Magiglo Elite ME16T User, Installation & Servicing Instructions Download Page 4

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Page ii

3.9.

Installation Procedure (Fire) ..................................................................................... 36

3.9.1.

Continuation of Installation - Remote Control Model ......................................... 36

3.9.2.

Continuation of Installation - Optimum Control Model ....................................... 37

3.9.3.

Continuation of Installation - Trim Switch Control Model ................................... 38

3.9.4.

Installation of the Glass (Physical) Barrier (if supplied) ..................................... 38

3.9.5.

Commissioning .................................................................................................. 39

3.9.6.

Checking for Spillage ......................................................................................... 40

3.9.7.

Instructing the User ............................................................................................ 40

Servicing Instructions ..................................................................................................... 41

4.1.

General Requirements ............................................................................................. 41

4.2.

Servicing Instructions ............................................................................................... 41

4.3.

Replacing Parts ........................................................................................................ 42

4.3.1.

Pilot Assembly Replacement ............................................................................. 42

4.3.2.

Injector Replacement ......................................................................................... 42

4.3.3.

Control Valve Replacement ............................................................................... 42

4.3.4.

Motor Replacement (Remote Control / Optimum Control Models / Trim Switch

Models) ........................................................................................................................... 43

4.4.

Installation and Operational Troubleshooting ........................................................... 44

Summary of Contents for Elite ME16T

Page 1: ...6 18 Victorian Fires LPG models prefixed with the letter L Fuel Effect Options Coal Effect NG and LPG Pebble Effect NG Only Control Options Manual Control Remote Control Response S Optimum Control Trim Switch Control For use on Natural Gas G20 at a supply pressure of 20mbar or Propane G31 at a supply pressure of 37mbar in GB and IE Dependent upon model ...

Page 2: ...year of purchase Burley Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was purchased As the purchaser s contract of sale is with the retailer Burley Magiglo are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid Burley Magig...

Page 3: ...mobox Only 21 2 8 4 Black Painted Metal Surfaces 21 2 8 5 Brass or Chrome Surfaces 22 2 8 6 Stainless Steel 22 2 8 7 Care of Ceramic Backs 22 3 Installation Instructions 23 3 1 General Safety Requirements 23 3 2 Flue Requirements 23 3 2 1 Masonry Flue 23 3 2 2 Installation of Burley Magiglo Elite 16 Models only into a 125mm 5 Class 2 Metal Flue system 24 3 2 3 Installation Example using Metal Flue...

Page 4: ...hysical Barrier if supplied 38 3 9 5 Commissioning 39 3 9 6 Checking for Spillage 40 3 9 7 Instructing the User 40 4 Servicing Instructions 41 4 1 General Requirements 41 4 2 Servicing Instructions 41 4 3 Replacing Parts 42 4 3 1 Pilot Assembly Replacement 42 4 3 2 Injector Replacement 42 4 3 3 Control Valve Replacement 42 4 3 4 Motor Replacement Remote Control Optimum Control Models Trim Switch M...

Page 5: ...t British Standards BS 5871 Pt 3 Installation of Decorative Fuel Effect Gas Fires BS 6891 Pipe work Installation BS 5440 Pts 1 2 Flues and Ventilation BS EN 1856 Chimneys Requirements for metal chimneys System chimney products BS 715 Metal flue boxes 3 In other EC countries equivalent rules in force must be used 4 It is important for correct combustion of this fire that the imitation fuel is place...

Page 6: ...able Please refer to the full Flue and Chimney Requirements within the Installation Instruction section Gas Supply 1 This range of decorative gas fires are suitable for use with either Natural Gas G20 at 20mbar supply pressure or LPG G31 at 37mbar supply pressure please check appliance data plate for compatibility 2 A separate means of isolating the gas supply should be provided near to the applia...

Page 7: ...minimum of 5 square inches of free air space below the base of the fire Minimum opening free air in fire fret Minimum opening free air in ash pan cover Figure 1 Fire Front Specification Height to Centre A Maximum 9 Inches 23cm Minimum 7 5 Inches 19cm Ash Pan Cover Height B Maximum 3 5 Inches 9cm Minimum 2 5 Inches 6 4cm Ash Pan Cover Free Air Opening Minimum 5 sq Inches 32 3cm 2 Fire Fret Free Air...

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Page 9: ...r fire as shown and follow the appropriate operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual BM Control See Section 2 1 1 on Page 6 Manual Manual Mertik Control See Section 2 1 2 on Page 7 Remote Control See Section 2 1 2 on Page 7 Optimum Control See Section 2 1 4 on Page 9 Trim Switch Control See Section 2 1 4 on Page 9 ...

