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22

RS 350 M / RS 400 M / RS 500 M / RS 400 MW / RS 500 MW

GÜÇ KAYNAĞI YEDEK PARÇALARI

EK 2

Döner Tekerlek 125x40

Frenli Tekerlek 125x40

Tekerlek 300x50x20

Pako Şalter (0-3)

Pako Şalter (1-10)

Şok Bobin RS 500

Hall-Effect Sensör 500A

Diyot Grubu - 450A

Ana Trafo RS 500

Prim.Sek. Bobin RS 500

Kontaktör - 24VAC/40A

 

 Şalter Düğmesi

Konnektör (Komple) - 4’lü

Gaz Rakoru (Erkek)

Kaynak Prizi 35-70

Ampermetre-Voltmetre Kartı

Kumanda Trafosu

EMC Filtre - MAGMA

Monofaze Makine Prizi - 16A/240V

Cam Sigorta Yuvası - 20x5mm

Döner Aparat

Pako Şalter (0-3)

Pako Şalter (1-7)

Şok Bobin RS 350

Hall-Effect Sensör 300A

Diyot Grubu - 250A

Ana Trafo RS 350

Prim.Sek. Bobin RS 350

Kontaktör - 24VAC/25A

Pako Şalter (0-4)

Pako Şalter (1-7)

Şok Bobin RS 400

Hall-Effect Sensör 400A

Diyot Grubu - 350A

Ana Trafo RS 400

Prim.Sek. Bobin RS 400

Kontaktör - 24VAC/25A  

TANIM

MALZEME KODU

 

A308033112

A308033104

A308090004

A378002002

A256400007

A377900106

K405000017

K304500087

A830900012

K304400024

A430901012

K304000067

K302200071

A250200002

A311000040

K405000902

A377100004

A300190001

A225220010

A225220108

A225222012

K090200002

 

 

A308032074

A308032070

A308090004

A378002002

A256400007

A377900106

K405000017

K304500048

A830900008

K304400024

A430901011

K304000064

K302200056

A250200002

A311000025

K405000902

A377100004

A300190001

A225220010

A225220108

A225222012

K090200002

 

 

 

A308032022

A308032020

A308090004

A378002002

A256400007

A377900106

K405000017

K304500041

A830900004

K304400024

A430901010

K304000065

K302200064

A250200002

A311000025

K405000902

A377100004

A300190001

A225220010

A225220108

A225222012

K090200002

RS 500 M

RS 500 MW

RS 400 M

RS 400 MW

RS 350 M

RS 350 M

RS 400 M

RS 400 MW

RS 500 M

RS 500 MW

Soğutucu Fan 350

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Summary of Contents for RS 350 M

Page 1: ...KULLANMA KILAVUZU MIG MAG KAYNAK MAK NES RS 350 M RS 400 M RS 400 MW RS 500 M RS 500 MW www oerlikon com tr MIG MAG WELDING MACHINE USER MANUAL...

Page 2: ...Magma Mekatronik nceden haber vermeksizin kullanma k lavuzundaki bilgilerde ve resimlerde de i iklik yapabilir...

Page 3: ...s 2 4 5 Gaz Ba lant lar 3 KULLANIM B LG LER 3 1 EBEKEYE BA LAMA 3 2 TORCU HAZIRLAMA VE BA LAMA 3 3 TEL S RME MAKARALARININ SE M VE DE M 3 4 TEL SEPET N YERLE T RME VE TEL S RME 3 5 GAZ DEB S N AYARLAM...

Page 4: ...abilirsiniz al ma y zeyiyle operat r n temas n kesecek kadar b y k yanmaz elektriksel a dan yal tkan kuru ve hasars z izolasyon malzemesi kullan n Elektrot pensesine birden fazla elektrot ba lamay n M...

Page 5: ...alanlarda kullan ld klar takdirde havan n yerine solunabilirler Bu da sa l n z i in tehlikelidir Kaynak i lemlerini ya lama veya boyama i lemlerinde a a kan klorlu hidrokarbon buharlar n n oldu u orta...

Page 6: ...i rt n Kaynak k v lc mlar yang na sebep olabilir Bu nedenle yang n s nd r c t p su kum gibi malzemeleri kolay ula abilece iniz yerlerde bulundurun Yan c patlay c ve bas n l gaz devreleri zerinde geri...

Page 7: ...nilecekse fan makineyi so uttuktan sonra makineyi kapat n A IRI KULLANIM MAK NEN N A IRI ISINMASINA NEDEN OLUR al ma evrimi oranlar na g re makinenin so umas na m saade edin Ak m veya al ma evrimi ora...

