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USER MANUAL | MANUEL D’UTILISATION | РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ | KULLANIM KILAVUZU

COMPACT SERIES / KOMPAKT SERİSİ

Giriş Filtr

esi

Giriş Doğrultucu

apasit

ör

ler

IGB

T Modül

Hall Effect

Kontr

ol Ünit

esi

Yüksek F

rekans T

rafosu

Çıkış Doğrultucu

Kontrol

Hattı

Çıkış Ş

ok Bobini

Gaz

Tel Sürme Ünit

esi

Şö

Çıkış Filtresi

İş

ça

sı

Kaynak Torç

Kontrol Hattı

Solenoid V

alf

Membr

an P

aneli

Kumanda T

rafosu

5.2 Blok Diyagram

Ekler

Summary of Contents for COMPACT Series

Page 1: ...90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 COMPACT SERIES USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...FR RU TR EN 3 POSTE SOUDER MIG MAG MIG MAG MIG MAG KAYNAK MAK NES MIG MAG WELDING MACHINE COMPACT SERIES KOMPAKT SER S...

Page 4: ...endations Connections Mains Plug Connection Connecting the Grounding Clamp to the Workpiece Connecting the Gas Cylinder Water Cooling Unit for MW Models OPERATION Settings in the Bag User Interface Re...

Page 5: ...vere or fatal injuries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by auth...

Page 6: ...in addition to the above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to...

Page 7: ...cutting operations you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting eq...

Page 8: ...ilatable dust free areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to...

Page 9: ...ance of the appliance must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written...

Page 10: ...e with the joining materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables sho...

Page 11: ...It allows you to perform MIG TIG MMA welding methods and carbon gouging with a single machine Thanks to its synergic feature welding current and voltage are adjusted automatically after welding parame...

Page 12: ...7 Adjustment Pot 8 On Off Switch 9 Electrode Pole Connection 10 Water Unit Led 11 Water Unit Hot Water Inlet 12 Water Unit Cold Water Outlet 13 Gas Inlet 14 Heater Socket Socket 15 Fan 16 Cooling Sys...

Page 13: ...EN 13 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU COMPACT SERIES KOMPAKT SER S 1 3 Product Label Technical Information...

Page 14: ...terruption in the first 6 minutes of the 10 minutes period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min...

Page 15: ...D ACCESSORIES QTY 1 Workpiece Clamp and Cable 7905203505 35 mm 5 m 7905305005 50 mm 5 m ID 300 MK MKW PULSE SMART ID 400 MK MKW PULSE SMART OPTIONAL ACCESSORIES QTY 1 1 1 1 1 1 1 Gas Hose MIG MAG CO A...

Page 16: ...ing welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warran...

Page 17: ...of the machine and tighten the nut Open the gas cylinder valve to check that the tube is full and that there are no leaks in the gas flow path If you hear a noise and or detect a smell of gas as a lea...

Page 18: ...table for the temperature of the working environment The coolant must be within the minimum and maximum values shown on the front panel of the unit Different coolant or water should not be added Diffe...

Page 19: ...en the lines in the relevant column When the welding method is selected the relevant led will light 1 WIRE FEEDING 2 GAS FLOW 3 WELDING METHOD SELECTION Setting Range MIG MAG Pulse MIG MAG Pulse weldi...

Page 20: ...d The wire diameter to be used must be selected correctly Each press of the button enables a transition between the lines in the relevant column When the wire type is selected the corresponding led wi...

Page 21: ...digital display It displays the setting parameters of the functions and the welding voltage at the time of load or idle depending on the selected mode 1 LEFT DISPLAY 2 RIGHT DISPLAY Idle Synergic Mode...

Page 22: ...selected welding current You can adjust the voltage by turning the adjustment knob in the direction within a certain tolerance range SYNERGIC MODE When selected welding parameters such as wire type w...

Page 23: ...th the pot Within certain tolerance range 5 you can set the voltage by turning the pot left and right When synergic mode is selected voltage is calculated automatically according to set parameters Wit...

