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Magliner CooLift CPA48, Owner'S Manual

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Magliner CooLift CPA48 Owner'S Manual Download Page 3

       1-800-MAGLINE (624-5463) 

 

 

 Page 3                                               www.magliner.com

CooLift

®

Table of Contents

 

Introduction, Safety Instructions  ...........................................................................................................4

Operating Labels ...................................................................................................................................5

General Specifications 

..........................................................................................................................6

CooLift Pallets .......................................................................................................................................7

Controls -- General Operation ......................................................................................................... 8-12

Battery Instructions ........................................................................................................................ 13-15

Troubleshooting ............................................................................................................................. 16-17

Maintenance / Inspection Checklist................................................................................................ 18-23

Summary of Contents for CooLift CPA48

Page 1: ...agliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models with electric hydraulic lift AND propulsion CPA models ...

Page 2: ...of other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory will be repaired or replaced without charge and returned to the owner freight prepaid by Magline Inc Alterations of Magliner products void any warranty or liability on the part of Magline Inc Magline...

Page 3: ...om CooLift Table of Contents Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 12 Battery Instructions 13 15 Troubleshooting 16 17 Maintenance Inspection Checklist 18 23 ...

Page 4: ...outine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the brake system making sure the containment strap functions correctly making sure the lift deck raises and lowers smoothly without excessive noise slowing or shuddering checking the brake system to ensure proper slowing stopping and holding functions Always use the containment strap wh...

Page 5: ...nspect CooLift and pallets for damage before using Do not use if there are signs of damage improper maintenance or load shift Do not exceed capacity limit NO RIDING Riding on the CooLift could cause serious injury DO NOT USE ONTRUCK RAMPS Use caution on natural grades operator should be positioned uphill from cart when descending use brake to control speed no sharp turns Always apply holding brake...

Page 6: ... 5 mph REV NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended periods of time Extended exposure to subfreezing temperatures will adversely affect CooLift battery life The CooLift should be stored above 48 F when possible If the unit is stored in cooler temperatures the throttle...

Page 7: ...t in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets when stacking Only stack pallets when empty Do not make modifications to pallet Secure load before transporting Use for intended purpose only Ergonomically placed hand holes for easy carrying Sizes Capacity Part Nu...

Page 8: ...et direction for propulsion assist feature G Brake Lever used for slowing and stopping the momentum of the CooLift H Holding Brake Latch used to keep the CooLift from rolling inadvertently Always engage holding brake whenever CooLift is unattended I Cord Storage Brackets holds the AC built in battery charger input cord when not in use J Containment Strap should be used to secure loads during trans...

Page 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift J K L ...

Page 10: ... head CPA48 or pallet stops CPA43 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound changed of the running hydraulic pump and the stop of upward motion of the pallet 4 Engage the holding brake by depressing the brake lever back toward the horizontal handle with one hand and flipping the holding brake latch into one of the provided notches to hold it...

Page 11: ...pallet and toggle the up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the CooLift should be parked next to the wall and strapped in with the holding brake engaged Figure 2 C Transporting a pallet with the Magliner CooLift 1 When transporting a pallet with the CooLift the ...

Page 12: ... begin motion Note Once the throttle is engaged the dead man s switch button cannot be released without inactivating propulsion If the dead man s switch button is released you will need to fully return the throttle to its home position and then repeat steps 3 4 above in order to reactivate propulsion assist feature General Propulsion Assist Warnings Do not use propulsion assist when in confined sp...

Page 13: ...y or watches when working on the batteries as an accidental shorting could occur and cause severe burning Only qualified technicians should service your Magliner CooLift power supply system Disconnect the batteries by unplugging the main wiring harness at the control board before attempting to replace any electrical components Only use authorized Magliner CooLift replacement parts Battery Life The...

Page 14: ... cord is located such that it will not be a trip hazard or otherwise subject to damage or stress Do not operate a charger with a damaged cord or plug replace immediately Do not operate a charger if it has received a sharp blow been dropped or otherwise subjected to damage or stress Do not disassemble the charging unit To reduce risk of electrical shock unplug the charging unit from the AC power su...

