Magmaweld Monostick 165i User Manual Download Page 8

8

monoSTICK 165i

EN

www.magmaweld.com

USER MANUAL

Safety Precautions

•  In small-sized and confined spaces, absolutely make sure to perform welding / cutting

  operations, accompanied by another person.

•  Avoid performing welding / cutting operations in such enclosed areas as much as possible.

•  Take all necessary precautions when moving the machine. The areas where the machine to be 

  transported, parts to be used in transportation and the physical conditions and health of the 

  person carrying out the transportation works should be suitable for the transportation process.

•  Some machines are extremely heavy; therefore, make sure that the necessary environmental 

  safety measures are taken when changing their places.

•  If the machine is to be used on a platform, it must be checked that this platform has suitable load 

  bearing limits.

•  If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure 

  of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts, 

  nuts, wheels, etc.) that connect the machine to this vehicle.

•  If the machine will be carried manually, make sure the durableness of the machine apparatuses 

  (carrying suspenders, straps, etc.) and connections.

•  Observe the International Labor Organization’s rules on carriage weights and the transport

  regulations in force in your country in order to ensure the necessary transport conditions.

•  Always use handles or carrying rings when relocating the power-supply sources. Never pull 

  from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.

•  Remove all interconnections before transporting the welding / cutting equipment, each being 

  separately, lift and transport small ones using its handles, and the big ones from its handling 

  rings or by using appropriate haulage equipment, such as forklifts.

Welding /  Cutting in 

Small Sized and

Confined Spaces

Failure To Take

Precautions During

Transport May Cause

Accidents

•  Place your machine on the floor and platforms with a maximum tilt of 10° so that it does not fall 

  or tip over. Choose places that do not interfere with the flow of materials, where there is no risk 

  of  tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent 

  gas cylinders from tipping over, on machines with a gas platform suitable for the tanks, fix the 

  tanks on to the platform; in stationary usage applications, fix them to the wall with a chain in a

  way that they would not tip over for sure.

•  Allow operators to easily access settings and connections on the machine.

Falling Parts May 

Cause Injuries

Improper positioning of the power-supply sources or other equipment can cause serious injury 

to persons and physical damage to other objects.

•  Allow the machine to cool down according to operation cycle rates.

•  Reduce the current or operation cycle rate before starting the welding / cutting again.

•  Do not block the fronts of air vents of the machines.

•  Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.

Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

•  This device is in group 2, class A in EMC tests according to TS EN 55011 standard.

•  This class A device is not intended for use in residential areas where electrical power is supplied 

  from a low-voltage power supply. There may be potential difficulties in providing electromagnetic 

  compatibility due to radio frequency interference transmitted and emitted in such places.

•  Make sure that the work area complies with electromagnetic compatibility (EMC).

  Electromagnetic interferences during welding / cutting operations may cause undesired effects 

  on your electronic devices and network; and the effects of these interferences that may occur 

  during these operations are under the responsibility of the user.

•  If there is any interference, to ensure compliance; extra measures may be taken, such as the 

  use of short cables, use of shielded (armored) cables, transportation of the welding machine to 

  another location, removal of cables from the affected device and / or area, use of filters or taking 

  the work area under protection in terms of EMC.

•  To avoid possible EMC damage, make sure to perform your welding / cutting operations as far 

  away from your sensitive electronic devices as possible (100 m).

This device is not compliant with IEC 61000 -3-12. In case if it is desired to be

connected to the low voltage network used in the home, the installer to make the 

electrical connection or the person who will use the machine must be aware that 

the machine has been connected in such a manner; in this case the responsibility 

belongs to the user.

Summary of Contents for Monostick 165i

Page 1: ...monoSTICK 165i 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...EN DC WELDING INVERTER RU DC TR DC KAYNAK NVERT R 3 monoSTICK 165i...

Page 4: ...INFORMATION General Information Machine Components Product Label Technical Data Accessories INSTALLATION Delivery Control Installation and Operation Recommendations Connections for MMA Welding Connect...

Page 5: ...occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear dry an...

Page 6: ...recautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks Shield...

Page 7: ...perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For this r...

Page 8: ...prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a chain in a...

Page 9: ...be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manufactur...

Page 10: ...head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped around the body of the machine in any way The body of...

Page 11: ...the silicon controlled rectifier equipments and 25 less than the magnetically controlled equipments monoSTICK 165i proved well that it can work between 185 to 250 V 50 60 Hz line voltages Therefore t...

Page 12: ...1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rated Weld...

Page 13: ...CODE V VDC kVA mm ADC ADC kg mm 1 1 7905201603 16 mm 3 m 7906201603 16 mm 3 m monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S TECHNICAL DATA Mains Voltage 1 phase...

Page 14: ...aces Observe the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system...

Page 15: ...manufacturer s recommendations Figure 2 TIG Welding Connections Figure 3 Gas Cylinder Connection 2 4 Connections for TIG Welding Check the mains voltage before connecting the machine to the mains When...

Page 16: ...rts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation Before starting welding check the gas flow rate from the...

Page 17: ...comfortably Make sure that the machine is connected to power Check that the mains connections are correct Check the mains power supply fuses mains cable and its plug Check the on off operating switch...

Page 18: ...onic Card E203A CNT V43 165I Fan Welding Socket Electronic Card E203A PWR V43 160 Electronic Card E203A AC PWR V43 Thermostat A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K2502000...

Page 19: ...NUAL L N Line Filter Primary Recti ier Capacitors IGBT Module Control Unit Supply Voltage DC High Frequency Transformer Secondary Recti ier Control Line Feedback Output Filter Workpiece Electrode Clam...

Page 20: ...20 monoSTICK 165i EN www magmaweld com USER MANUAL Ground Ground Thermal Thermal Power Current Ground Circuit Diagram Annex...

