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© 2016 Magnaflux 

Page 1 

Magnaflux-SRVC-TS032 

Issued:  Mar 2016 

Rev. 1 

EV-6000 LED UV Lamp Repair Technique Sheet 

Summary of Contents for EV6000

Page 1: ...2016 Magnaflux Page 1 Magnaflux SRVC TS032 Issued Mar 2016 Rev 1 EV 6000 LED UV Lamp Repair Technique Sheet...

Page 2: ...the EV6000 manual NOTE 2 Anytime the rear cover is removed the rear cover gasket should be inspected for any signs of degradation deformation or tears If anything unusual is observed replace the gaske...

Page 3: ...igure 1 2 Once the 4 shoulder bolts are removed carefully lift the rear cover off of the EV 6000 The rear cover gasket may or may not come off with the rear cover 3 In order to replace the rear cover...

Page 4: ...he guide pin holes on the opposite side NOTE You may have to rock the switch back and forth to free the switch 5 Once switch is removed you can now easily replace the rear cover gasket 6 Once rear cov...

Page 5: ...is removed the mechanical portion of the On Off Switch will slide out easily 4 Insert new mechanical portion into hole with the gray micro switch holder aligned so that the sides as shown in Figure 3...

Page 6: ...that the two wires on the micro switch are in the same configuration closest to the bottom of the EV 6000 You will know when the micro switch is in it s proper position as the guide pins on each side...

Page 7: ...GA wire Trim both pieces so that you have bare wire exposed at both ends Approx 1 4 Ensure that the exposed portions are twisted together tightly c Refer to Figure 6 and Figure 7 Insert the two pieces...

Page 8: ...own in Figure 8 so that you can gain access to test points on the plug d Set the voltmeter to DC volts and the range so that it will read 24 volts Place the lead on the middle screw terminal brown wir...

Page 9: ...wire which you will reattach when the new EV6000 Power Cable is installed d Using either a 15 MM open end wrench or crescent wrench Loosen and remove the strain relief nut shown in Figure 10 Once the...

Page 10: ...he EV6000 handle with the mounting bolts that were removed in step 2 e Use the 3 mm hex key to screw in the bolts until they stop and then tighten an additional 1 8 1 4 of a turn k Connect the gray wi...

Page 11: ...n for the technician Failure to do so may result in static electricity damaging the LED Array Failure to follow this safety precaution violates the EV6000 War ranty 1 Place the EV6000 so that it is si...

Page 12: ...LED Assembly in place There is no need to remove them completely as there is sufficient room to leave the bolts in place and re move the EV6000 LED Assembly 5 Grasp the EV6000 LED Assembly by the Powe...

Page 13: ...ctor Then plug the Power Cord Cable Connector back into the socket on the EV6000 LED Assembly 11 Install the rear cover with the rear cover gasket back onto the EV6000 But do not install the 4 shoulde...

Page 14: ...e rear cover and gasket were removed to adjust the EV6000 LED Assembly reinstall the rear cover and gasket 16 Install the 4 shoulder bolts onto the rear cover Using the 3 mm hex key wrench tighten all...

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