Magnetek Laser Guard, Instruction Manual

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Table of Contents
Telemotive Laser Guard Instruction Manual – October 2009
i
Section 1 – Service Information ...............................................................................................................................................1
1-1. Service Information .........................................................................................................................................1
Section 2 – Crane Safety ..........................................................................................................................................................3
2-1. Introduction ......................................................................................................................................................3
2-2. General .............................................................................................................................................................3
2-3. Persons Authorized To Operate Cranes ............................................................................................................3
2-4. Training Checklist For Crane Operators ...........................................................................................................3
2-5. Operating Area .................................................................................................................................................3
2-6. Anti-collision Unit ............................................................................................................................................3
2-7. Operating The Crane .........................................................................................................................................4
2-8. Boarding The Crane ..........................................................................................................................................4
2-9. Crane Repair .....................................................................................................................................................5
2-10. Using The Crane As A Work Platform ...........................................................................................................5
2-11. Condition Of The Crane .................................................................................................................................6
Section 3 – General System Information .................................................................................................................................7
3-1. Class 1 Laser Device ........................................................................................................................................7
3-2. Laser Anti-Collision System Description .........................................................................................................7
3-3. Optical Path Fault Detector ...............................................................................................................................7
3-4. Fault Relay ........................................................................................................................................................7
3-5. Specifications ....................................................................................................................................................8
Section 4 – Installation Information .........................................................................................................................................9
4-1. Mounting Location Considerations ...................................................................................................................9
4-2. Line Input Considerations .................................................................................................................................9
4-3. Wiring Considerations ......................................................................................................................................9
4-4. Mechanical Installation .....................................................................................................................................9
4-5. Electrical Installation ......................................................................................................................................10
4-6. Mechanical Alignment ....................................................................................................................................10
4-7. Range Detector Settings (Static Method) ........................................................................................................11
4-8. Optical Path Fault Detector Checkout ............................................................................................................11
4-9. Trouble Shooting ............................................................................................................................................11
Table 4-1. Range verses Test Point Voltage ..........................................................................................................13
Table 4-2. Laser Diagnostic LED Functions ..........................................................................................................14
Section 5 - Laser Guard Replacement Parts List ....................................................................................................................15
Section 6 – Installation Diagrams ..........................................................................................................................................16
Figure 6-1. Laser and Target Installation ...............................................................................................................16
Figure 6-2. Conduit Installation .............................................................................................................................17
Figure 6-3. Laser Support Unit E14008-0 Board Wiring (110 VAC and 240 VAC Unit) .....................................18
Figure 6-4. Laser Support Unit E14001-0 Board Wiring (110 VAC Unit) ............................................................19
Figure 6-5. Laser Support Unit E14008-0 and E14001-0 Board Wiring (250 VDC Unit) ....................................20
Figure 6-6A. Laser Support Unit E14008-0 and E14001-0 Board Wiring (8-30 VDC Unit) .................................21
Figure 6-6B. Laser Support Unit E14008-0 and E14001-0 Board Alt. Wiring (10-40 VDC Unit) ........................22
Figure 6-7. Laser Connector Wiring Diagram .......................................................................................................23
Figure 6-8. Laser Optical Unit and Mounting Assembly .......................................................................................24
Figure 6-9. Template for Laser Base Mounting Holes ...........................................................................................25
Figure 6-10. Template for Laser Optical Mounting Holes .....................................................................................26
Figure 6-11. Target Dimensions .............................................................................................................................27
Figure 6-12. Enclosure Dimensions .......................................................................................................................28
Figure 6-13. Test Point Locations ..........................................................................................................................29
Figure 6-14. Laser Guard Crane Magnetic Control, Protection in One Direction ..................................................30
Figure 6-15. Laser Guard Crane Control with Timed Bypass, Protection in One Direction ..................................31
Figure 6-16. Laser Guard Stepped VFD or Magnetic Crane Control, Protection in Both Directions ....................32
Figure 6-17. Laser Guard Stepped VFD or Magnetic Crane Control, Protection in One Direction .......................33
Figure 6-18. Typical Laser Guard Interface with Stepless VFD Control ...............................................................34
Figure 6-19. Typical Laser Guard Interface with P&H Stepless VFD Control ......................................................35