Page 21: ...e E mail Contact Name Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Company Name Technician s Name Commissioning Date Warranty Start Date WARRANTY CARD Please visit out we...

Page 22: ......

Page 23: ...23 monoSTICK 165i RU www magmaweld com 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 3 3 1 3 2 4 4 1 4 2 TIG 24 31 31 32 33 33 34 34 35 36 37 38 39 40 a...

Page 24: ...24 monoSTICK 165i RU www magmaweld com...

Page 25: ...25 monoSTICK 165i RU www magmaweld com MIG CV MMA VRD AED...

Page 26: ...26 monoSTICK 165i RU www magmaweld com n...

Page 27: ...27 monoSTICK 165i RU www magmaweld com...

Page 28: ...28 monoSTICK 165i RU www magmaweld com 10 2 TS EN 55011 100 IEC61000 3 12...

Page 29: ...29 monoSTICK 165i RU www magmaweld com 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 30: ...30 monoSTICK 165i RU www magmaweld com IMF www magmaweld ru wr...

Page 31: ...31 monoSTICK 165i RU www magmaweld com 1 2 1 monoSTICK 165i 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 monoSTICK 165i 3 25 TIG TIG 10 25 monoSTICK 165i 50 60 185 250 25 1 1...

Page 32: ...32 monoSTICK 165i RU www magmaweld com 1 3 X U0 I2 U1 IP23S U2 S1 I1 MMA 1 EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4...

Page 33: ...33 monoSTICK 165i RU www magmaweld com 1 4 1 5 1 1 7905201603 16 3 7906201603 16 3 monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S 1 50 60 25 C EN 60974 1 I X A A...

Page 34: ...34 monoSTICK 165i RU www magmaweld com 2 2 30 40 C 2 1 IEC 61000 3 12...

Page 35: ...35 monoSTICK 165i RU www magmaweld com 2 3 0 2 0 2 5 3 25 4 0 40 60 A 60 90 A 100 140 A 140 180 A 60 90 A 100 130 A 140 180 A 60 100 A 70 130 A 120 170 A...

Page 36: ...36 monoSTICK 165i RU www magmaweld com 2 4 TIG 0 TIG TIG 2 TIG 3...

Page 37: ...37 monoSTICK 165i RU www magmaweld com 10 3 1 6 or...

Page 38: ...38 monoSTICK 165i RU www magmaweld com 3 2 1 2 3 4 5...

Page 39: ...V1 2 E201B FLT E203A CNT V43 165I E203A PWR V43 160 E203A AC PWR V43 A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K250200025 A377900104 K405000178 K405000222 A314800108 1 2 4 5 5...

Page 40: ...40 monoSTICK 165i RU www magmaweld com L N IGBT DC 4 2...

Page 41: ...41 monoSTICK 165i RU www magmaweld com...

Page 42: ......

Page 43: ...MAGMA MEKATRON K MAK NE SANAY VE T CARET A Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com www magmaweld ru wt...

Page 44: ......

Page 45: ...ikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al ma Tavsiyeleri rt l Elektrod Kayna in Ba lant lar TIG Kayna in Ba lant lar BAKIM VE ARIZA B LG LER Bak m Hata G...

Page 46: ...trik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da h...

Page 47: ...lanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde hava...

Page 48: ...ati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cakl k...

Page 49: ...e sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabilir...

Page 50: ...kilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiyet ver...

Page 51: ...netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabi lir T bbi implantlar olan...

Page 52: ...kabilen bir kaynak makinesidir nvert r teknolojisinin d ey kaynak karakteristi i ile optimizasyonu neticesinde kararl ark ve iyi bir yeniden tutu ma performans vermektedir Valfli bir TIG torcu ile tun...

Page 53: ...ak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umas i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak X U0 I2 U1 IP23S U2 S1 I...

Page 54: ...DC kVA mm ADC ADC kg mm 1 1 7905201603 16 mm 3 m 7906201603 16 mm 3 m monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S TEKN K ZELL KLER ebeke Gerilimi 1 Faz 50 60 Hz...

Page 55: ...larda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu duru...

Page 56: ...ayar i in referans olarak verilmi tir L tfen elektrod retcisinin tavsiyelerini uyunuz 2 4 TIG Kayna in Ba lant lar Makineyi ebekeye ba lamadan nce ebekede do ru gerilimin olup olmad n kontrol edin Fi...

Page 57: ...z Par alar n ba lant lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz...

Page 58: ...elektri e ba l oldu undan emin olunuz ebeke ba lant lar n n do ru oldu unu kontrol ediniz ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz A ma kapama anahtar n kontrol ediniz T m k...

Page 59: ...Elektronik Kart E203A CNT V43 165I Fan Kaynak Prizi Elektronik Kart E203A PWR V43 160 Elektronik Kart E203A AC PWR V43 Termostat A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K2502...

Page 60: ...LLANIM KILAVUZU 4 2 Ba lant emalar Blok Diyagram L N Giri Filtresi Giri Do rultucu Kapasit rler IGBT Mod l Kontrol nitesi Besleme Voltaj DC Y ksek Frekans Trafosu k Do rultucu Kontrol Hatt Geri Beslem...

Page 61: ...61 monoSTICK 165i TR www magmaweld com KULLANIM KILAVUZU Toprak Toprak Termik Termik G Ak m Toprak Devre emas Ekler...

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Page 63: ...u E Postas Teslim Alan n Ad Soyad Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com nvan Teknisyenin Ad Soyad Devreye Alma Tarihi Garanti Ba lama Tarihi GARANT BELGES Garanti...

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Page 67: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 68: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 01 2023 UM_MONOS165_082022_0120...

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