Magmaweld ID 500 M/MW PULSE User Manual Download Page 1

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USER MANUAL

KULLANIM KILAVUZU

ID 500 M/MW PULSE

MIG / MAG WELDING MACHINE

(+90) 444 93 53
magmaweld.com
[email protected]

(+90) 538 927 12 62

MIG / MAG KAYNAK MAKİNESİ

Summary of Contents for ID 500 M/MW PULSE

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID500M MWPULSE MIG MAGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 MIG MAG KAYNAK MAK NES EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...he Gas Cylinder Water Cooling Unit Connection Of Interconnection Hose Package OPERATION User Interface Menu Structure Remote Control MIG Curve ConnectionTo Mains Selection and Replacement ofWire Feed...

Page 4: ...beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with the bare hand Never touch par...

Page 5: ...table filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or painted materia...

Page 6: ...rder to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death when usin...

Page 7: ...lectrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and emitted...

Page 8: ...cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carr...

Page 9: ...ing power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical implants For...

Page 10: ...composition on the LCD screen Its classic and intelligent modes make it easy for the user to adapt to synergistic mode and accelerate their acclimatization 1 2MachineComponents Figure 1 ID 500MW PULS...

Page 11: ...Voltage Indicator 3 Torch Main Connection 4 On Off Switch 5 Case Pole Connection 6 Ground Clamp connection 7 Electrode Pole Connection 8 Wire Speed Welding Current Adjustment Knob 9 Voltage Adjustment...

Page 12: ...Current I2 MainsVoltage U1 Protection Class IP21S RatedWeldingVoltage U2 Power absorbed from mains S1 Rated Current Consumption From Mains I1 Three PhaseTransformer Rectifier Constant Current Constant...

Page 13: ...2 47 5 113 5 IP21S 32 7 500 48 3 1 0 1 2 63 33 4 1075x531x1334 50 500 24 STANDARD ACCESSORIES OPTIONAL ACCESSORIES Grounding clamps and cable 70mm2 5m Torch CO2 Pressure Regulator CO2 Heater 24VAC Mix...

Page 14: ...n the machine secure the gas cylinder by connecting the chain immediately If you will not place the gas cylinder on the machine secure the gas cylinder to the wall with a chain The electrical outlet o...

Page 15: ...ctions 2 3 3ConnectingtheGasCylinder Use regulators and heaters that comply with international standards to work safely and achieve the best results Make sure the size of the hose connection of the ga...

Page 16: ...eSanayiTicaretA Water cooling units cannot be operated with external supply For easy transport of machines with hose package of 10 meters or longer the wire feed unit and the interim package have been...

Page 17: ...done with the help of the adjustment knob The current will be adjusted by turning the adjustment knob to the right and left Depending on the selected Mode welding set voltage adjustment will be done w...

Page 18: ...e Adjustment Parameters Setting Range Menu Key Itisusedtoswitchbetweenpagesinthemenu Pressthebuttononcetoswitchtotheotherpage However itprovides return to the main page after the parameter settings Pr...

Page 19: ...Pulse MIG MAG Setting Range Classic Smart Synergic MIG MAG Setting Range Classic Smart Synergic MIG MAG CLASSIC MODE You can adjust your wire speed and welding voltage in certain tolerance value rang...

Page 20: ...irculation will start and after the welding is completed the water cooling unit LED will remain on during the time set in the menu Setting Range 1 5 sec d COOLINGTIME D Pulse Double Pulse CLASSIC MODE...

Page 21: ...Gas type will be selected The type of gas to be used must be selected correctly Setting Range 82 18 92 8 97 5 2 5 100 Ar 100 C02 c GASTYPE Material thickness is selected The material thickness to be...

Page 22: ...filling process to prevent cracking at the end of welding This function has active and passive modes When the Crater Filling is active the welding current is reduced by a certain linearity at the end...

Page 23: ...e process ends after the final gas period PrG Initial GasTime I Welding Current PoG Final GasTime 4TRIGGER MODE When the torch trigger is pressed and released once welding starts and there is no need...

Page 24: ...t the end of the final gas time Youcanusethe6triggerfunctionstomakeacraterorforannealing PrG Pre Gas Period IC Initial current ST StartTime I Welding Current FT End time FC End Current PoG Final Gas P...

Page 25: ...active when 6 trigger mode is selected Even though it allows setting for other modes it will not work Setting Range 0 5 sec b STARTINGTIME Finish Current will be determined It operates as a percentage...

Page 26: ...chine the Program on the display will be as follows You can select Read and recall the program you want to use by reaching the program no page and perform the operations on that program 2 If you are n...