Page 10: ...manually by applying a lighted match or taper to the pilot jet and following the above procedure NOTE No attempt should be made to relight the fire for at least 3 minutes after the pilot flame has been extinguished either intentionally or unintentionally 6 Once the pilot is established the main burner can be operated by turning the control knob anti clockwise The preset minimum is found with the a...

Page 11: ...4 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 9 5 The main burner will have cross lit from the pilot 6 Now the gas rate can be adjusted to the desired setting by turning the GAS RATE ADJUSTING KNOB to any position between the pre set high and low 7 To switch off the main burner turn the IGNITION KNOB to the Pilot burner...

Page 12: ...this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be manipulated to select the desired gas rate between maximum and minimum By pressing the buttons in short bursts you will be able to adjust the gas rate in small steps 8 To turn the fire off continuously press the ...

Page 13: ... main flame position 6 Press and hold the large flame button in Figure 12 Figure 13 until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can be adjusted to the desired setting by pressing the small flame dot button Any rate between the pre set high and low can be obtained using the two buttons 9 To switch off the main burner press and hold the ...

Page 14: ... Receiver Unit 1 Remove the receiver unit from under the fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see diagram 2 Replace the old batteries with new ones ensuring they are inserted in the correct polarity 3 Replace the cover on the receiver unit ensuring that it is securely closed 4 Return the receiver unit to its original mounting position...

Page 15: ...ht way up 5 Secure with screws REAR OF WALL PLATE CABLE TO VALVE BATTERY PACK 4 x 1 5 V AA BATTERIES LOW OFF SWITCH HIGH SWITCH brown brown brown blue blue blue white black Figure 18 2 4 Battery Replacement Trim Switch Control 1 Open the Control Cover 2 Slide out the battery holder from under the fire 6 Replace all batteries with new ones 4 x AA batteries required Ensure that the batteries are ins...

Page 16: ...cing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these RCF articles is kept to a minimum We recommend that you should follow the normal hygiene rules of not smoking eating or drinking in the work area When replacing Components containing Refractory Cera...

Page 17: ...Page 13 For clarity the Coal Effect Layouts start on the next page ...

Page 18: ...htly together will result in a poor flame picture The best results come from a loose fuel build 5 Do not place any coals immediately over the pilot assembly 6 After the appliance has been allowed to warm up operated on high setting for 10 15 minutes small adjustments using a small pair of tongs may be made to the top layer to achieve the desired flame picture 7 It is recommended that the coals be ...

Page 19: ...ERATION TUBES SMALL SQUARE COALS HALF SIZE COALS LPG Only RANDOM COALS Figure 22 Elite 16 Victorian MEDIUM SQUARE COALS AERATION TUBES SMALL SQUARE COALS HALF SIZE COALS ON LPG BURNERS ONLY RANDOM COALS Figure 23 Elite 18 Victorian ...

Page 20: ... E and place them on the tray as shown in the relevant figure ensuring that the port holes and the cross ignition slot on the right hand side remain clear Note that the aeration tubes should be placed on their back with the legs facing up ensuring that as few port holes are blocked as possible 2 Using Pebbles A B K position as shown to form the second layer 3 Using Pebbles A B C D position as show...

Page 21: ...RONT PEBBLES E EQUALLY PLACED FLAT PEBBLES H LARGE PEBBLES A B LARGE PEBBLES A Figure 24 Elite 16 Fire 18 Taper FIRST LAYER SECOND LAYER FRONT AND THIRD LAYERS TOP LAYER H H H H LARGE MEDIUM PEBBLES C D A B PILOT AERATION TUBES LARGE PEBBLES A B LARGE PEBBLES K FRONT PEBBLES E EQUALLY PLACED FLAT PEBBLES H LARGE PEBBLES A B LARGE PEBBLES A B Figure 25 Elite 18 Taper ...

Page 22: ...SECOND LAYER A B C D F PEBBLES FRONT AND TOP LAYER Figure 27 Elite 18 Victorian 2 6 Fitting the Trim Thermobox Only 1 Most trims are coated with a protective film This must be removed by peeling off before fitting the trim 2 The trim is held on by four magnets These will either be attached to the trim or supplied loose in a separate envelope Space them as shown in Figure 28 3 Offer the trim onto t...

Page 23: ...nerally heating appliances will create warm air convection currents that will transfer heat to any wall surface against which they are located Some soft furnishings including blown vinyl wallpapers may not be suitable for use where they are likely to encounter temperatures above the normal room level For this reason the manufacturer s advice should be sought before using this type of wall covering...