Page 24: ...reases from low speed to the set speed In this way knocks and splashes at the beginning of the welding are prevented Crater Crater function setting is made Setting Range On Off It is the filling proce...

Page 25: ...will be off Setting Range P1 P2 P3 Trigger mode selection will be made Each time the button 8 is pressed the other trigger mode is switched Setting Range 2 Trigger 4 Trigger Method Operation 2 TRIGGE...

Page 26: ...s when the workpiece is reached Release the pressed torch trigger and the welding will continue Welding Termination Release the pressed torch trigger The wire feed motor will stop The arc extinguishes...

Page 27: ...ase your welding current up to the maximum tolerance value 10 Setting Range 5 A You can increase your welding current up to the maximum tolerance value 10 Setting Range 5 A You can increase your weldi...

Page 28: ...arc length adjustment in the range of 7 7 by turning the same pot to the right or left As it goes towards 7 the wire approaches the nozzle the arc length increases As it goes towards 7 the wire approa...

Page 29: ...chine is energized the led inside of the compartment will be active which will make it easier to replace the roller Use wire feed rollers suitable for the material and diameter of the welding wire you...

Page 30: ...tip of the torch while observing that the welding wire roller rotates freely then push and release the trigger a few times to check for any loosening of the winding Re attach the nozzle and contact n...

Page 31: ...onduit length of the roller is big for the wire used The wire cannot be transmitted to the welding area Figure 10 Pressure Setting and Roller Selection Mistakes 3 9 Adjustment of Gas Flow Adjust the g...

Page 32: ...t conditions have returned to normal the machine functions will also be activated Memory There are 3 job memories that can be saved Smart Fan The internal temperature of the machine is continuously me...

Page 33: ...ould be cleaned regularly If necessary it should be replaced Make sure that these materials are original products for long term use Every 3 Months Do not remove the warning labels on the device Replac...

Page 34: ...and the consumables on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the conta...

Page 35: ...alue 0000 NOP will be displayed on the screen Fan is not operating Machine operates noisily Unstable and or non adjustable welding current Heater outlet is not operating Check the fuse Contact the aut...

Page 36: ...have been blocked The machine operating environment can be extremely hot or lack of air E03 E04 E05 E06 Thermal Protection Contact the authorized service The machine may have been overloaded Overcurre...

Page 37: ...re Feeding System Welding Socket Power Connector Electronic Card E206A CNT3P Electronic Card E121A 2 Electronic Card Rs Filter Gas Valve Sleeve Potency Button Connector Electronic Card E206A 1 Electro...

Page 38: ...OMPAKT SER S 1 2 3 4 5 6 7 MATERIAL CODE NO Fan 1 4 7 2 5 8 3 6 A249000005 A240000006 A300190001 A245700003 A250001126 A300101011 A245700002 A260000010 DEFINITION Water Cooling Unit Annex Radiator Gla...

Page 39: ...anel Front Panel Line Filter Primary Recti ier Capacitors IGBT Module High Frequency Transformer Secondary Recti ier Output Choke Shunt Workpiece Hall Effect Control Unit Control Line Gas Wire Feeding...

Page 40: ...EN 40 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU COMPACT SERIES KOMPAKT SER S Water Un t Socket GLASS FUSE FAST WATER PUMP Annex 5 3 Water Unit Circuit Diagram...

Page 41: ...uslar Kurulum ve al ma Tavsiyeleri Kaynak Ba lant lar Elektrik Fi i Ba lant s Toprak Pensesini Par as na Ba lama Gaz T p n Ba lama Su So utma nitesi KULLANIM B LG LER Tel S rme nitesindeki Ayarlar Kul...

Page 42: ...sed rlerinin ulusal elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve...

Page 43: ...m sa buralar n iyi havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kulla...

Page 44: ...mk n olan en b y k dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esn...

Page 45: ...elerde platformun zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yarala...

Page 46: ...ninden yan yana olacak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zer...