Page 27: ...e of 118 and 10 less than 118 will be displayed on the screen D Pulse Current Adj 10 129 106 When double pulse method is selected the time of maximum and minimum current will be determined as a percen...

Page 28: ...imum tolerance value 10 Setting Range 0 5 m dk You can increase your welding current up to the maximum tolerance value 10 Setting Range 5 A You can increase your welding current up to the maximum tole...

Page 29: ...0 9 9 sec 0 1 sec Clicking Adjustment Active Passive Wire Diameter 0 8 1 6 mm 1 0 mm Method CoolingTime MIG MAG MMA 1 5 min MIG MAG 1 Arc OnTime 0 2 9 9 sec 0 2 sec Mode Synergic Smart Classic Cell Ga...

Page 30: ...system structure the wire is mechanically driven with the power applied to the four rollers Even in negativities such as motor heating and increased friction the wire feed speed will not change provi...

Page 31: ...le observing that the welding wire roller rotates freely then push and release the trigger a few times to check for any loosening of the winding Re attach the nozzle and contact nozzle to the torch wh...

Page 32: ...ressure on the pressure lever D The conduit length of the roller is small for the wire used Wire form is distorted E The conduit length of the roller is big for the wire used The wire cannot be transm...

Page 33: ...is ensured After the ambient conditions have returned to normal the machine functions will also be activated Memory There are 4 job memories that can be saved Smart Fan The internal temperature of the...

Page 34: ...if necessary It should be ensured that these materials are original products for a long term use 4 1 Maintenance DailyMaintenance Do not remove the warning labels on the device Replace the worn torn l...

Page 35: ...supply fuses mains cable and plug Set the correct pressure wheel setting The mains connections are not correct Wire feed rollers were not chosen to fit the wire diameter Check whether the mains conne...

Page 36: ...authorized service Visually inspect the fan for proper operation Please contact the authorized service if it does not operate Open the air ducts There may be problems at different points in the machi...

Page 37: ...pressed the gas will come for 30 seconds and if the free gas button is not pressed again within 30 seconds the gas flow will stop after 30 seconds If the free gas button is pressed again within 30 se...

Page 38: ...8002002 A312900020 A312900020 K405000251 K405000251 A377900106 A308900004 A377900106 K366100006 K366100006 K405000280 K405000280 A250200015 A250200015 K405000254 K405000254 A421050002 A833000005 A3121...

Page 39: ...Slot Cover Lock Swivel Caster A225100014 A225100014 A253006019 A253006019 A225222002 A225222002 K309003213 K309003213 A229900003 A229900101 A229900003 A229900101 A310100010 K107909065 A229300006 A3101...

Page 40: ...NNEX 4 COOLING UNIT SPARE PART LIST DEFINITION NO Radiator Quick Coupling Red WaterTank Water Pump Quick Coupling Blue Fan 380V 1 4 2 5 3 6 ID 500 M PULSE A260000004 A245700003 A249000005 A240000006 A...

Page 41: ...EN www magmaweld com 41 USER MANUAL KULLANIM KILAVUZU ID 500 M MW PULSE ANNEX 5 ID 500 M MW PULSE CIRCUIT DIAGRAM Annex 5 ID 500 M MW PULSE Circuit Diagram...

Page 42: ...EN www magmaweld com 42 USER MANUAL KULLANIM KILAVUZU ID 500 M MW PULSE ANNEX 6 ID 500 M MWWATER UNIT CIRCUIT DIAGRAM Annex 6 ID 500 M MWWater Unit Circuit Diagram...

Page 43: ...Edilecek Hususlar Kurulum ve al maTavsiyeleri Kaynak Ba lant lar Elektrik Fi i Ba lant s Toprak Pensesini Par as na Ba lama GazT p n Ba lama Su So utma nitesi Uzun Ara Paketlerin Ba lant s KULLANIM B...

Page 44: ...i sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elektrik ta yan par alara kesi...

Page 45: ...yon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak temiz hava sa layan maske...

Page 46: ...neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan bir...

Page 47: ...g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla i...

Page 48: ...e g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal v...

Page 49: ...esini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r r...

Page 50: ...i i 9 Tel H z Kaynak Set Ak m Ayar D mesi 20 Is t c Priz Soketi 10 Voltaj Ayar D mesi 21 Su nitesi Enerji Soketi 11 anta S cak Su Giri 22 ebeke Kablosu ID 500 M MW PULSE a r ko ullar i in tasarlanm Pu...

Page 51: ...i 2 SetVoltaj KaynakVoltaj G stergesi 11 Gaz k 3 Tor Ba lant s 12 Data Soketi 4 A ma Kapama Anahtar 13 ekmece 5 anta Kutup Ba lant s 14 Gaz Giri i 6 Toprak Pensesi Ba lant s 15 Is t c Priz Soketi 7 El...

