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OPERATION  AND  MAINTENANCE  MANUAL 

SERIE X51 

 

 

 

THE BEST STAINLESS STEEL INDUSTRIAL CLEANING TECHNOLOGY 

MAGIDO GROUP S.r.l. 

Via Mario Pagano, 69 - 20090 Trezzano S/N (MI) – Italy 

Tel. (++39) 02.44.53.347 r.a. – Fax (++39) 02.44.55.618 

E-mail: [email protected] - Web site: www.magido.com 

 

TRASLATION ORIGINAL INSTRUCTIONS 
REVISION: X51-1213 EN 

Summary of Contents for X51 Series

Page 1: ...Handbok SM DELSTV TT L35 08C L55 08CM L90 08 L102 08...

Page 2: ...edurer m ste utf ras p r tt s tt Om s inte sker kan tillverkaren inte p ta sig n got som helst ansvar f r eventuell skada p m nniskor djur eller f rem l och som f ljer av att instruktionerna inte f lj...

Page 3: ...en 17 3 3 Ljudniv 17 4 Transport 17 5 1 Fritt arbetsomr de 20 5 2 Maskinens utseende 21 5 3 Placering 21 5 4 Maskinens fotm tt 21 6 1 F rbereda maskinen f r anv ndning 22 6 2 Tillbeh rsmontering 22 6...

Page 4: ...g 31 9 4 T mningspump utom f r L35 32 9 5 Drifttidm tare 32 9 6 Veckotimer f r v rmning 32 9 7 Oljeavskiljare ej f r L35 32 9 8 Isolering 33 10 1 F re underh ll 34 10 2 Underh ll 34 10 2 1 Inspektion...

Page 5: ...a efter det att maskinen levererats F retaget f rbeh ller sig den immateriella r tten till den h r handboken och f rbjuder all slag offentligg rande av delar av eller hela handboken som tryck fotokopi...

Page 6: ...ndning vervakning och slutligt omh ndertagande av uttj nt maskin I handboken beskrivs den t nkta driftcykeln och maskinens tekniska egenskaper Vidare beskrivs ven hantering av maskinen vid flytt inst...

Page 7: ...lingen 4 Tillverkaren p tar sig inget som helst ansvar f r s kerhetsproblem pga komponenter som inte uppfyller rekommenderade eller f reskrivna krav i de fall maskinen levererats utan elektriska kontr...

Page 8: ...en och reng ringsmedel med en temperatur p 60 C vilket ger optimal reng ring tack vare ett munstyckssystem som ger full t ckning av ytan p de komponenter som ska reng ras Trycket i kombination med tem...

Page 9: ...maskinen anv nds Anv nd skyddsglas gon n r maskinen anv nds Anv nd andningsskydd n r maskinen anv nds b Risker enligt kapitel 5 FLYTTA OCH TRANSPORTERA MASKINEN Skyddsglas gon ska anv ndas n r maskin...

Page 10: ...90 08 L102 08 2 1 1 Varningsskyltar F ljande varningsskyltar finns p maskinen Handskar m ste anv ndas Varning Elektrisk str m Varning Heta ytor VARNING Varningsskyltarna p maskinen f r inte avl gsnas...

Page 11: ...huvudbrytare p kopplingssk pet N 1 broms placerad inne i tv ttanken f r att blockera korgen n r locket r ppet N 1 termostat f r vattentemperaturen i kombination med en s kerhetsblockering f r en tempe...

Page 12: ...ivs r operat ren skyldig att r dg ra med tillverkaren om eventuella risker som den anv ndningen kan leda till Eventuell ombyggnad av maskinen efter leverans m ste f reg s av samr d med tillverkaren om...

Page 13: ...att alla mekaniska delar skyddas med rostskyddsmedel och att en p se med torkmedel placeras i f rpackningen f r att skydda mot fukt framf r allt vid sj transport 13 N r maskinen transporteras i vagga...

Page 14: ...t dekret nr 152 99 25 T nk p f ljande innan underh llsarbete eller byte av delar p b rjas St ll huvudbrytaren i l ge OFF Bryt str mf rs rjningen till maskinen 26 Underh ll byte av delar och reparation...

