manualshive.com logo in svg

Magmaweld Monostick 165i, User Manual

Share
Download
Magmaweld Monostick 165i User Manual Download Page 4

4

monoSTICK 165i

EN

www.magmaweld.com

USER MANUAL

CONTENTS

Contents

1

1.1
1.2
1.3
1.4
1.5

2

2.1
2.2
2.3
2.4

3

3.1
3.2

4

4.1
4.2

SAFETY PRECAUTIONS

TECHNICAL INFORMATION

General Information
Machine Components
Product Label
Technical Data
Accessories

INSTALLATION

Delivery Control
Installation and Operation Recommendations
Connections for MMA Welding
Connections for TIG Welding

MAINTENANCE AND SERVICE

Maintenance
Troubleshooting

ANNEX

 

Spare Parts List
Connection Diagrams

5

11
11
12
13
13

14
14
15
15

16
17

18
19

Summary of Contents for Monostick 165i

Page 1: ...monoSTICK 165i 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...EN DC WELDING INVERTER RU DC TR DC KAYNAK NVERT R 3 monoSTICK 165i...

Page 4: ...INFORMATION General Information Machine Components Product Label Technical Data Accessories INSTALLATION Delivery Control Installation and Operation Recommendations Connections for MMA Welding Connect...

Page 5: ...occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear dry an...

Page 6: ...recautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks Shield...

Page 7: ...perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For this r...

Page 8: ...prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a chain in a...

Page 9: ...be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manufactur...

Page 10: ...head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped around the body of the machine in any way The body of...

Page 11: ...the silicon controlled rectifier equipments and 25 less than the magnetically controlled equipments monoSTICK 165i proved well that it can work between 185 to 250 V 50 60 Hz line voltages Therefore t...

Page 12: ...1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rated Weld...

Page 13: ...CODE V VDC kVA mm ADC ADC kg mm 1 1 7905201603 16 mm 3 m 7906201603 16 mm 3 m monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S TECHNICAL DATA Mains Voltage 1 phase...

Page 14: ...aces Observe the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system...

Page 15: ...manufacturer s recommendations Figure 2 TIG Welding Connections Figure 3 Gas Cylinder Connection 2 4 Connections for TIG Welding Check the mains voltage before connecting the machine to the mains When...

Page 16: ...rts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation Before starting welding check the gas flow rate from the...

Page 17: ...comfortably Make sure that the machine is connected to power Check that the mains connections are correct Check the mains power supply fuses mains cable and its plug Check the on off operating switch...

Page 18: ...onic Card E203A CNT V43 165I Fan Welding Socket Electronic Card E203A PWR V43 160 Electronic Card E203A AC PWR V43 Thermostat A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K2502000...

Page 19: ...NUAL L N Line Filter Primary Recti ier Capacitors IGBT Module Control Unit Supply Voltage DC High Frequency Transformer Secondary Recti ier Control Line Feedback Output Filter Workpiece Electrode Clam...

Page 20: ...20 monoSTICK 165i EN www magmaweld com USER MANUAL Ground Ground Thermal Thermal Power Current Ground Circuit Diagram Annex...

Page 21: ...e E mail Contact Name Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Company Name Technician s Name Commissioning Date Warranty Start Date WARRANTY CARD Please visit out we...

Page 22: ......

Page 23: ...23 monoSTICK 165i RU www magmaweld com 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 3 3 1 3 2 4 4 1 4 2 TIG 24 31 31 32 33 33 34 34 35 36 37 38 39 40 a...

Page 24: ...24 monoSTICK 165i RU www magmaweld com...

Page 25: ...25 monoSTICK 165i RU www magmaweld com MIG CV MMA VRD AED...

Page 26: ...26 monoSTICK 165i RU www magmaweld com n...

Page 27: ...27 monoSTICK 165i RU www magmaweld com...

Page 28: ...28 monoSTICK 165i RU www magmaweld com 10 2 TS EN 55011 100 IEC61000 3 12...

Page 29: ...29 monoSTICK 165i RU www magmaweld com 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 30: ...30 monoSTICK 165i RU www magmaweld com IMF www magmaweld ru wr...

Page 31: ...31 monoSTICK 165i RU www magmaweld com 1 2 1 monoSTICK 165i 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 monoSTICK 165i 3 25 TIG TIG 10 25 monoSTICK 165i 50 60 185 250 25 1 1...

Page 32: ...32 monoSTICK 165i RU www magmaweld com 1 3 X U0 I2 U1 IP23S U2 S1 I1 MMA 1 EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4...