Page 8: ...ri i 18 Sigorta Grubu 19 CO Is t c Prizi 220 VAC 2 20 Bidon Tel Giri i 21 ebeke Kablosu 22 Fan k 33 Gaz T p Ta ma Platformu 34 Gaz T p Sabitleme Zinciri 1 A ma Kapama ve Kaba Gerilim Ayar alteri 2 nce...

Page 9: ...ol Kablosu 32 Su So utma nitesi Sigortas 33 Gaz T p Ta ma Platformu 34 Gaz T p Sabitleme Zinciri TEKN K B LG LER FUSE 45 A 16 V 400 A 34 V X 45 60 100 350 A 270 A 31 5 V 27 5 V CL I H U V 400 50 Hz 1...

Page 10: ...ay Karakteristik MIG MAG Kayna ebeke Giri i 3 Fazl Alternatif Ak m Tehlikeli Ortamlarda al maya Uygun Do ru Ak m Sigorta S X al ma evrimi U0 Bo ta al ma Gerilimi U1 ebeke Gerilimi ve Frekans U2 Anma K...

Page 11: ...000001 S520009002 S520001002 K301100405 K120000001 S520022506 S520022505 S520009002 S520001002 MBG 501 DW 4 MBG 501 DW 3 K120000001 K120000001 K301100405 S520022305 S520022304 S520009002 S520001002 MB...

Page 12: ...anlar n s kl kla a mak makineye hasar verebilir ve bu durum garantiyi ge ersiz k labilir r n etiketinde belirtilenden daha b y k de erlerde sigorta kullanmay n Toprak kablosunun kaynak b lgesinin olab...

Page 13: ...ra paketin so uk mavi su hortumunu 16 d su so utma sistemi zerindeki so uk su k na 23 s cak k rm z su hortumunu 16 e su so utma sistemi zerindeki s cak su giri ine 24 ba lay n Su deposu kapa n 29 kart...

Page 14: ...az Ba lant lar 17 19 TS 47S TS 47S Seri No m min 10 metre veya daha uzun ara pakete sahip makinelerde ta ma kolayl sa lanmas i in tel s rme nitesi ile ara paket ayr labilir ekilde tasarlanm t r Uzun a...

Page 15: ...k p iyice s k n ekil 14 Spiral Somunu Spiral ekil 14 Spiralin kart lmas ve Tak lmas 0 1 2 3 4 Nozul Kontakmeme Adapt r Torcu tor konnekt r ne 9 ba lay p somununu T1 iyice s k n Makineniz su so utma si...

Page 16: ...r 48Tel S rme Makaralar 49T S Makaralar Vidalar Kullanaca n z kaynak telinin malzemesine ve ap na uygun tel s rme makaralar kullan n elik ve paslanmaz elik i in V oluklu zl tel i in t rt ll V oluklu a...

Page 17: ...biraz daha s k n Tel tor ucundan k nca nozulu ve kontak memeyi torca geri tak n Teli bir tahta zerine s rerek aauygun tel bask ayar n yap n aave tel ucunu kesin 1 2 3 4 5 6 7 A B C D E A Uygun tel bas...

Page 18: ...ecek ve teti i bas l kalmayacak ekilde b rak n Tel ap Malzeme Kal nl Kaba Ayar Kademesi nce Ayar Kademesi Tel S rme H z Ak m Gerilim mm A V Kaynak makinesiyle i iniz bittikten sonra bir s re makinenin...

Page 19: ...KAYNAK PARAMETRELER 17 KULLANIM B LG LER Kaynak parametrelerine laboratuar ko ullar nda masif tel ile yap lan yatay kaynakla ula lm t r Uygulamaya ve ortam ko ullar na g re de erler de i iklik g ster...

Page 20: ...8 5 5 80 21 5 2 4 6 5 140 25 10 2 6 5 8 180 26 20 3 5 7 6 330 35 10 2 8 8 5 170 27 12 2 10 7 3 210 29 14 3 1 7 7 220 30 1 1 2 3 7 60 18 2 1 7 3 6 90 20 3 1 7 3 120 19 5 2 2 3 7 210 21 2 1 3 4 3 70 19...

Page 21: ...a lmamas durumunda uygulanmas gereken maksimum periyotlard r al ma ortam n z n yo unlu una ve kirlili ine g re yukarda belirtilen i lemleri daha s k aral klarla tekrarlayabilirsiniz Asla kaynak makine...

Page 22: ...de il ve veya ayarlanm yor Is t c priz al m yor BAKIM VE ARIZA B LG LER Kontakt r ar zal Elektronik kart ar zal Sigorta at k F1 Elektronik kart ar zal Yetkili servise dan n Sigortay de i tirin Yetkili...

Page 23: ...21 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW G KAYNA I YEDEK PAR ALARI EK 1 1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 4 7 22 3...