Page 15: ...Note Battery may be charged as often as desired Magline recommends charging at least once after each delivery route is complete Battery Meter Operating Instructions Battery meter will show the charged state of the battery whenever the main power switch is turned ON During normal operation the charged state of the battery is indicated by the number of bars displayed on the meter Full charge is 10 s...

Page 16: ...charger port The pump is running but the deck is not lifting Is the fluid level correct in the reservoir Do you see any leaks in the hydraulic system Is the manual pump release valve open Is the breather cap for the pump reservoir plugged The deck lifts to the top position but then gradually lowers Is the manual release valve fully closed Do you see any leaks in the hydraulic system The deck lifts...

Page 17: ...derneath the CooLift deck Check for leaks in the brake system and tighten loose components or repair any damaged components Wipe up any fluid that may have leaked into the drip pan using shop towels Contact Magline if problem persists The propulsion assist feature is not operating Have the batteries been charged Are both the lift system and propulsion system switches turned to the ON position Full...

Page 18: ...a lithium based grease to the lead screws Brush the grease evenly across the threads Turn on the CooLift run deck up and down a few times to distribute grease Lift deck to its fully raised position Turn off CooLift Oil chains lightly with a 40 weight or greater oil Moly chain lubricant may be used as a substitute Lift deck to its fully raised position Turn off CooLift Chain should have 1 8 side to...

Page 19: ... a 40 weight or greater oil Moly chain lubricant may be used as a substitute Lift deck to its fully raised position Turn off CooLift Chain should have 1 4 side to side play between sprockets when you push on it To adjust loosen or tighten the 5 16 18 x 2 long socket head cap screws in the mount plate until 1 4 play in chain is reached Related Components Drive chain lubrication Drive chain tension ...

Page 20: ...tles Deck lifts and lowers within 3 4 seconds each way Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lock brakes for 10 minutes then push on cart with brake still locked Operate lift system up and down several times electrically Description Cart is straight and properly aligned No damage or excessive wear Cart rolls smoo...

Page 21: ...Plate should be flat and free of damage or excessive wear Plating should not be cracked or damaged Mounting screw should be tight Weekly Deck Deck is in good condition No damage No excessive wear Visual inspection Straight sections Smooth curves Flat surfaces Minor scratches and dings Weekly Deck Yoke screws are not loose in deck Manual inspection Screws are tight Weekly Brake System No system lea...

Page 22: ...ng is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch mounting hardware is tight Manual inspection Components are tight to mounting surfaces Weekly Operator Interface Handle enclosure and door are free of damage and in good condition Door latches are fully functional Visu...

Page 23: ...ible damage or wear Monthly Brake System Brake discs have minimal rub and warp Spin wheel Wheel should continue to rotate several times before stopping Monthly Suspension Wheels and casters spin freely Manual inspection Wheel should continue to rotate several times before stopping Monthly Suspension Mounting hardware is tight Front wheel yoke Rear caster frame Main axle mounts to frame and axle cl...

Page 24: ...rews Guide block cotter pins in rod Manual inspection Components are tight to mounting surfaces Monthly Welds No cracked welds Visual inspection No cracks or damage Monthly Welds Front caster plate Visual inspection No cracks or damage Monthly Welds Base plate Visual inspection No cracks or damage Monthly Welds Enclosure Visual inspection No cracks or damage Monthly Welds Frame general Visual insp...

Page 25: ...ectrical Control boards Manual Visual inspection No loose components Wiring harness connectors are securely in place Wiring harnesses are not damaged Quarterly Electrical Operation Cycle deck up and down several times Deck should move through entire range of motion without tripping circuit breaker Buttons should not stick in down position Quarterly ...

Page 26: ...1 800 MAGLINE 624 5463 Page 26 www magliner com CooLift ...

Page 27: ...1 800 MAGLINE 624 5463 Page 27 www magliner com CooLift ...

Page 28: ...er com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form B9355 REV 05 2018 Copyright 2015 2018 Magline Inc Patent www magliner com patents ...

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