Page 33: ...33 monoSTICK 165i RU www magmaweld com 1 4 1 5 1 1 7905201603 16 3 7906201603 16 3 monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S 1 50 60 25 C EN 60974 1 I X A A...

Page 34: ...34 monoSTICK 165i RU www magmaweld com 2 2 30 40 C 2 1 IEC 61000 3 12...

Page 35: ...35 monoSTICK 165i RU www magmaweld com 2 3 0 2 0 2 5 3 25 4 0 40 60 A 60 90 A 100 140 A 140 180 A 60 90 A 100 130 A 140 180 A 60 100 A 70 130 A 120 170 A...

Page 36: ...36 monoSTICK 165i RU www magmaweld com 2 4 TIG 0 TIG TIG 2 TIG 3...

Page 37: ...37 monoSTICK 165i RU www magmaweld com 10 3 1 6 or...

Page 38: ...38 monoSTICK 165i RU www magmaweld com 3 2 1 2 3 4 5...

Page 39: ...V1 2 E201B FLT E203A CNT V43 165I E203A PWR V43 160 E203A AC PWR V43 A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K250200025 A377900104 K405000178 K405000222 A314800108 1 2 4 5 5...

Page 40: ...40 monoSTICK 165i RU www magmaweld com L N IGBT DC 4 2...

Page 41: ...41 monoSTICK 165i RU www magmaweld com...

Page 42: ......

Page 43: ...MAGMA MEKATRON K MAK NE SANAY VE T CARET A Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com www magmaweld ru wt...

Page 44: ......

Page 45: ...ikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al ma Tavsiyeleri rt l Elektrod Kayna in Ba lant lar TIG Kayna in Ba lant lar BAKIM VE ARIZA B LG LER Bak m Hata G...

Page 46: ...trik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da h...

Page 47: ...lanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde hava...

Page 48: ...ati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cakl k...

Page 49: ...e sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabilir...

Page 50: ...kilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiyet ver...

Page 51: ...netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabi lir T bbi implantlar olan...

Page 52: ...kabilen bir kaynak makinesidir nvert r teknolojisinin d ey kaynak karakteristi i ile optimizasyonu neticesinde kararl ark ve iyi bir yeniden tutu ma performans vermektedir Valfli bir TIG torcu ile tun...

Page 53: ...ak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umas i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak X U0 I2 U1 IP23S U2 S1 I...

Page 54: ...DC kVA mm ADC ADC kg mm 1 1 7905201603 16 mm 3 m 7906201603 16 mm 3 m monoSTICK 165i 230 1 60 3 25 160 7 7 35 160 20 10 160 467 x 160 x 312 65 7 5 IP 23S TEKN K ZELL KLER ebeke Gerilimi 1 Faz 50 60 Hz...

Page 55: ...larda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu duru...

Page 56: ...ayar i in referans olarak verilmi tir L tfen elektrod retcisinin tavsiyelerini uyunuz 2 4 TIG Kayna in Ba lant lar Makineyi ebekeye ba lamadan nce ebekede do ru gerilimin olup olmad n kontrol edin Fi...

Page 57: ...z Par alar n ba lant lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz...

Page 58: ...elektri e ba l oldu undan emin olunuz ebeke ba lant lar n n do ru oldu unu kontrol ediniz ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz A ma kapama anahtar n kontrol ediniz T m k...

Page 59: ...Elektronik Kart E203A CNT V43 165I Fan Kaynak Prizi Elektronik Kart E203A PWR V43 160 Elektronik Kart E203A AC PWR V43 Termostat A229500001 A430800001 K405000212 K405000101 A430800002 K405000238 K2502...

Page 60: ...LLANIM KILAVUZU 4 2 Ba lant emalar Blok Diyagram L N Giri Filtresi Giri Do rultucu Kapasit rler IGBT Mod l Kontrol nitesi Besleme Voltaj DC Y ksek Frekans Trafosu k Do rultucu Kontrol Hatt Geri Beslem...

Page 61: ...61 monoSTICK 165i TR www magmaweld com KULLANIM KILAVUZU Toprak Toprak Termik Termik G Ak m Toprak Devre emas Ekler...

Page 62: ......

Page 63: ...u E Postas Teslim Alan n Ad Soyad Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com nvan Teknisyenin Ad Soyad Devreye Alma Tarihi Garanti Ba lama Tarihi GARANT BELGES Garanti...

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 68: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 01 2023 UM_MONOS165_082022_0120...

Reviews:

No comments

Brands by name

Popular brands

Load more brands