Page 24: ...Bobin RS 400 Kontakt r 24VAC 25A TANIM MALZEME KODU A308033112 A308033104 A308090004 A378002002 A256400007 A377900106 K405000017 K304500087 A830900012 K304400024 A430901012 K304000067 K302200071 A2502...

Page 25: ...A256500002 A229500002 A410801004 A310030002 K405000028 A253200002 K309002210 A229900004 A225100004 A225101004 A229102002 A229300006 A229200006 23 24 25 26 27 28 29 30 31 32 33 34 35 Potans D mesi B y...

Page 26: ...MALZEME KODU RS 400 MW RS 500 MW NO A245700002 A245700003 A249000003 A240000004 A250900001 A260000004 36 37 38 39 40 41 Quick Kaplin Mavi Quick Kaplin K rm z Su Deposu Su Pompas KN33 E02 Fan Pervanesi...

Page 27: ...Motoru ve Tel S rme Kart Sigorta 1A Gecikmeli Fan Motoru Sigorta 1A H zl Gaz Is t c s Sigorta 0 25A H zl Voltmetre Ampermetre Kart Is t c Prizi Fan Motoru Tel S rme Motoru Gaz Ventili Diyot K pr s ok...

Page 28: ...RS 350 M DEVRE EMASI EK 6 26 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW Toprak...

Page 29: ...RS 400 M DEVRE EMASI EK 7 Toprak 27 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Page 30: ...RS 400 MW DEVRE EMASI EK 8 Toprak 28 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Page 31: ...RS 500 M DEVRE EMASI EK 9 Toprak 29 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Page 32: ...RS 500 MW DEVRE EMASI EK 10 Toprak 30 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Page 33: ...Trimpotu Son gaz s resini artt rmak i in trimpotu d z u lu bir tornavida ile saat y n nde evirin azaltmak i in trimpotu saat y n n n tersine evirin Son gaz s resi 0 3sn aral nda ayarlanabilir 4 n Gaz...

Page 34: ......

Page 35: ...GING THE LINER 3 3 CONNECTING THE TORCH 3 4 CHOOSING AND CHANGING THE WIRE FEEDING ROLLS 3 5 LOADING THE WIRE SPOOL AND THREADING THE WIRE 3 6 ADJUSTING THE GAS FLOW 3 7 USING TRIGGERING MODES 4 WELDI...

Page 36: ...s performed by qualified persons Wear dry insulating gloves free of damage and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch...

Page 37: ...places if possible If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shie...

Page 38: ...ions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguishers water and sand which are...

Page 39: ...Do not block airflow through the unit ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting operations can interfere with sensitive electronic equipment such as...

Page 40: ...1 TS 47S FUSE 45 A 16 V 400 A 34 V X 45 60 100 350 A 270 A 31 5 V 27 5 V CL I H U V 400 50 Hz 1 S1 IP 21 I A 22 1 I A 15 1 14 5kVA 9 9 kVA S T 32 A U V 18 5 45 0 I2 U2 3R 3R RS 400 M Seri No EN 60974...

Page 41: ...ng Inlet 30 Water Cooling Unit Electrical Connection 31 Control Cable Of Water Cooling Unit 32 Fuse of Water Cooling Unit 33 Gas Cylinder Security Chain SD 13 Seri No 3 4 5 1 8 7 6 2 15 23 24 28 25 10...

Page 42: ...00 M RS 400 MW Duty Cycle 1 2 Temperature C Time min 6 min 6 min 6 min 4 min 4 min 4 min Duty cycle defines the percentage of welding time out of a period of 10 minutes at a given current and ambient...

Page 43: ...M RS 500 MW RS 400 M RS 350 M RS 400 MW RS 500 M RS 500 MW 6 5 760x440x315 33 5 400 26 6 40 3x50 450 45 500 19 53 3x10 1015x590x735 191 5 IP21 1 2 1 6 1 24 4 560x225x450 27 5 400 26 6 40 3x50 450 45 5...

Page 44: ...er Unit Water Cooling Unit only for MW models Earth Cable Gas Hose User Manual Use lifting eyes or fork lift to carry the machine DO NOT lift the machine together with the gas cylinder Transport and p...

Page 45: ...cooling unit Connect blue water hose 16 d of the harness to the cold water supply outlet 23 on the cooling unit Connect red water hose 16 e of the harness to the hot water return outlet 24 on the cool...

Page 46: ...order to lift easier Both ends of the harness are the same therefore sockets and connectors must be connected to the wire feeding unit same as the connections to the front side of the machine If your...

Page 47: ...he Liner and Installing the New Liner Figure 15 Cutting off the Liner Stick Out and Reassembling the Torch Check if the liner and the contact tip is matching with the diameter of the welding wire If i...