Page 15: ...60 Total vikt kg 50 60 60 80 avloppsanslutning tum 1 1 1 Vattenv rmare kW 2 3 3 4 Spolpumpens effekt hk 0 75 0 75 0 75 1 Ansluten effekt kW 2 55 3 55 3 55 4 75 Maxstr m A 13 18 7 9 Anslutningssp nnin...

Page 16: ...v tt L35 08C L55 08CM L90 08 L102 08 Bild 3 1 B M tt L55CM L55CT P L55 mr L55 smr 870 P 770 652 1025 390 810 1630 875 L90 mr L90 smr 1080 P 1030 E D F GB I 400 Volt 720 1175 503 1740 Bild 3 1 B M tt L...

Page 17: ...get MAGIDO GROUP S r l modellnummer serienummer och CE m rket 3 3 Ljudniv Den maximala ljudniv n har vid m tningar visat sig vara 75 dB A p operat rsplatsen 4 Transport VARNING Skyddsglas gon ska anv...

Page 18: ...alltruck efter det att maskinen surrats ordentligt p pallen se bild 4 1 S dan tg rd f r endast utf ras av kvalificerad operat r tillsammans med en medhj lpare Vid lyft av maskinen ska lyftstroppar til...

Page 19: ...lade i s kerhetskrokar Det ligger ansvarig person att se till att ingen person vistas under h ngande last om maskinen ska lyftas med kran Detta g ller ven personal som r engagerad i lyftet F rs kra di...

Page 20: ...m r l mpliga f r operat ren s att denne inte stressas och kan utf ra sitt arbete p ett s kert s tt Installationsutrymmet ska vara v lventilerat Det f r inte heller f rekomma explosiv gas i utrymmet Te...

Page 21: ...en beh ver inte f rankras i underlaget Maskinen levereras inst lld f r att detektera nga under tv ttprocessen Operat ren ska anv nda det befintliga detekteringssystemet Om det inte finns n got detekte...

Page 22: ...at p insidan Montera knoppen p huvudbrytaren p elpanelen enligt instruktionerna bredvid brytaren Om maskinen levereras med fl kt ska denna monteras i sitt h lje 6 3 F rebyggande inspektion Vi rekommen...

Page 23: ...kopplas in p f ljande s tt ppna luckan p kopplingssk pet med den medlevererade nyckeln Koppla in kabeln fr n eln tet till de lediga plintarna p huvudbrytaren Q I nedanst ende kopplingsschema kan du se...

Page 24: ...m den roterar t fel h ll skiftar du tv av faserna enligt beskrivning h r ovan 6 5 2 Hydraulanslutningar tillval Om maskinen r f rsedd med automatisk vattenp fyllning ska vattenf rs rjningen anslutas t...

Page 25: ...rets riktning Detta g ller enbart maskiner utan driven korg Det undre sprinklerr ret ska riktas in beroende p vikten p den komponent som ska reng ras 6 7 Extrakorg f r sm komponenter som levereras med...

Page 26: ...Placering vid laddning t mning Placering vid drift VARNING Det kr vs endast en operat r f r att anv nda den h r maskinen Ingen annan n operat ren f r vistas vid eller utf ra tg rder p maskinen n r de...

Page 27: ...gul platta Str mf rs rjningen bryts n r du trycker p n dstoppet N dstoppsknappen terst lls p f ljande s tt Vrid knappen moturs f r att frig ra den mekaniska l sningen Tryck p den bl sp nningsknappen...

Page 28: ...t tryck p denna knapp f r att starta tv ttcykeln D t nds ven knappbelysningen 4 INDIKATOR L G VATTENNIV gul Denna knapp ska vara till tills vattnets minniv n s 5 N DSTOPPSKNAPP Denna knapps funktion b...

Page 29: ...rbjudet att under drift avl gsna de skydd och s kerhetsanordningar som finns p maskinen f r att skydda operat ren Endast erfarna operat rer f r anv nda maskinen L mna aldrig arbetande maskin utan til...

Page 30: ...n Anv nd h gst 3 reng ringsmedel i f rh llande till vattenm ngden Anm anv nd alltid skyddsutrustning enligt beskrivning h r ovan 5 St ll in nskad temperatur p termostaten max 60 C 6 V nta tills vald t...