Page 52: ...imi U0 Anma Kaynak Ak m I2 ebeke Gerilimi ve Frekans U1 Koruma S n f Anma Kaynak Gerilimi U2 ebekeden ekilen G ebekeden ekilen Anma Ak m I1 Fazl Transformat r Do rultucu Sabit Ak m SabitVoltaj Do ru A...

Page 53: ...113 5 IP21S 32 7 500 48 3 1 0 1 2 63 33 4 1075x531x1334 50 500 24 STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Topraklama Pensesi ve Kablosu 70mm2 5m Tor CO2 Bas n Reg lat r CO2 Is t c s 24VAC Mix Bas n...

Page 54: ...zerinden ge mesine izin vermeyin Gaz t p makinenin zerine yerle tirildi inde derhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara...

Page 55: ...trik Fi i Ba lant s ekil 4 GazT p Is t c Reg lat r Ba lant lar 2 3 3GazT p n Ba lama Emniyetle al mak ve en iyi sonu lar elde etmek i in standarlara uygun reg lat r ve s t c lar kullan n Kullanaca n z...

Page 56: ...ma niteleri harici besleme ile al t r lamaz 10metreveyadahauzunarapaketesahipmakinelerdeta makolayl sa lanmas i intels rme nitesiilearapaketayr labilir ekildetasarlanm t r Uzun ara paketlerin iki ucu...

Page 57: ...ak m n g sterir hata mesaj g sterir Se ilen moda ba l olarak bo ta veya y k an nda kaynak voltaj n g sterir Se ilen moda ba l olarak tel h z ve kaynak set ak m ayar butonu yard m ile yap l r Ayar but...

Page 58: ...ar Double Pulse Zaman Ayar Parametreler Ayar Aral Men Tu u Men de sayfalar aras ge i i in kullan l r Birkez bas larak di er sayfaya ge i sa lan r Bununla birlikte parametre ayarlar ndan sonra ana sayf...

Page 59: ...MIG MAG Ayar Aral Klasik Ak ll Sinerjik D Pulse Double Pulse MIG MAG Ayar Aral Klasik Ak ll Sinerjik MIG MAG Ayar Aral Klasik Ak ll Sinerjik MIG MAG KLAS K MOD Tel h z ve kaynak voltaj n belirli tole...

Page 60: ...aynak tam bittikten sonra men de ayarlanan s re boyunca su so utma nitesi ledi a k kalacakt r Ayar Aral 1 5 dk d SO UTMA S RES D Pulse Double Pulse KLAS K MOD Double Pulse y nteminde klasik mod aktif...

Page 61: ...Aral 0 8 1 6 mm b TEL API Gaz tipi se imi yap l r Kullan lacak olan gaz tipi do ru olarak se ilmelidir Ayar Aral 82 18 92 8 97 5 2 5 100 Ar 100 C02 c GAZT P Malzeme kal nl se ilir Kullan lacak olan m...

Page 62: ...yonu ayar yap l r Ayar Aral Aktif Pasif Kaynak bitiminde olu acak atlamalar engellemek i in yap lan dolgu i lemidir Bu fonksiyonda aktif ve pasif modu bulunmaktad r Krater aktif oldu unda kaynak bitim...

Page 63: ...par as na gelindi inde kaynak ak m artar Son gaz s resi sonunda s re biter PrG n Gaz S resi I Kaynak Ak m PoG Son Gaz S resi 4TET K MODU Tor teti ine birkez bas l p b rak ld nda kaynak ba lar ve kayna...

Page 64: ...ikfonksiyonunukrateryapmakyadatavlamayapmaki inkullanabilirsiniz PrG n Gaz S resi IC Ba lang Ak m ST Ba lang Zaman I Kaynak Ak m FT Biti Zaman FC Biti Ak m PoG Son Gaz S resi Metod modu se ildi inde k...

Page 65: ...belirlenir 6 tetik modu se ildi inde aktif olacakt r Di er modlar i in ayar imkan verse de al maz Ayar Aral 0 5 sn b BA LANGI ZAMANI Biti ak m belirlenir Ana ak m n y zdesi eklinde al r 6 tetik modu s...

Page 66: ...eye ula abilir noktada iseniz makine ekran ndan Program Oku se ene ini se ip program no sayfas na gelip istedi iniz program a r p o programda i lem yapabilirsiniz 2 E er makineye ula abilir noktada de...

