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Flex Pro Tethered Controller 

 Instruction Manual 

July 2011 

3 of 17 

1. Introduction 

 

The Flex

 

remote control systems are designed for control of industrial equipment and mobile machinery 

such as overhead traveling cranes, construction equipment, forestry equipment, mining equipment, rail 
equipment, drilling & trenching equipment, agriculture equipment, electric hoists, winches, monorails, 
conveyor belts, mining equipment and other material handling equipment where hardwired remote control 
 is preferred. 
 
 
List of notable features include: 
 

Over one million unique ID codes (20bit)

 – Each and every Flex system has its own unique ID 

code; no repeats.   

 

Advanced controls

 – The Flex system utilizes advanced microprocessor controls with 16-bit CRC 

which provides ultra fast, safe, precise, and error-free encoding and decoding.  

 

Unique I-CHIP design

 – The I-CHIP functions in a way that is very similar to SIM cards used on 

mobile phones, with the ability to transfer system information and settings from one transmitter to 
another without the hassle of resetting the spares.  

 

Reliable push buttons

 – The in-house designed push buttons are rated for more than one 

million press cycles. 

 

Ultra-durable nylon and fiberglass composite enclosures

 – Highly resistant to breakage and 

deformation even in the most abusive environments.  

 

Full compliance

 – All systems are fully compliant with the European Directives (Safety, EMC, 

R&TTE, and Machinery) and Industry Canada Specifications (IC). 

 

 

Summary of Contents for Flex Pro Tethered Controller

Page 1: ...Flex Pro Tethered Controller Remote Control Equipment Instruction Manual 198 00132 R1 July 2011 Copyright 2011 Magnetek Material Handling...

Page 2: ...ur representatives at the following locations U S Service Information For questions regarding service or technical information contact Magnetek Inc 5 Four Coins Drive Canonsburg PA 15317 Telephone 1 8...

Page 3: ...tion 8 B Internal Illustration Pro 12 Configuration 9 C Types of Buttons 10 D Adjustable Speed Control 10 4 Dip Switch Settings A Inactivity Time Out Timer 11 5 Setup A Installation of Tethered Contro...

Page 4: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Page 5: ...e no repeats Advanced controls The Flex system utilizes advanced microprocessor controls with 16 bit CRC which provides ultra fast safe precise and error free encoding and decoding Unique I CHIP desig...

Page 6: ...perating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as show...

Page 7: ...OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE REL...

Page 8: ...e in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the remote control know how to keep the operator and other people clear of lifted lo...

Page 9: ...TROLLER UNIT Controller switches should never be mechanically blocked ON or OFF When not in use the operator should turn the controller OFF A secure storage space should be provided for the controller...

Page 10: ...top Button 6 Push Button 6 SC Strap Ring S Removable Power Key Switch 7 Push Button 7 SN System Information 1 Push Button 1 8 Push Button 8 CC CAN Connector 2 Push Button 2 9 Push Button 9 MN Crane Nu...

Page 11: ...Manual July 2011 9 of 17 B Internal Illustration Pro 12 Configuration Fig 03 Fig 04 1 Encoder Board 5 I CHIP 2 CAN Module 6 Dip Switch 3 Status LED Display 7 CAN Connector 4 Function LED Displays NOT...

Page 12: ...m Please consult the factory for more information D Adjustable Speed Control The proportional buttons normally operate on a scale from 0 100 but can also be scaled down to operate linearly from 0 75 0...

Page 13: ...o define a time after which if no buttons on the controller are pressed the Flex Pro tethered controller will send an OFF command to the equipment and power down To restart the user must turn the On O...

Page 14: ...ler Cable The tethered controller cable is attached to the CAN connector on the controller by lining up the alignment groove and inserting the plug into the CAN connector receptacle Twist the locking...

Page 15: ...ontroller Instruction Manual July 2011 13 of 17 C CAN Protocols The standard CAN messages that the Flex PRO tethered controller transmits are J1939 These messages are shown below For custom messaging...

Page 16: ...Flex Pro Tethered Controller Instruction Manual July 2011 14 of 17...

Page 17: ...ntroller handset and rotate it clockwise to the On position Fig 10 Fig 11 3 After turning on the controller power check the Status LED on the controller handset for any sign of system irregularities r...

Page 18: ...ff position Status LED becomes a solid red for 4 seconds This will disconnect the controller power and the receiver E Stop altogether Turn it further counter clockwise to release the key B Status Ligh...

Page 19: ...to turning on the controller power switch make sure that the red emergency stop button is elevated Improper startup procedure Redo the startup procedure by holding the power key at START position for...

Page 20: ...ely 50 ms Certifications CE Weight 8 button 7 oz 12 button 10 5 oz Dimensions 8 button LxWxH 7 2 x 3 0 x 1 3 183 x 76 x 33 mm 12 button LxWxH 9 0 x 3 0 x 1 3 227 x 76 x 33 mm Button Travel 3 8 inch Co...

Page 21: ...da Toll Free Phone 800 792 7253 Fax 905 828 5707 www magnetekmobilehydraulic com Brochure No Flex Pro Tethered Tech Specs Enrange Flex Pro Tethered 8 and 12 Button Technical Specifications LAYOUT OF F...

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