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 Technical Service Manual

MKG Series Gas Griddles

L22-296 Rev 0 (4/08)

Page 17

Photo 39

Photo 40

Photo 41

4.10.4  Thermistor Probe Replacement

The Solid State control has a separate temperature
sensing probe, the thermistor probe can be
removed without removing the Solid State control.

 

Remove the upper panel assembly according to
Section 4.1.2.

 

Remove the burner manifold bracket, Pilot
cover plate, and the burner seal plates
according to Sections 4.6 & 4.7.

 

Remove the two (2) screws(A) that hold the
probe retention plate in place, See Photo 39.

 

Slide the probe and plate outward together.

 

Disconnect the probe wires from the Solid State
control.

 

Slide the defective probe out from the retention
plate. Insert replacement probe into the vacated
hole of the plate to install together

 

Locate the probe hole(A) in the rear of the
sensing bulb slot, carefully align, and slide the
thermistor probe all the way into the slot, See
Photo 40.

 

Slide the retention plate up to the “V” bracket
and align the mounting holes and secure with
“New” self tapping screws if available.

4.11  SAFETY VALVE REPLACEMENT

 Snap Action Models

If the test criteria from Section 4.2.4 have been
met, but the appliance does not operate properly,
replacement of the Safety valve may be required.

 

Shut off gas supply to appliance at the 1/2“
manual shut off valve(C), See Photo 1.

 

Disconnect 1/2” gas inlet(A) connection, 3/8”
gas outlet(B) connection(s), pilot gas outlet(C)
connection, and the pilot thermocouple(D)
connection, See Photo 41.

Note: Insure correct gas flow direction on the

replacement valve

 

Disassemble piping and fittings from defective
gas valve, and assemble onto the replacement
gas valve in the same orientation. Use pipe
sealant compound on all male threads.

 

Once piped, install the replacement valve into
the appliance. Re-secure all gas connections
to be leak free.

 

Re-attach the thermocouple to the safety valve
junction, take care to thread part correctly,
cross threading the junction may result in
component failure.

 

Test appliance for leaks, and proper operation
of the burner system.

4.12  SOLENOID VALVE REPLACEMENT-

Matchless Models “E” & “ST”

If all test criteria has been met according to
Section(s) 4.2.2 & 4.2.3, it may be required to
replace the gas valve solenoid. The procedure is
the same to replace either the pilot valve or main
gas valve solenoid.

Summary of Contents for MKG24

Page 1: ...ual for the life of the equipment Model ___________________________ Serial ___________________________ Date Purchased ____________________ ENGLISH Models MKG24 MKG36 MKG48 MKG60 MKG72 All Options Buil...

Page 2: ...k disconnect must comply with ANSI Z24 41 WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING This appliance is intended for p...

Page 3: ...4 2 3 Insufficient or Absence of Flame 10 4 2 4 Pilot Lock in Snap Action Series 10 4 2 5 Pilot Lock in Matchless Series E ST 10 4 3 IGNITION MODULE REPLACEMENT 10 4 4 PILOT ASSEMBLY REPLACEMENT 11 4...

Page 4: ...ns and grease chute options Suffix E models have flame proving spark ignition systems and electro mechanical thermostats External power supply is required Suffix ST models have flame proving spark ign...

Page 5: ...C and controlled by the gas regulator D mounted in the back of the unit See Photo 1a 2 2 HEATING SYSTEM MATCHLESS IGNITION SERIES E ST Start up of Unit See Photo s 2 and 2a Open the shut off valve C P...

Page 6: ...inserted into a hole at the end of the slot 3 Temperature Calibration Each temperature control operates a twelve 12 inch zone Each zone consists of two burners except for zones containing a left or r...

Page 7: ...e the knob Once the retaining nut is loose pull straight out on the knob to insure that the knob can move freely on the shaft Align the white indicator line with the average temperature of the corresp...

Page 8: ...mpartment See Photo 12 Pull lower panel away from front of appliance this will give access to the gas valves ignition modules and temperature controls To remove the upper switch panel remove the 10 se...

Page 9: ...el with insulated pliers and depress the red button of the Piezo ignitor Check for a visible spark to the panel See Photo 15 If no spark is produced replacement of the Piezo ignitor may be required To...