Page 24: ...tory Ceramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably licensed landfill sites 2 8 1 Cleaning the Fire Bed and the Imitation Coals Pebbles 1 If excessive debris is observed on the imitation fuels or fire bed this must be removed before further using the...

Page 25: ...f tweezers if available or a piece of fine soft wire pick out the lint from the lint guard 2 With the aid of a small nozzle attachment on your vacuum cleaner apply suction at the lint guard on the pilot Very carefully do the same on the pilot head If after carrying out the above procedure there is no improvement to the performance of the fire seek expert help Lint Guard Figure 29 2 8 3 Cleaning th...

Page 26: ...y removed the surface can then be re polished using 3M Scotchbrite pads Fine Grade Periodically it may be necessary to coat the entire surface in order to achieve a uniform finish This can be achieved by applying a light coat of oil baby oil using a soft lint free cloth then buffing in line with the grain until the excess is removed NOTE After any cleaning process the surface must be thoroughly dr...

Page 27: ...mestic Gas Installations 2 A faulty flue or chimney may result in smoke and fumes entering the room 3 The flue should be sound free from obstructions and if it has previously been used with a solid fuel or oil fired appliance it should be swept before installing this gas fire The flue must be inspected annually to ensure continued clearance of combustion products 4 Any flue damper plates or obstru...

Page 28: ...imum dimensions as shown in Figure 31 There must be a minimum of 50mm clearance from any combustible material alternatively the box may be insulated with 25mm Rockwool or equivalent The top of the box must be insulated with 25mm Rockwool or equivalent Where minimum and maximum dimensions are shown these must be adhered to These are examples only and may not accurately represent your particular ins...

Page 29: ...16 Elite 6 9kW Models Only REGISTER PLATE 125mm 5 FLEXIBLE LINER SECTION THROUGH MASONRY CHIMNEY 90mm min Figure 32 3 2 5 Installation Example using Existing Milner Clay Fireback 16 Elite 6 9kW Models Only 125mm 5 FLEXIBLE LINER REGISTER PLATE MILNER FIREBACK Figure 33 ...

Page 30: ...tion 8mm 8mm Control valve BM Mertik GV34 BM Mertik GV34 Pilot SIT OxyPilot 9039 SIT OxyPilot 9039 Weight 4 0kg 4 5kg LPG Gas Models All 16 Models LME16T LET16 and LEV16 All 18 Models LME18T LET18 and LEV18 Nominal maximum heat input 6 9 kW gross 9 0 kW gross Setting pressure Cold 28 0 mbar 1 0 mbar 30 0 mbar 1 0 mbar Minimum heat Input 4 0 kW gross 4 0 kW gross Minimum setting pressure 10 0 mbar ...

Page 31: ... Board Pilot Control Valve Pressure Test Point Silencer Chamber Grub Screw Pilot Control Valve Silencer Chamber Pressure Test Point Grub Screw LPG Model with BM Valve Natural Gas Model with BM Valve Burner Board Figure 34 Burner Tray Layout ...

Page 32: ... Approved Document J paragraph 3 40 currently states Appliance should be placed on hearths unless a they are installed so that every part of any flame or incandescent material will be at least 225mm above the floor or b the manufacturer s instructions state that a hearth is not required Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance However should...

Page 33: ...lite Taper A minimum of 200mm when using Elite Taper HW A minimum of 700mm A minimum of 750mm HD Must project a minimum of 300mm in front of any naked flame or incandescent material Must project a minimum of 300mm in front of any naked flame or incandescent material Table 1 Hearth Construction The hearth material must be non combustible and a minimum of 12mm thick when laid on the floor Either a 5...

Page 34: ...unted decorative bar etc All Elite Models W Must project a minimum of 150mm either side of any naked flame or incandescent material D Must project a minimum of 300mm in front of any naked flame or incandescent material The height of any physical barrier must be a minimum of 50mm above the finished floor level Table 2 Protected Area Figure 37 and Figure 38 show examples of area to be protected by t...

Page 35: ...ple of physical barrier dimensions as stated in Table 2 Protected Area D W Figure 43 Example of physical barrier dimensions as stated in Table 2 Protected Area D W 50mm Min Figure 44 Example of physical barrier dimensions as stated in Table 2 Protected Area W D Figure 45 Example of physical barrier dimensions as stated in Table 2 Protected Area ...

