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1-800-MAGLINE 

(624-5463) 

                                             www.magliner.com

15

Wiring Diagram

MAGLINE, INC.

1205 W CEDAR STREET

STANDISH, MI 48658

(P)

 800-624-5463

(

F

) 8

00-968-7504 

WWW.

MAGLINER

.COM

BATTERY A 

12 V

G

BATTERY B 

12 V 

+ -

BATT

MOTOR 

1

2

14 

5

13 

12 

11 

10 

9

4

3

2

8

6

7

1

+

-

+

-

CB 

35

MOTOR 

BRAKE

COIL 

   2     1 

3

TH

R

OTTLE

POT 

ON OFF 

SWITCH 

CONNECTOR A

CONNECTOR B 

CONTROLLER

CHARGE

PORT 

FEMALE 

1    2 

3

CHARGE PLUG MALE 

+26-27 VDC ACROSS

PINS 1 AND 2

BATTERY POWER SUPPLY 

+24 -25 VDC WHEN FULLY

CHARGED

(MIN 20 VDC REQUIRED) 

 

24V SYSTEM

WIRING DIAGRAM

BRAKE SWITCH

(SHOWN IN DISENGAGED POSTION)

14-PIN MOLEX

4-PIN MOLEX

2-PIN MOLEX

Summary of Contents for MGA81G16-3

Page 1: ...Gemini Owner s Manual 1 Read the Owners Manual thoroughly before first use 2 Charge the Motorized Gemini for six hours before using it for the first time If the battery completely discharges rechargi...

Page 2: ...16 Warranty Magliner products have a one 1 year warranty unless otherwise specified from the date of purchase against defects in workmanship or material Any part or component except items covered by w...

Page 3: ...An aluminum walk ramp must be used to overcome obstacles over one inch Never use on a moving vehicle Always stand beside the machine walking forward while operating in reverse Never walk backwards wi...

Page 4: ...18 inches 62 25 inches Usable platform length 50 5 inches Operating temperature 20 to 120 F 20 to 120 F NOTE When the outside temperature is below 30 F the Gemini ConvertibleTruck should not be left...

Page 5: ...al outlet Do not operate the unit when the battery charger is plugged in Turn the unit Off while charging Do not expose charger to rain or snow Store the charger in a dry clean place Use the charger o...

Page 6: ...F Always keep the machine on charge Batteries stored for long periods of time will self discharge and may get so low that the charger cannot recharge them Keep the terminals clean and tight Handle the...

Page 7: ...s on the spreader rod see Figures 2 and 3 3 You are now ready to use the convertible truck in the 4 wheel position Figure 1 Figure 2 Figure 3 From 4 wheel to 2 wheel 1 Place one hand securely on the B...

Page 8: ...aking The drive system features regenerative braking by which the electronic controller uses the motor to slow down the machine in both forward and reverse directions To slow down the machine reduce t...

Page 9: ...while secured to the truck BEFORE any transportation takes place Storage andTransportation Correct Incorrect Pre Trip Inspection 1 Before each use check for damaged or missing components Replace damag...

Page 10: ...r personal injury Ramps must be correctly and securely attached to the truck or trailer body The absence of a smooth transition between ramp and trailer may cause the operator to lose control or the M...

Page 11: ...avel see Specifications section Don t Change direction while on ramp Switch to neutral freewheel while in middle of ramp Stop abruptly while on ramp Descending Do Be sure transaxle is engaged before d...

Page 12: ...o a stop and park in place even on an incline as long as the load on the Motorized Gemini does not exceed capacity Using the Motorized Gemini On Off Switch 1 Turn the rocker switch to ON position 2 If...

Page 13: ...ds in reverse as described on pages 9 11 Do not drive the Motorized Gemini through more than 2 inches of water and never submerge the drive system or battery box Do not drive off curbs or ledges highe...

Page 14: ...amage Electrical Daily Check for loose electrical connections Battery Charging Daily Red amber or green charging light should turn on when charging Casters Daily Inspect for wear clean dirt and debris...

Page 15: ...BATT MOTOR 1 2 14 5 13 12 11 10 9 4 3 2 8 6 7 1 CB 35 MOTOR BRAKE COIL 2 1 3 THROTTLE POT ON OFF SWITCH CONNECTOR A CONNECTOR B CONTROLLER CHARGE PORT FEMALE 1 2 3 CHARGE PLUG MALE 26 27 VDC ACROSS P...

Page 16: ...sure none are broken and also check connector to make sure wires are secure in connector Insufficient range Hilly or soft terrain Batteries not broken in Cold batteries Battery not fully charged Damag...

Page 17: ...LINE 624 5463 www magliner com 17 MAGLINE INC 1205 West Cedar Street Standish Michigan 48658 USA 1 800 MAGLINE 624 5463 Email customerservice magliner com www magliner com 2018 2021 Magline Inc REV 05...

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