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Enrange Flex EM/EX Instruction Manual 

April 2019 

Page 8 of 19 

 

Leave any load unattended while lifted  

 

Leave power on the radio controlled equipment when the equipment is not in operation 

 

Operate any material handling equipment using a damaged controller because the unit may be 
unsafe 

 

Operate manual motions with other than manual power   

 

Operate radio controlled equipment when low battery indicator is on 

 

  WARNING 

THE  OPERATOR  SHOULD  NOT  ATTEMPT  TO  REPAIR  ANY  RADIO  CONTROLLER.  IF  ANY  PRODUCT 
PERFORMANCE  OR  SAFETY  CONCERNS  ARE  OBSERVED,  THE  EQUIPMENT  SHOULD  IMMEDIATELY 
BE  TAKEN  OUT  OF  SERVICE  AND  BE  REPORTED  TO  THE  SUPERVISOR.  DAMAGED  AND  INOPERABLE 
RADIO  CONTROLLER  EQUIPMENT  SHOULD  BE  RETURNED  TO  MAGNETEK  FOR  EVALUATION  AND 
REPAIR.  FAILURE  TO  FOLLOW  THIS  WARNING  COULD  RESULT  IN  SERIOUS  INJURY  OR  DEATH  AND 
DAMAGE TO EQUIPMENT. 

 

2.4  PRE-OPERATION TEST 

 
At the start of each work shift, or when a new operator takes control of the crane, operators should do, as 
a minimum, the following steps before making lifts with any crane or hoist: 
 
Test all warning devices. 
 
Test all direction and speed controls. 
 
Test the receiver emergency stop. 
 

2.5  TRANSMITTER UNIT 

 
Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator 
should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and 
the transmitter unit should always be placed there when not in use. This precaution will help prevent 
unauthorized people from operating the material handling equipment. 
 
Spare transmitters should be stored in a secure storage space and only removed from the storage space 
after the current transmitter in use has been turned OFF, taken out of the service area and secured. 
 
This manual covers two types of Flex transmitters: the Flex EM and Flex EX.  Refer to Section 3.3 for the 
differences between these two transmitter types. 

Summary of Contents for Flex EX Series

Page 1: ...Flex EM EX Transmitter Engineered Remote Equipment Control Part Number 191 00424 0001 R01 April 2019 2019 Magnetek Material Handling...

Page 2: ...88 8178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton...

Page 3: ...9 BATTERY DISPOSAL 9 3 GENERAL TRANSMITTER INFORMATION 10 3 1 EXTERNAL ILLUSTRATION 12 Button CONFIGURATION 10 3 2 INTERNAL ILLUSTRATION 12 Button CONFIGURATION 11 3 3 TYPES OF BUTTONS 11 4 DIP SWITCH...

Page 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupation...

Page 5: ...ntenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION...

Page 6: ...NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPAR...

Page 7: ...zes the radio control Know how to keep the operator and other people clear of lifted loads and to avoid pinch points Continuously watch and monitor status of lifted loads Know and follow cable and hoo...

Page 8: ...E OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test...

Page 9: ...a heating source 2 8 BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Do not attempt to...

Page 10: ...tton 1 4 Push Button 3 5 Push Button 5 6 Push Button 7 7 Push Button 9 8 Push Button 11 9 Push Button 2 10 Push Button 4 11 Push Button 6 12 Push Button 8 13 Push Button 10 14 Push Button 12 15 Strap...

Page 11: ...M or EX will differ slightly 3 3 TYPES OF BUTTONS Both the Flex EM and EX are offered in a number of button configurations They can be in four button eight button or twelve button configurations The i...

Page 12: ...eceiver must be set up to recognize the transmitter on its new channel Top slot 1 Bottom slot 0 Figure 5 The above dip switch setting 1 0 0 1 0 corresponds to channel 19 in the system channels table S...

Page 13: ...side of the transmitter handset and rotate it clockwise to the On position Figure 8 Figure 9 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of sy...

Page 14: ...period of inactivity push button not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must cycle power before turning on again 8 Turn off the transmitter power...

Page 15: ...mitter The button that is active will be designated by the D C B A LEDs See Section 5 4 5 3 red blinks followed by a 2 second pause I CHIP error 6 4 red blinks followed by a 2 second pause Transmittin...

Page 16: ...e Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accep...

Page 17: ...433 950MHZ 10011 05 433 200MHZ 00100 21 434 000MHZ 10100 06 433 250MHZ 00101 22 434 050MHZ 10101 07 433 300MHZ 00110 23 434 100MHZ 10110 08 433 350MHZ 00111 24 434 150MHZ 10111 09 433 400MHZ 01000 25...

Page 18: ...transmitter push button is pressed Improper startup settings Transmitter low battery power Check the transmitter battery level Emergency stop button activated prior to startup Prior to turning on the...

Page 19: ...1 65 EU The standards relevant for the evaluation of the product referenced above conformity to the directive requirements are as follows EN 301 489 3 v1 4 1 2002 04 EN 301 489 17 v2 1 1 2009 05 EN 30...

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