Page 36: ...ation is available Any purpose provided ventilation must be checked periodically to ensure it is free from obstructions When fitting the fire in Northern Ireland NI purpose provided ventilation must be provided in accordance with the rules in force In other EC countries equivalent rules in force must be used 3 7 Contents Checklist Before proceeding with installation of the fire check the contents ...

Page 37: ...e Thermoboxes are suitable for use with Decorative Gas fires only and must not be used with solid fuel 3 8 2 Initial Installation All Models The following notes are applicable to all three Thermoboxes prior to installation Upon completing this section proceed to the relevant Installation section for the particular model being installed 1 Ensure that the fireplace opening size is at least 5mm deepe...

Page 38: ...box 6 Insert the fire into the Thermobox and connect the fire to the gas supply via the isolating valve 7 Secure the fire to the hearth with screws through the holes in the fire legs and the holes in the Thermobox 8 Fit the trim if applicable using the appropriate method 9 Refer to the Section 3 9 for the remainder of the installation 3 8 5 Installation Slimline Thermobox Only 1 Slide the box cent...

Page 39: ... to the front of the fireplace opening The fire must then be secured firmly to the base of the Thermobox or fireplace inset Each model of Burley Magiglo s Thermobox is supplied with full installation instructions and these should be read thoroughly before commencing installation Note Any fireplace surround that is to be installed using this appliance must be manufactured from material that is rate...

Page 40: ...non adjustable low pressure regulator with 37mbar GB supply 5 Remove the transit tape 6 For Manual Control models Proceed to Section 3 9 5 For other control options proceed to instructions from those in Sections 3 9 1to 3 9 3 as applicable 3 9 1 Continuation of Installation Remote Control Model 1 Unpack the box containing the Receiver and the Hand Set 2 Fit four AA 1 5V batteries into the receiver...

Page 41: ...uring correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the tray 5 Fit the batteries supplied into the battery pack and test the operation of the valve using the two switches 2 1 4 Lighting Procedure Optimum Control and Trim Switch Control on page 9 6 Proceed to Section...

Page 42: ... the positions for fixing the two support brackets Ensure that the positions of the brackets are level see Figure 49 2 Drill and plug at the marked positions see Figure 50 3 Undo the screw at the base of the bracket to gain access to the screw hole at the rear see Figure 51 4 Fix the brackets to the wall using the screws provided see Figure 52 5 Remove the backing paper and apply the self adhesive...

Page 43: ...lternatively the information is given on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diameter b The supply pipes are blocked or partially blocked c Restriction at the appliance isolation valve 8 Set the controls to the low rate position small flame position and check the low rate ...

Page 44: ...ct the fire and seek expert advice The imitation fuels must be laid in accordance with the instructions prior to commencing the spillage test If there are any extractor fans in the nearby rooms then repeat the smoke match test with all these fans operating and any interconnecting doors open between the fans and the fire 3 9 7 Instructing the User The installer must hand over these instructions to ...

Page 45: ...that the gas and electrical supply where applicable have been isolated After any servicing or replacement of any parts the appliance should be re commissioned 4 2 Servicing Instructions As part of the appliance service the flue and fireplace opening should be checked for soundness and any debris removed Refer to the section 2 8 1 Cleaning the Fire Bed and the Imitation Coals Pebbles on Page 20 the...

Page 46: ...sembly 6 Refit in reverse order ensuring that the lint guard is fitted 4 3 2 Injector Replacement 1 Undo the two compression nuts on the gas feed pipe to the injector elbow s and remove the pipe 2 Loosen the M5 grub screw s securing the injector elbow s into the venturi boss and withdraw the injector elbow s 3 Replace in reverse order ensuring that the replacement jet size marked on the jet is as ...

Page 47: ...f the cover and pull out the cover 5 Turn the gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note 6 Replace with new motor ensuring that the motor is hooked into the right hand lug 7 Replace the cover and secure with the screw 8 Remake the motor connections ensuring that the large tag is fitted to the large spade top connection and vice versa 9 ...

Page 48: ...leased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when control is set to high position a Gas supply partially blocked Locate restrict and remove faulty section b Too many bends on gas inlet pipe Increase diameter and or reduce the number of bends c Pilot ...

Page 49: ...ace all 4 AA batteries c Flat batteries in battery holder Trim Switch and Optimum Control Replace all 4 AA batteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on NOTE If any part of the pilot assembly i e thermocouple electrode jet or burner becomes faulty the whole pilot assembly will need changing NOTE For any spare...

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Page 52: ...UK patents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Magiglo Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 724390 www magiglo co uk Email info magiglo co uk ...

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Magiglo Elite ME16T, User, Installation & Servicing Instructions

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