Page 48: ...Feeding Rolls Figure 18 Installing the Wire Feeding Rolls 3 3 2 2 1 4 4 5 5 6 Figure 19 Wire Feeding Roll 1 0 0 8 0 8 1 0 0 8 1 0 46 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW Remove nozzle and c...

Page 49: ...Rolls The effects which are seen in side table occur in case adjusting the pressure assembly too tight or loose or choosing wrong feeding rolls Figure 23 Figure 22 Threading Wire Through Torch and Ad...

Page 50: ...ontact Tip 1 0mm 1 0mm 10d 12d 10mm 0 3mm 12mm 3 5mm Arc Type Short Arc Globular Transfer Spray Arc 1 0mm 15d 15mm 5 8mm 48 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW WELDING CO2 Ar CO 80 20 2 2 2...

Page 51: ...50 22 5 4 1 13 1 220 29 10 4 6 13 3 330 35 5 3 7 16 8 180 29 10 4 5 17 9 270 34 14 4 7 13 5 340 36 A V A V A V mm mm mm 0 8 mm 1 0 mm 1 2 mm 1 6 mm CO2 Ar CO 80 20 2 2 1 7 4 8 70 20 3 1 9 4 7 120 22 5...

Page 52: ...se may vary according to the work shop conditions DO NOT PLUG THE MAINS ELECTRIC CABLE BEFORE CLOSING ALL THE CABINET PANELS Wire feeding rolls and the surrounding parts should be kept clean and the s...

Page 53: ...sn t stabilized and or cannot be adjusted Heater socket is not working CO heater fuse is blown out F3 2 Change the fuse Check the gas and its adjustment Contact the authorized service if the gas adjus...

Page 54: ...1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 4 7 22 3 52 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW SPARE PARTS LIST FOR POWER SOURCE APPENDIX 1...

Page 55: ...41 A830900004 K304400024 A430901010 K304000065 K302200064 A250200002 A311000025 K405000902 A377100004 A300190001 A225220010 A225220108 A225222012 K090200002 Step Switch Connector Complete Quad Gas Gla...

Page 56: ...200006 A256500002 A229500002 A410801004 A310030002 K405000032 A253200001 K309002210 A229900004 A225100004 A225101004 A229102002 A229300006 A229200006 23 24 25 26 27 28 29 30 31 32 33 34 35 Potent Butt...

Page 57: ...700002 A245700003 A249000003 A240000004 A250900001 A260000004 36 37 38 39 40 41 Quick Coupling Blue Quick Coupling Red Water Tank Water Pump KN33 E02 Axial Fan Radiator 2 M2 RS 350 M RS 400 M RS 500 M...

Page 58: ...and Wire Feeding Card Fuse 1A Delayed Cooling Ventilator Fuse 1A Fast CO Heater 2 LIST OF THE COMPONENTS IN THE ELECTRICAL DIAGRAM 56 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 4 Cooling...

Page 59: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 57 APPENDIX 5 ELECTRICAL DIAGRAM FOR RS 350 M...

Page 60: ...58 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 6 ELECTRICAL DIAGRAM FOR RS 400 M...

Page 61: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 59 APPENDIX 7 ELECTRICAL DIAGRAM FOR RS 400 MW...

Page 62: ...60 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 8 ELECTRICAL DIAGRAM FOR RS 500 M...

Page 63: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 61 APPENDIX 9 ELECTRICAL DIAGRAM FOR RS 500 MW...

Page 64: ...torch 3 Post Gas Adjustment Trimmer In order to increase the post gas time rotate the trimmer clockwise with a slot screwdriver In order to decrease the post gas time rotate the trimmer counter clockw...

Page 65: ...ional and industrial usage RS350M 300Amp 60 RS400M 350Amp 60 RS500M 500Amp 60 Mig Mag welding machine Profesyonel ve end striyel kullan ma uygun RS350M 300Amp 60 RS400M 350Amp 60 RS500M 500Amp 60 Mig...

Page 66: ......

Page 67: ...4 DE RMENDERE TEL 0462 325 45 64 FAX 0462 325 45 64 TEKSER KAYNAK ORGAN ZE SAN B LGES DOLAPDERE SAN S T BLOK 7 NO 29 K TELL TEL 0212 549 39 48 FAX 0212 549 11 40 T T NC O LU LTD T SAN S T 1 BLOK NO 1...

Page 68: ...OWM 16 01 2015 444 93 53 90 236 226 27 28 MALAT I F RMA Made in T RK YE Organize Sanayi B lgesi 5 K s m Yal n zaras Caddesi No 1 45030 MAN SA www oerlikon com tr...

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