Page 31: ...odellerna L55 till L90 Denna drivning startar automatiskt s snart man startar tv ttcykeln 9 2 Fl kt Fl kt beh vs om du har f r avsikt att anv nda maskinen med en temperatur h gre n 60 C Fl kten starta...

Page 32: ...ljaren vara fr nslagen dvs st i l ge 0 VARNING F lj lokala och nationella regelverk r rande hantering av avfall och v tskerester f r att skydda milj n p b sta s tt 9 5 Drifttidm tare Drifttidm taren...

Page 33: ...timern bild 9 7 Tryck p oljeavskiljarknappen bild 9 7 9 8 Isolering Om du har f r avsikt att anv nda maskinen med en temperatur h gre n 60 C m ste hela maskinen vara isolerad Observera T nk p f ljand...

Page 34: ...livsl ngd optimal prestanda och garanterad s kerhet Underh llsschema Kapitel Drift Maskindel Period 10 2 1 Visuell kontroll Maskin Varje vecka Elektriska komponenter Varje vecka 10 2 2 Reng ring Allm...

Page 35: ...att det inte finns n gra delar som r l sa 10 2 2 Allm n reng ring Kontrollera maskinens skick varje dag s rskilt d munstyckena och de cylindriska filtren Reng r vid behov Avl gsna eventuella avlagrin...

Page 36: ...maskinen f r absolut inte tappas ut i naturen eller direkt i avloppet Lokala regler om hantering av avfall av den h r typen ska f ljas 10 2 5 Sm rjning av lager Korglagren ska sm rjas varje m nad P m...

Page 37: ...pp i maskinen f r endast utf ras av tillverkarens tekniker H r nedan anges vilka underh lls tg rder som kr ver speciell teknisk kompetens och d rf r m ste utf ras av tillverkarens kvalificerade teknik...

Page 38: ...sten r inte j mnt f rdelad F rdela lasten j mnt Sprinklermunstyckena igensatta G r ren munstyckena Pumpen roterar i fel riktning V nd p rotationsriktningen Filtret r smutsigt eller igensatt G r ren fi...

Page 39: ...ng av de olika material maskinen r byggd av Det r s rskilt viktigt att vidta tg rder till skydd f r h lsa och milj vid omh ndertagande av uttj nt utrustning ven minsta rest av olja och fett p maskinen...

Page 40: ...at icke metalliskt material ska demonteras och omh ndertas separat Pneumatiska och elektriska komponenter s som magnetventiler tryckvakter transformatorer osv ska om de r i gott skick demonteras f r a...

Page 41: ...L90 Nr S kerhetsl s FR692 D1 1 FR692 D1 1 FR692 D1 1 Gasst td mpare MG050N 1 MG100N 1 MG150N 2 V rmeelement 1TTL189120 02 1 fas 1 1TTL189970 01 3 fas 1 1TTL189970 02 3 fas 1 1TTL189120 03 1 fas Luckh...

Page 42: ...L35C Nr L55C Nr L90 Nr Hake PNF2 NIC 1 PNF2 NIC 1 PNF2 NIC 1 ngavlopp F90 15P 1 F90 2P 1 F90 2P 1 Avtappningskran 881034 1 88101 1 88101 1 Krympslang 344 34 344 1 344 1 1 Filter D176H190 1 Bricka 30V0...

Page 43: ...ritt st l TPS90I rostfritt st l 4 F130 1Z f rzinkat 1 F130 1Z f rzinkat 1 F130 1Z f rzinkat 1 F130 1I rostfritt st l F130 1I rostfritt st l F130 1I rostfritt st l 5 Kn 1 F90 1Z f rzinkat 2 F90 1Z f rz...

Page 44: ...ger 6203 2RS 6203 2RS 6006 2RS 1 4 35I 1 35I 1 52I 1 5 40I 1 40I 1 55I 1 6 30CE0061 1 30CE0061 1 30CE0017 1 7 Komplett kort bromsad SCC35Z f rzinkad 1 SCC55Z f rzinkad 1 SCC90Z f rzinkad 1 SCC35I rost...

Page 45: ...1 30EG0023 1 2 MNGF30 1 MNGF30 1 MNGF30 1 3 MFL35 1 MFL55 1 MFL90 1 V xelmotor TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1 Axel till driven korg PMPR40 PMPR40 1 2 O ring p spindel CSCX81 CSCX81...