Page 47: ...inde geri d n me y nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v...

Page 48: ...ni tek bir makine ile ger ekle tirmenizi sa lar Sinerjik zelli i sayesinde tel tipi kal nl k ve gaz tipini belirlendikten sonra kaynak ak m ve voltaj otomatik olarak ayarlan r Klasik ve ak ll modlar k...

Page 49: ...Ekran 7 Ayar Potu 8 A ma Kapama Anahtar 9 Elektrod Kutup Ba lant s 10 Su nitesi Ledi 11 Su nitesi S cak Su Giri 12 Su nitesi So uk Su k 13 Gaz Giri i 14 Is t c Priz Soketi 15 Fan 16 Su nitesi Enerji S...

Page 50: ...50 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU TR COMPACT SERIES KOMPAKT SER S 1 3 r n Etiketi Teknik Bilgiler...

Page 51: ...i durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak al ma ev...

Page 52: ...az 50 60 Hz Anma Kaynak Ak m 40 ebekeden ekilen G 40 A k Devre Gerilimi ebekeden ekilen Ak m 40 Kaynak Ak m Ayar Sahas B R M V VDC kVA A ADC ADC 400 82 32 1 22 1 400 50 400 ID 400 MK MKW PULSE SMART 1...

Page 53: ...m sokulmamal d r Makineyi ta mak i in kald rma halkalar ya da fork lift kullan lmal d r Makineyi gaz t p yle birlikte kald rmay n G kayna n d meyece i ve devrilmeyece i sert d zg n ve e imsiz bir zemi...

Page 54: ...seniz zincirle duvara sabitleyin Emniyetle al mak ve en iyi sonu lar elde etmek i in standartlara uygun reg lat r ve s t c lar kullan n Kullanaca n z gaz reg lat r n n hortum ba lant s n n ebad n n 3...

Page 55: ...v s ilave edin So utma s v s nitenin n panelinde g sterilen minimum ve maksimum de erleri i erisinde olmal d r Farkl so utma s v s ya da su eklenmemelidir Farkl s v eklentileri kimyasal tepkimelere ya...

Page 56: ...s tunda sat rlar aras ge i sa lan r Kaynak y ntemi se ili oldu unda ilgili led yanacakt r 1 SERBEST TEL 2 SERBEST GAZ 3 KAYNAK Y NTEM SE M MIG MAG Pulse MIG MAG Pulse kaynak y ntemi sadece Pulse i er...

Page 57: ...CrNi CuAl Tel ap se imi yap l r Kullan lacak olan tel ap do ru olarak se ilmelidir Butona her bas ta ilgili s tunda sat rlar aras ge i sa lan r Tel ap se ili oldu unda ilgili led yanacakt r Ayar Aral...

Page 58: ...kte Sinerjik Mod Kaynak set volt Kaynak voltaj Kaynak voltaj Kaynak voltaj Kaynak set volt Kaynak set volt Ak ll Mod Klasik Mod Men i eri ini hata mesajlar n se ilen moda ba l olarak bo ta y k an nda...

Page 59: ...u turur Kaynak y ntemi olarak MIG MAG kaynak y ntemi se ildi inde modlar u ekildedir Makinenin orijinalde hangi de eri nerdi ini g rmek ve o de ere geri d nmek isterseniz ayar d mesinin zeri ne bir ke...

Page 60: ...nda 5 potu sa a sola evirerek voltaj ayarlayabilirsiniz Sinerjik mod se ili oldu unda belirlenen parametrelere g re voltaj otomatik olarak hesaplan r Belirli tolerans aral nda 5 potu sa a sola evirere...

Page 61: ...inde kaynak ak m belirli bir lineerlikle d r l p kaynak sonlan r Crt Kaynak S resi Metod se ili oldu unda kaynak yap lacak s re ayarlan r Ayar Aral 0 2 9 9 sn Pon 7 PROGRAM SE M Yap lan i lerin kayded...

