a separate power supply 7 Dress wiring to guard against interference or contact with cover or circuit board components 8 Prevent moisture seepage into housing by installing an approved seal...

Page 10: ...over REMOTE TRANSDUCER INSTALLATION 1 Screw transducer into tank opening using pipe com pound or thread tape If flanged bolt unit to mating flange with proper gasket NOTE Refer to Coaxial Cable Instal...

Page 11: ...ling level Setting in the RISING position adjusts the delay on a dry to wet transition with a fixed 0 5 second delay on a wet to dry transition Set in the FALLING posi tion adjusts the delay on a wet...

Page 12: ...lly Close HL High Level CM Common CF Either Auto Fill or Auto Empty functions Function Action LED1 WET LED Illuminates red when wet 16 mA LED2 DRY LED Illuminates green when dry 8 mA Time delay RISING...

Page 13: ...LLFS P1 AUTO FILL S2 BP CF Function TB2 TB3 Both gaps dry off on bottom gap wet off off top gap wet on off top gap dry on off bottom gap dry off on S1 HLFS P1 AUTO EMPTY S2 BP CF Function TB2 TB3 Both...

Page 14: ...function test The power source for this push button test is internal to the 91S 92S NOTE Remote manual self testing is available on all four wire models It is not offered on the two wire models OPTO...

Page 15: ...power supply board illuminates when the malfunction relay is ener gized Refer to the failsafe jumper table and verify that the relay action is correct 5 If the manual self test operations indicate tha...

Page 16: ...two relays via a field selectable jumper Continuous Verifies operation of Self test electronics transducer and crystal Automatic and Manual bond integrity Also a local on demand self test to force a m...

Page 17: ...SPECIFICATIONS DIMENSIONAL SPECIFICATIONS inches mm 3 00 76 87 22 Dia NPT Process connection 3 4 NPT Conduit connection 1 12 28 6 87 175 Insertion length Figure 17 Integral Group B NEMA 4X 7 9 Housin...

Page 18: ...nsitive 316 SS Transducer 87 22 Dia NPT Process connection 3 4 NPT Conduit connection 1 12 28 6 87 175 Insertion length 3 00 76 SPECIFICATIONS cont 1 62 41 Actuation 87 22 Dia Actuation Length 3 00 76...

Page 19: ...PT NEMA 4X 7 9 316 Stainless steel 004 9140 002 Single conduit 3 4 NPT 7 Remote Transducer Housing Aluminum sand or die cast 004 9105 001 316 Stainless steel 004 9142 001 8 Remote Cover Seal O Ring 01...

Page 20: ...ards before it is returned to the factory A Material Safety Data Sheet MSDS must accompany material that was used in any media All shipments returned to the factory must be by prepaid transportation A...

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