Magmaweld MONOSTICK 200i PFC User Manual Download Page 19

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SAFETY RULES

1. TECHNICAL INFORMATION

1.1 GENERAL EXPLANATIONS

1.2 COMPONENTS OF THE MACHINE

1.3 DATA PLATE

1.4 TECHNICAL SPECIFICATIONS

1.5 ACCESSORRIES

2. INSTALLATION AND OPERATION

2.1 UPON RECEIPT AND CLAIMS

2.2 INSTALLING AND WORKING RECOMMENDATIONS

2.3 CONNECTIONS FOR MMA WELDING

2.4 CONNECTIONS FOR TIG WELDING

3. MAINTENANCE AND TROUBLESHOOTING

3.1 PERIODIC MAINTENANCE

3.2 NONPERIODIC MAINTENANCE

3.3 TROUBLESHOOTING

APPENDIX:

APPENDIX 1: SPARE PARTS

APPENDIX 2: ELECTRICAL DIAGRAM

MONOSTICK 200i PFC

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CONTENTS

Summary of Contents for MONOSTICK 200i PFC

Page 1: ...KULLANMA KILAVUZU KAYNAK NVERT R www oerlikon com tr MONOSTICK 200 PFC DC INVERTER ARC WELDING MACHINE USER MANUAL...

Page 2: ...Magma Mekatronik nceden haber vermeksizin kullanma k lavuzundaki bilgilerde ve resimlerde de i iklik yapabilir...

Page 3: ...B LG LER 2 1 TESL M ALIRKEN D KKAT ED LECEK HUSUSLAR 2 2 KURULUM VE ALI MA TAVS YELER 2 3 RT L ELEKTROD KAYNA I N BA LANTILAR 2 4 TIG KAYNA I N BA LANTILAR 3 BAKIM VE HATA G DERME 3 1 PER YOD K BAKIM...

Page 4: ...ma y zeyiyle operat r n temas n kesecek kadar b y k yanmaz elektriksel a dan yal tkan kuru ve hasars z izolasyon malzemesi kullan n Elektrot pensesine birden fazla elektrot ba lamay n Makineyi kullan...

Page 5: ...hava sa layan maskeler kullan n Gaz t pleri ayr bir b lgede grupland r lm sa buralar n iyi havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin A...

Page 6: ...rinde geri tepme ventilleri gaz reg lat rleri ve vanalar n kullan n ve bunlar n periyodik kontrollerinin yap l p sa l kl al mas na dikkat edin Tamamen kapal t plere ya da borulara kaynak ve kesme i le...

Page 7: ...KAYNA I ELEKTROMANYET K G R MLERE NEDEN OLAB L R Bu cihazTS EN 55011 2007 standard na g re EMC testlerinde grup 2 classAd r Bu class A cihaz elektriksel g c n al ak gerilim ebekeden sa land meskun mah...

Page 8: ...lmal d r Muhafaza kablo uzunlu u boyunca elektriksel olarak kesintisiz olmal d r Metal boru ve veya ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal...

Page 9: ...nden gelen EMF ye maruz kalman n sebep oldu u riski en aza indirmek i in a a daki prosed rleri uygulamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerles tirilen madde al s mas n...

Page 10: ...llan ld yerlerde makinenin verim kayb olmadan al mas n sa lamas d r Valfli bir TIG Torcu ile tungsten ucun i par as na deydirilerek ark ba lat lmas y ntemi ile DC TIG kaynak makinesi olarak da kullan...

Page 11: ...beke Gerilimi 1 faz 50 60Hz ebekeden ekilen G 20 ebekeden ekilen Ak m 20 G Fakt r Bo ta al ma Gerilimi Kaynak Ak m Ayar Sahas Anma Kaynak Ak m 20 Sigorta EMC Koruma S n f So utma Sistemi Boyutlar UxGx...

Page 12: ...opisi ile birlikte nakliyeci firmaya ve MAGMA MEKATRON K e rapor edin M teri Hizmetleri 444 9 353 E posta servis magma com tr Faks 90 236 226 27 28 MAK NEY SAHADA UZUN EBEKE KABLOLARIYLA KULLANMAYIN e...

Page 13: ...d r TIG torcunun g kablosunu eksi kutuplu sokete 5 ba lay n ve topraklama kablosunu art kutuplu sokete 6 ba lay n ekil 3 Gaz T p Ba lant s 2 4 TIG KAYNA I N BA LANTILAR 11 MONOSTICK 200i PFC A ma kap...

