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Enrange Flex EM/EX Instruction Manual 

April 2019 

Page 6 of 19 

2. CRITICAL INSTALLATION CONSIDERATIONS 

  

WARNING

 

PRIOR  TO  INSTALLATION  AND  OPERATION  OF  THIS  EQUIPMENT,  READ  AND  DEVELOP  AN 
UNDERSTANDING  OF  THE  CONTENTS  OF  THIS  MANUAL  AND  THE  OPERATION  MANUAL  OF  THE 
EQUIPMENT  OR  DEVICE  TO WHICH  THIS  EQUIPMENT WILL  BE  INTERFACED.    FAILURE  TO  FOLLOW  THIS 
WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 

ALL  EQUIPMENT  MUST  HAVE  A  MAINLINE  CONTACTOR INSTALLED AND  ALL  TRACKED CRANES,  HOISTS, 
LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED.  FAILURE TO FOLLOW THIS 
WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 

AN  AUDIBLE  AND/OR  VISUAL  WARNING  MEANS  MUST  BE  PROVIDED  ON  ALL  REMOTE  CONTROLLED 
EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD.  THESE AUDIBLE AND/OR 
VISUAL  WARNING  DEVICES  MUST  MEET  ALL  GOVERNMENTAL  REQUIREMENTS.    FAILURE  TO  FOLLOW 
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 

FOLLOW  YOUR  LOCAL  LOCKOUT  TAGOUT  PROCEDURE  BEFORE  MAINTAINING  ANY  REMOTE 
CONTROLLED  EQUIPMENT.    ALWAYS  REMOVE  ALL  ELECTRICAL  POWER  FROM  THE  CRANE,  HOIST, 
LIFTING  DEVICE  OR  SIMILAR  EQUIPMENT  BEFORE  ATTEMPTING  ANY  INSTALLATION  PROCEDURES.    DE-
ENERGIZE  AND  TAGOUT  ALL  SOURCES  OF  ELECTRICAL  POWER  BEFORE  TOUCH-TESTING  ANY 
EQUIPMENT.    FAILURE  TO  FOLLOW  THIS WARNING  COULD  RESULT  IN  SERIOUS  INJURY  OR DEATH  AND 
DAMAGE TO EQUIPMENT. 

THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE 
SAFETY  CRITICAL  MAINTAINED  FUNCTIONS,  I.E.,  MAGNETS,  VACUUM  LIFTS,  PUMPS,  EMERGENCY 
EQUIPMENT,  ETC.    A  MECHANICALLY  LOCKING  INTERMEDIATE  RELAY  SYSTEM  WITH SEPARATE  POWER 
CONSIDERATIONS  MUST  BE  PROVIDED.    FAILURE  TO  FOLLOW  THIS  WARNING  COULD  RESULT  IN 
SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT. 

2.1  GENERAL 

 
Radio controlled material handling and mobile hydraulic equipment operates in several directions. 
Cranes, hoists, lifting devices, other material handling and mobile hydraulic equipment can be large, and 
operate at high speeds.  Quite frequently, the equipment is operated in areas where people are working 
in close proximity to the equipment.  

The operator must exercise extreme caution at all times

.  

Workers must constantly be alert to avoid accidents. The following recommendations have been included 
to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a 
life. 

 

2.2  PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED 

EQUIPMENT  

 
Only properly trained persons designated by management should be permitted to operate radio controlled 
equipment. 
 
Radio controlled cranes, hoists, lifting devices, other material handling, and mobile hydraulic equipment 
should not be operated by any person who cannot read or understand signs, notices and operating 
instructions that pertain to the equipment. 
 
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or 
by any person who may be suffering from a disorder or illness, is taking any medication that may cause 
loss of equipment control, or is under the influence of alcohol or drugs. 

Summary of Contents for flex 12em

Page 1: ...Flex EM EX Transmitter Engineered Remote Equipment Control Part Number 191 00424 0001 R01 April 2019 2019 Magnetek Material Handling...

Page 2: ...88 8178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton...

Page 3: ...9 BATTERY DISPOSAL 9 3 GENERAL TRANSMITTER INFORMATION 10 3 1 EXTERNAL ILLUSTRATION 12 Button CONFIGURATION 10 3 2 INTERNAL ILLUSTRATION 12 Button CONFIGURATION 11 3 3 TYPES OF BUTTONS 11 4 DIP SWITCH...

Page 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupation...

Page 5: ...ntenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION...

Page 6: ...NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPAR...

Page 7: ...zes the radio control Know how to keep the operator and other people clear of lifted loads and to avoid pinch points Continuously watch and monitor status of lifted loads Know and follow cable and hoo...

Page 8: ...E OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test...

Page 9: ...a heating source 2 8 BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Do not attempt to...

Page 10: ...tton 1 4 Push Button 3 5 Push Button 5 6 Push Button 7 7 Push Button 9 8 Push Button 11 9 Push Button 2 10 Push Button 4 11 Push Button 6 12 Push Button 8 13 Push Button 10 14 Push Button 12 15 Strap...

Page 11: ...M or EX will differ slightly 3 3 TYPES OF BUTTONS Both the Flex EM and EX are offered in a number of button configurations They can be in four button eight button or twelve button configurations The i...

Page 12: ...eceiver must be set up to recognize the transmitter on its new channel Top slot 1 Bottom slot 0 Figure 5 The above dip switch setting 1 0 0 1 0 corresponds to channel 19 in the system channels table S...

Page 13: ...side of the transmitter handset and rotate it clockwise to the On position Figure 8 Figure 9 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of sy...

Page 14: ...period of inactivity push button not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must cycle power before turning on again 8 Turn off the transmitter power...

Page 15: ...mitter The button that is active will be designated by the D C B A LEDs See Section 5 4 5 3 red blinks followed by a 2 second pause I CHIP error 6 4 red blinks followed by a 2 second pause Transmittin...

Page 16: ...e Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accep...

Page 17: ...433 950MHZ 10011 05 433 200MHZ 00100 21 434 000MHZ 10100 06 433 250MHZ 00101 22 434 050MHZ 10101 07 433 300MHZ 00110 23 434 100MHZ 10110 08 433 350MHZ 00111 24 434 150MHZ 10111 09 433 400MHZ 01000 25...

Page 18: ...transmitter push button is pressed Improper startup settings Transmitter low battery power Check the transmitter battery level Emergency stop button activated prior to startup Prior to turning on the...

Page 19: ...1 65 EU The standards relevant for the evaluation of the product referenced above conformity to the directive requirements are as follows EN 301 489 3 v1 4 1 2002 04 EN 301 489 17 v2 1 1 2009 05 EN 30...

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