Page 62: ...Tetik tekrar bas l p b rak ld nda kaynak sonlanacakt r Kaynak ba lang c Kaynak sonlanmas Tor teti ine bas n ve bas l tutun Tor teti ine bas n ve serbest b rak n n gaz s resi kadar koruyucu gaz ak ba l...

Page 63: ...erans de erine 10 kadar azaltabilirsiniz Ayar Aral 5 A Tel h z n z maksimum tolerans de erine 10 kadar artt rabilirsiniz Ayar Aral 0 5 m dk Kaynak ak m n z maksimum tolerans de erine 10 kadar artt rab...

Page 64: ...0 25 Voltaj 0 25 Tel 0 25 Tel 0 25 Krater A k n Gaz n Gaz Yava kalk A k Yava kalk Kapal Krater Kapal Set Volt Krater A k n Gaz n Gaz Krater Kapal Yava kalk A k Yava kalk Kapal Krater Krater Geri Yanma...

Page 65: ...h z de i mez Ark stabilitesi m kemmeldir Makine enerjilendi i anda i eride bulunan led aktif olacak makara de i imi yaparken kolayl k sa layacakt r Kullanaca n z kaynak telinin malzemesine ve ap na uy...

Page 66: ...s k ne de ok gev ek ba lay n Teli b rakmadan tel giri k lavuzundan ge irerek makaralara makaralar zerinden de torcun i ine s r n Kaynak telini tel makaras n n ba land yerden kart p elinizden ka rmada...

Page 67: ...u uyor C Bask kolu ok s k t r ld i in makara y zeyinde bozulmalar olu uyor D Makaran n kanal boyu kullan lan tel i in k k Telin eklinde bozulmalar olu uyor E Makaran n kanal boyu kullan lan tel i in b...

Page 68: ...ullar n n normale d nmesi sonras makine fonksiyonlar da devreye girer Haf za Yap lan i lerin kaydedilmesini sa layan 3 adet i haf zas vard r Smart Fan Makine i s s s rekli olarak l l r l len s cakl a...

Page 69: ...nak yapmay n 4 1 Bak m G nl k Bak m Tel S rme Mekanizmas temiz tutulmal ve makara y zeyleri kesinlikle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava ya...

Page 70: ...su hasarl Tel s rme makaralar ndaki bask ok az ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz Do ru bask makaras ayar n yap n z ebeke ba lant lar hatal Tel s rme makaralar tel ap...

Page 71: ...al mad n g z ile kontrol ediniz al mamas durumunda yetkili servis ile irtibata ge iniz Hava kanallar n n n n a n z Makine i erisinde farkl noktalarda sorun olabilir Fan al m yor olabilir Makine a r a...

Page 72: ...l Tas Mak Sistemi 3 l Ba lant Tel S rme Sistemi Kaynak Prizi G Konnekt r Elektronik Kart E206A CNT3P Elektronik Kart E121A 2 Elektronik Kart Rs Filtre Gaz Ventil Rakoru Potans D mesi Konnekt r Elektro...

Page 73: ...RIES KOMPAKT SER S 1 2 3 4 5 6 7 MALZEME KODU NO Su Deposu Su Pompas Cam Sigorta Yuvas Quick Kaplin K rm z Fan Cam Sigorta H zl Quick Kaplin Mavi Radyat r 1 4 7 2 5 8 3 6 A249000005 A240000006 A300190...

Page 74: ...R S T Giri Filtresi Giri Do rultucu Kapasit rler IGBT Mod l Hall Effect Kontrol nitesi Y ksek Frekans Trafosu k Do rultucu Kontrol Hatt k ok Bobini Gaz Tel S rme nitesi nt k Filtresi Par as Kaynak Tor...

Page 75: ...75 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU TR COMPACT SERIES KOMPAKT SER S 5 3 Su nitesi Devre emas CAM S GORTA HIZLI Ekler...

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Page 80: ...3 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 02 2022 UM_IDMKWPS300400_022022_0...

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