Page 14: ...p 1 dakika bekleyip makineyi tekrar al t r n ve kaynak yapmay deneyin E er hala kaynak yapm yorsa yetkili servise ba vurun Fan al yor ve a ma kapama ledi 2 sar yan yor ise makine d k giri gerilimi ar...

Page 15: ...rt PFC Kontrol Potans D mesi Termik ar za LED K rm z A k Giri gerilim d k LEDi Ye il Sar A ma Kapama Anahtar Fan NO TANIM E203A CNT E203A FLT E203A PWR PFC E203A PWR E203A PFC COIL Pot Termik Power S1...

Page 16: ...DEVRE EMASI EK 2 14 MONOSTICK 200i PFC Giri gerilimi d k DC bara Gerilim l m PFC k Termik Ak m 1k Termik...

Page 17: ......

Page 18: ......

Page 19: ...UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTING 3 1 PERIODIC MAINTENANCE 3 2 NONPE...

Page 20: ...rial if possible or use dry rubber mats dry wood or plywood or other dry insulating material big enough to cover your full area of contact with the work or ground and watch for fire Never connect more...

Page 21: ...t be used for heating frozen pipes this procedure may cause explosion fire or damages on your pipe intallation Irritation of the eyes nose and throat are symptoms of inadequate ventilation Take immedi...

Page 22: ...ol by hand it may spring suddenly and injure you or a nearby person protect especially your eyes and face MAINTENANCE MADE BY UNQUALIFIED PERSONS MAY CAUSE INJURIES Electrical devices should not be re...

Page 23: ...t the approval of manufacturer ARC WELDING CAN CAUSE INTERFERENCE According toTS EN 55011 2007 standarts this machine is in the scope of group 2 classA This class A machine is produced for the residen...

Page 24: ...s and or the display must be connected with the power supply casing and ensured a good electrical contact between these two structures The recommended routine maintenance must be carried out The devic...

Page 25: ...e and the cable should be kept as far as possible Welding cable should be wrapped around the body in any way Body should not be between the welding cables Both of welding cables should be kept away fr...

Page 26: ...TIG power source for touch start applications Even though the machine is mono phase due to the inverter technology it provides stable arc and good re striking performance also the electric consumption...

Page 27: ...ATE Duty Cycle Temperature C Time min Duty cycle defines the percentage of welding time out of a period of 10 minutes at a given current and ambient temperature standard is 40 C For example a welder w...

Page 28: ...ors where it is windy and rainy if this is a must protect the welding area with curtains mobile screens or tents Use suitable welding fume extraction systems Use breathing apparatus if there is a risk...

Page 29: ...t 5 and the earth cable to the positive welding socket 6 of the machine Figure 3 Connecting Gas Cylinder 27 MONOSTICK 200i PFC SWITCH ON the machine via power switch 1 and check if power LED 2 lights...

Page 30: ...e power LED 2 color is yellow Then the mains input is at low voltage In this case close the machine Wait 30 sec after yellow led is turned off Then start the machine again If you see the yellow led is...

Page 31: ...pen Low input voltage LED Green Yellow Power Switch Fan NR DEFINITION E203A CNT E203A FLT E203A PWR PFC E203A PWR E203A PFC COIL Knob Thermic Power S1 Fan ELECTRICAL DIAGRAM MATERIAL CODE 2 5 4 9 10 3...

Page 32: ...30 MONOSTICK 200i PFC ELECTRICAL DIAGRAM APPENDIX 2 Low input Voltage DC bus Voltage Sense PFC Out Thermic Current 1k Thermic GND GND GND Relay Thermic Front Panel Knob...

Page 33: ...rd Avrupa Standart EN 60974 1 2012 EN 60974 10 2014 Meet the requirements of the European Directive Gereklilikleri Kar lanan Avrupa Direktifleri 2006 95 AT 2004 108 AT www magma com tr Sebahattin DEM...

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Page 35: ...FAX 0372 323 74 97 TEK RDA TRABZON TRABZON VAN ZONGULDAK SUDE KAYNAK ZAFER MAH EH T Y ZBA I Y CEL KENTER CAD NO 2 A3 A10 ORLU TEL 0282 673 67 51 FAX 0282 673 67 52 TEK RDA ELECTRO CENTER BAH EL EVLER...

Page 36: ...444 93 53 90 236 226 27 28 MALAT I F RMA Made in T RK YE OWM 23 02 2016 Organize Sanayi B lgesi 5 K s m Yal n zaras Caddesi No 1 45030 MAN SA www oerlikon com tr...

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