Page 46: ...E8615 1 CE8615 1 CE8615 1 T mningspump TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1 CEA70 5A 1 2 F98 1Z 1 3 Krympslang 344 100 1 4 8810 100 1 Fl kt TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1...

Page 47: ...E 101 ZBV6 1 1 1 3 ZB4BW37 ZBE 101 ZBV6 1 1 1 ZB4BW37 ZBE 101 ZBV6 1 1 1 ZB4BW37 ZBE 101 ZBV6 1 1 1 4 ZB4BV05 ZBV6 1 1 ZB4BV05 ZBV6 1 1 ZB4BV05 ZBV6 1 1 5 XB4BS542 1 XB4BS542 1 XB4BS542 1 6 ZB4BV03 ZB...

Page 48: ...25 3 140M C2E B63 1 1 1 140M C2E B25 1 12 LG05828 1 LG05828 1 LG05828 1 12a IW1421002 2 A 2 IW1421002 2 A 2 IW1421002 2 A 2 13 LS1 1 LS1 1 LS1 1 14 CL1004 U 1 CL1004 U 1 CL1004 U 1 15 RCP800224VAC RCP...

Page 49: ...49 Sm delstv tt L35 08C L55 08CM L90 08 L102 08...

Page 50: ...Box 207 532 23 Skara...

Page 51: ...NLESS STEEL INDUSTRIAL CLEANING TECHNOLOGY MAGIDO GROUP S r l Via Mario Pagano 69 20090 Trezzano S N MI Italy Tel 39 02 44 53 347 r a Fax 39 02 44 55 618 E mail magido magido com Web site www magido c...

Page 52: ...CONTENTS NOTE...

Page 53: ...__________________10 Noise level of the machine ______________________________________________________________10 INTENDED AND NON INTENDED USAGE ______________________________________________11 Counte...

Page 54: ...________________________________________________________25 Automatic water refilling _______________________________________________________________25 Drain pump_______________________________________...

Page 55: ...carried out by the manufacturer technicians __________________________29 Trouble shooting______________________________________________________________________30 MACHINE DEMOLITION ___________________...

Page 56: ...or the distribution by electronic means to persons juridical or fiscal without its approval and registration Reference to the directives CEE and terminology used Indications contained in the following...

Page 57: ...ed by its engineering design and technical specifications providing instructions for the machine s handling proper and safe installation assembly adjustments and use the manual provides information ta...

Page 58: ...the sole responsibility of the customer who shall implement such measures in a workmanlike manner and suitable for their use 5 The manufacturer shall be exempt from any possible liability in the even...

Page 59: ...hood has been opened opened Residual risk To be able to work in conditions of maximum safety In order to avoid the creation of dangerous situations here is a list of the normative that the operator m...

Page 60: ...machine Safety shoes must be worn during the movement and transport of the machine Safety helmet must be worn during the movement and transport of the machine Residual risk warning labels The followi...

Page 61: ...ior Cuts off all electrical and pneumatic power L101 L102 L122 2 Tank level control Tank Turns off the resistance and pump L101 L102 L122 3 Safety Switches Machine panel Turns off the pump end the gea...

Page 62: ...6 The protection devices present on the machine have been predisposed in order to safeguard the operator from injury while carrying out his job During the operation of the machine the protection devi...

Page 63: ...s and differential switches 21 All the operations to connect the machine to electrical power supply must be performed by experience and qualified technical operators according to the regulations in fo...

Page 64: ...diariamente el nivel del agua Controllare quotidianamente il livello dell acqua Taglich Wasserstand uberprufen Controler quotidiennement le niveau de l eau Check water level daily and refill ifbelow...

Page 65: ...of the company MAGIDO GROUP S r l the model of the machine the serial number and the CE mark All other information regarding the CE marking are reported in the CE declaration attached this Manual Noi...

Page 66: ...manufacturer in order to apply any changes to the machine subsequent to its delivery any risks generated by the changes must be determined and their compatibility must be verified with the safety stan...

Page 67: ...port and movement of the machine must be carried out by use of a fork lift or a pallet truck after having secured it to a pallet see Pitc This operation must be performed by a qualified operator with...

Page 68: ...here the lifting operation is being carried out in order to avoid any possible injury to the personnel during the movement of suspended loads During the lifting and movement of the machine no sudden o...