Page 10: ...o 41 from the safety valve and measure the output between the contact and ground Open circuit output should be greater than 15mv closed circuit should be greater than 8mv thermocouple connected Note T...

Page 11: ...ter B opening can cause incomplete combustion or yellow flames at the burner ports See Photo 22 To align the burner manifold D loosen or tighten manifold Bracket screws E until the manifold orifices a...

Page 12: ...ke care to not damage the brass fittings or pipe threads See Photo 24 Prior to installing the new orifices insure that the fittings are not clogged and reapply thread sealant to all male threads where...

Page 13: ...ain that the end of the burner B is located on the indexing pin A of the burner mounting plate See Photo 28 Re install the remaining screws runner tube and sheet metal in reverse order Insure that all...

Page 14: ...d operation of the contacts as follows Remove lower front panel refer to Section 4 1 2 Light pilots refer to Section 2 2 when pilots are lit turn all thermostats to the Off position Using a voltmeter...

Page 15: ...ove wire connections E from the Solid State temperature control See Photo 33 Using a multi meter check the probe resistance against the cooking surface temperature Use the Resistance Chart in Section...

Page 16: ...wire terminals B C from the thermostat with needle nose pliers or other adequate tool Photo 31 Pull the thermostat knob off the thermostat shaft Remove the thermostat from the mounting bracket by rem...

Page 17: ...1 SAFETY VALVE REPLACEMENT Snap Action Models If the test criteria from Section 4 2 4 have been met but the appliance does not operate properly replacement of the Safety valve may be required Shut off...

Page 18: ...mounting screw s that secure the assembly to the framework of the cabinet There is one screw above and below the solenoids See Photo 44 Disconnect all piping and fittings from the inlet A and outlet...

Page 19: ...2 Faulty gas connection 3 Manual shut off closed 4 Defective Safety valve 1 Check that all gas connections are turned On verify gas pressure at the regulator 2 Verify that all connections are fully En...

Page 20: ...ify internal ground connection Replace power cord if ungrounded Pilot will not stop sparking 1 No gas to pilot burner 2 Spark gap incorrect 3 Spark leakage 4 Un grounded power cord 1 Check pilot solen...

Page 21: ...ON OFF RIGHT MODULE IGNITION ORG L1 K1 IM1 K3 J P1 3 ORG S1B MAIN VALVE J P1 5 W RED BGND HV GRN Y MV1 RIGHT PILOT VALVE PV1 L2 V2 L2 YEL WHT PV1 115V 50 60Hz NEMA 5 15P PP10439 BRN 4A BLK 3 PILOT OK...

Page 22: ...HEAT CONTROL TEMP TC1 5 4 NO 7 COM 6 S2B TP2 WHT R 3 MV1 J P1 1 VIOL ORG 4 5 ON OFF RIGHT MODULE IGNITION TP1 ORG L1 K1 IM1 K3 J P1 3 ORG S1B MAIN VALVE J P1 5 W RED BGND HV GRN Y MV1 RIGHT PILOT VAL...

Page 23: ...VIOL VIOL J P1 5 WHT BLU S1 4 5 BRN J P4 1 BLU MODULE J P1 1 IGNITION IM1 W RED WHT MAIN VALVE MV1 RIGHT GRN Y PILOT VALVE J P1 4 WHT L2 V2 L2 ON OFF R 3 BLU WHT TC1 CONTROL TEMP K3 L1 MV1 HEAT ORG G...

Page 24: ...L NEXT PAIR BGND HV ORG BLU TC2 TEMP CONTROL J P4 6 HEAT VIOL VIOL J P1 5 WHT BLU S1 4 5 BRN J P4 1 BLU MODULE J P1 1 IGNITION IM1 W RED WHT MAIN VALVE MV1 RIGHT GRN Y PILOT VALVE J P1 4 WHT L2 V2 L2...

Page 25: ...Trouble Shooting Guide MKG Series Gas Griddles L22 296 Rev 0 4 08 Page 25 Notes...

Page 26: ...684 World Wide Website Address www magikitchn com In the event of problems with or questions about your equipment please contact the MagiKitch n Authorized Service and Parts representative ASAP coveri...

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