Magnetek Flex Pro Tethered Controller Instruction Manual Download Page 8

 

Flex Pro Tethered Controller 

 Instruction Manual 

July 2011 

6 of 17 

2.4: SAFETY INFORMATION AND RECOMMENDED TRAINING FOR REMOTE CONTROLLED 
EQUIPMENT OPERATORS

 

Anyone being trained to operate remote controlled equipment should possess as a minimum the following knowledge 
and skills before using the remote controlled equipment. 

The operator should

  have knowledge of hazards pertaining to equipment operation

 

  have knowledge of safety rules for remote controlled equipment

 

  have the ability to judge distance of moving objects

 

  know how to properly test prior to operation 

 

  be trained in the safe operation of the controller as it pertains to the crane, hoist, lifting device or other material 

handling equipment being operated 

  have knowledge of the use of equipment warning lights and alarms 

  have knowledge of the proper storage space for a controller when not in use 

  be trained in transferring a controller to another person 

  be trained how and when to report unsafe or unusual operating conditions 

  test the controller emergency stop and all warning devices prior to operation; testing should be done on each 

shift, without a load 

 be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or 

other material handling equipment that utilizes the remote control   

  know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points 

  continuously watch and monitor status of lifted loads 

  know and follow cable and hook inspection procedures 

  know and follow the local lockout and tagout procedures when servicing remote controlled equipment 

 know and follow all applicable operating and maintenance manuals, safety procedures, regulatory 

requirements, and industry standards and codes 

The operator shall not

:  

 

 

lift or move more than the rated load 

 

 

operate the material handling equipment if the direction of travel or function engaged does not agree with 
what is indicated on the controller 

 

 

use the crane, hoist or lifting device to lift, support or transport people  

 

 

lift or carry any loads over people 

 

 

operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of 
the supported load and any potential pinch points 

 

 

 operate a crane, hoist or lifting device when the device is not centered over the load 

 

 

operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum 
or sheave 

 

 

operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment 

Summary of Contents for Flex Pro Tethered Controller

Page 1: ...Flex Pro Tethered Controller Remote Control Equipment Instruction Manual 198 00132 R1 July 2011 Copyright 2011 Magnetek Material Handling...

Page 2: ...ur representatives at the following locations U S Service Information For questions regarding service or technical information contact Magnetek Inc 5 Four Coins Drive Canonsburg PA 15317 Telephone 1 8...

Page 3: ...tion 8 B Internal Illustration Pro 12 Configuration 9 C Types of Buttons 10 D Adjustable Speed Control 10 4 Dip Switch Settings A Inactivity Time Out Timer 11 5 Setup A Installation of Tethered Contro...

Page 4: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Page 5: ...e no repeats Advanced controls The Flex system utilizes advanced microprocessor controls with 16 bit CRC which provides ultra fast safe precise and error free encoding and decoding Unique I CHIP desig...

Page 6: ...perating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as show...

Page 7: ...OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE REL...

Page 8: ...e in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the remote control know how to keep the operator and other people clear of lifted lo...

Page 9: ...TROLLER UNIT Controller switches should never be mechanically blocked ON or OFF When not in use the operator should turn the controller OFF A secure storage space should be provided for the controller...

Page 10: ...top Button 6 Push Button 6 SC Strap Ring S Removable Power Key Switch 7 Push Button 7 SN System Information 1 Push Button 1 8 Push Button 8 CC CAN Connector 2 Push Button 2 9 Push Button 9 MN Crane Nu...

Page 11: ...Manual July 2011 9 of 17 B Internal Illustration Pro 12 Configuration Fig 03 Fig 04 1 Encoder Board 5 I CHIP 2 CAN Module 6 Dip Switch 3 Status LED Display 7 CAN Connector 4 Function LED Displays NOT...

Page 12: ...m Please consult the factory for more information D Adjustable Speed Control The proportional buttons normally operate on a scale from 0 100 but can also be scaled down to operate linearly from 0 75 0...

Page 13: ...o define a time after which if no buttons on the controller are pressed the Flex Pro tethered controller will send an OFF command to the equipment and power down To restart the user must turn the On O...

Page 14: ...ler Cable The tethered controller cable is attached to the CAN connector on the controller by lining up the alignment groove and inserting the plug into the CAN connector receptacle Twist the locking...

Page 15: ...ontroller Instruction Manual July 2011 13 of 17 C CAN Protocols The standard CAN messages that the Flex PRO tethered controller transmits are J1939 These messages are shown below For custom messaging...

Page 16: ...Flex Pro Tethered Controller Instruction Manual July 2011 14 of 17...

Page 17: ...ntroller handset and rotate it clockwise to the On position Fig 10 Fig 11 3 After turning on the controller power check the Status LED on the controller handset for any sign of system irregularities r...

Page 18: ...ff position Status LED becomes a solid red for 4 seconds This will disconnect the controller power and the receiver E Stop altogether Turn it further counter clockwise to release the key B Status Ligh...

Page 19: ...to turning on the controller power switch make sure that the red emergency stop button is elevated Improper startup procedure Redo the startup procedure by holding the power key at START position for...

Page 20: ...ely 50 ms Certifications CE Weight 8 button 7 oz 12 button 10 5 oz Dimensions 8 button LxWxH 7 2 x 3 0 x 1 3 183 x 76 x 33 mm 12 button LxWxH 9 0 x 3 0 x 1 3 227 x 76 x 33 mm Button Travel 3 8 inch Co...

Page 21: ...da Toll Free Phone 800 792 7253 Fax 905 828 5707 www magnetekmobilehydraulic com Brochure No Flex Pro Tethered Tech Specs Enrange Flex Pro Tethered 8 and 12 Button Technical Specifications LAYOUT OF F...

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