Page 67: ...fazlas ile 118 in 10 az olarak ekranda g r l r D Pulse Akim Ayari 10 129 106 Double pulse y ntemi se ildi inde maksimum ve minimum ak m n zaman y zde olarak belirlenir Ayar Aral 20 80 Ekranda g r len...

Page 68: ...e 10 kadar artt rabilirsiniz Ayar Aral 0 5 m dk Kaynak ak m n z maksimum tolerans de erine 10 kadar artt rabilirsiniz Ayar Aral 5 A Kaynak ak m n z maksimum tolerans de erine 10 kadar artt rabilirsini...

Page 69: ...5Mn AIMg5 AIsi 5 AL 99 5 Bo luk S resi 0 0 9 9 sn 0 0 sn Tetik Metod 2 4 6 2 GeriYanma 25 0 25 0 step Krater Aktif Pasif Pasif Pasif Kal nl k 0 6 20 0 mm 1 0 mm Son Gaz 0 0 9 9 sn 0 1 sn Vuruntu Ayar...

Page 70: ...s rme sistemini g receksiniz 4WD sistem yap s sayesinde tel mekanik olarak 4 makaraya birden uygulanan g ile s r l r Motor s nmas s rt nmelerin artmas gibi olumsuzluklarda bile tel s rme h z de i mez...

Page 71: ...kaynak teli makaras n n rahat d nd n g zlemleyin teti i bir ka kere bas p b rakarak sar mda herhangi bir gev eme olup olmad n kontrol edin Tel tor ucundan k nca nozulu ve kontak memeyi torca geri tak...

Page 72: ...i in makara y zeyinde bozulmalar olu uyor D Makaran n kanal boyu kullan lan tel i in k k Telin eklinde bozulmalar olu uyor E Makaran n kanal boyu kullan lan tel i in b y k Tel kaynak b lgesine sevk ed...

Page 73: ...olmas sa lan r Ortamko ullar n nnormaled nmesisonras makinefonksiyonlar dadevreye girer Haf za Yap lan i lerin kaydedilmesini sa layan 4 adet i haf zas vard r Smart Fan Makinei s s s rekliolarak l l r...

Page 74: ...melerin uzun s reli kullan lmas i in orjinal r nler olmas na dikkat edin 4 1 Bak m G nl kBak m NOT Yukar dabelirtilens reler cihaz n zdahi birsorunlakar la lmamas durumundauygulanmas gerekenmaksimum p...

Page 75: ...l s rme makaralar ndaki bask ok az ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz Do ru bask makaras ayar n yap n z ebeke ba lant lar hatal Tel s rme makaralar tel ap na uygun se...

Page 76: ...ke voltaj normal ise yetkili servis ile ileti ime ge iniz Fan n al p al mad n g z ile kontrol ediniz al mamas durumunda yetkili servis ile irtibata ge iniz Hava kanallar n n n n a n z Makine i erisind...

Page 77: ...ld nda gaz 30 saniye boyunca gelecek 30 saniye i inde tekrar serbest gaz d mesine bas lmaz ise 30 saniye sonunda gaz ak duracakt r E er 30 saniye i erisinde serbest gaz d mesine tekrar bas l rsa bas l...

Page 78: ...NT3P nt R le ElektronikKartE121A 2 1 12 4 15 7 18 10 2 13 5 16 8 19 11 3 14 6 17 9 ID 500 M PULSE A308900004 A834000003 A308033102 A312100018 A834000003 A308033102 A312100018 K405000230 K405000230 K40...

Page 79: ...006019 A253006019 A225222002 A225222002 K309003213 K309003213 A229900003 A229900101 A229900003 A229900101 A310100010 K107909065 A229300006 A310100010 K107909065 A229300006 Elektronik Kart E306A 1A Kay...

Page 80: ...EK 4 SO UTMA N TES YEDEK PAR A L STES TANIM NO Radyat r Quick Kaplin K rm z Su Deposu Su Pompas Quick Kaplin Mavi Fan 380V 1 4 2 5 3 6 ID 500 M PULSE A260000004 A245700003 A249000005 A240000006 A2457...

Page 81: ...TR 81 www magmaweld com ID 500 M MW PULSE USER MANUAL KULLANIM KILAVUZU EK 5 ID 500 M MW PULSE DEVRE EMASI Ek 5 ID 500 M MW PULSE Devre emas...

Page 82: ...TR 82 www magmaweld com ID 500 M MW PULSE USER MANUAL KULLANIM KILAVUZU EK 6 ID 500 MW PULSE SU N TES DEVRE EMASI Ek 6 ID 500 MW PULSE Su nitesi Devre emas...

Page 83: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 84: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 28 02 2020 UM_IDMMWP500_022020_02202...

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