Page 69: ...of the machine The machine must be installed on a smooth industrial type pavement that permits a uniform closure of the mobile protection door It is not necessary to anchor the machine to the floor Th...

Page 70: ...L101 e L102 4 Lid 16 Pump 2 solo su L102 e L122 5 Upper spray tube 17 Level probe 6 Gas shock bsorber 18 pump suction 7 Safety interlock 19 tank drain 8 Elettric pannel 20 tank bottom 9 Tank 21 Heatin...

Page 71: ...INE REVISIONE X51 1213 EN 16 MAGIDO GROUP S r l Floor diagram of the machine DIMENSION L101 L102 L122 A mm 1000 1000 1250 B mm 1000 1000 1250 Upper spray tube Lateral spray tube Exhaust steam Gearmoto...

Page 72: ...owing the instructions placed besides the main switch If the machine is equipped with fan assemble this in its housing Preventive control and checking Immediately on receiving the machine we advice th...

Page 73: ...supplied voltage of the user correspond to that on the data plaque on the machine otherwise consult the manufacturer It will a user duty to install protection against short circuit and overload in acc...

Page 74: ...the solenoid valve of placed on the side of the machine Checks regulation and machine preparation Orientation of lower spray bar Only for machines without the driven basket According to the weight of...

Page 75: ...LING AND PREPARING THE MACHINE REVISIONE X51 1213 EN 20 MAGIDO GROUP S r l Additional basket for small parts supplied with the machine Following parts are supplied along with the machine Cestello minu...

Page 76: ...ollowing is a description of the different devices on the electrical panel and operator s work area Devices on the electrical panel casing SIGLA DESCRIZIONE S0 EMERGENCY BUTTON QS1 Door locking switch...

Page 77: ...n a yellow background S0 situated on the control panel Press the emergency button to cut off the machine s power completely To restore operation after pressing the emergency button proceed as follows...

Page 78: ...t 5 cm of water 4 Add the wash detergent following the manufacturer instructions If using powder detergent supplied with the machine dissolve it in a separate bucket with cold water before pouring in...

Page 79: ...sh the START button S4 13 At the end of the wash cycle open the lid if the basket rotation has not stopped yet the brake will automatically stop it 14 Unload the washed parts NOTE always use protectiv...

Page 80: ...that operate a solenoid valve to be connected up to the water supply A one way valve is mounted on the top of the electrovalve in order to protect the water net of the user Drain pump A drain pump ac...

Page 81: ...st 1 hour to allow water and oil to separate 2 Position a container under the oil drain tap 3 open the drain tap 4 Set the desired time on the TIMER 5 Push the OIL SKIMMER button Insulation The comple...

Page 82: ...easing Tubi Monthly Internal cleaning Tubi Monthly Cleaning Filter Daily Cleaning Tank Monthly Safety control Basket Brake Monthly Visual control of the machine o guarantee the reliability of the mach...

Page 83: ...l daily top up to normal level if necessary Water change Change the water when necessary as follows Place a container underneath the drain tap Open the drain tap located under the machine until it has...

Page 84: ...f water Basket brake check Check monthly the correct working order of the basket brake only for machine without driven basket Intervention that must be carried out by the manufacturer technicians List...

Page 85: ...s not rotate Excessive load Decrease the weight Load not uniformly distributed Correct The spray nozzles are clogged Clean Pump rotates in the wrong direction Invert rotation Filter is dirty or obstru...

Page 86: ...If the materials used for the production process as well as lubricants and condensation water are not disposed of according to the Laws and Regulations in force residual risks may subsist such as 1 En...

Page 87: ...ordering spare parts list the following the machine model serial number part description code quantity Tab 12 1 Spare parts Figura Description L101 Nr L102 Nr L122 Nr Safety interlock FR692 D1 1 FR69...

Page 88: ...NIC 1 PNF2 NIC 1 Exhaust steam F90 2P 2 1 F90 2P 2 1 F90 2P 2 1 Drain tap 8810112 1 8810112 1 8810112 1 Hose crimping 344 15 1 344 15 1 344 15 1 Filter FLC250 1 FLC250 1 FLC250 2 Chip tray with gearmo...

Page 89: ...2 TPP90I INOX TPP90I INOX TPP122I INOX 3 Lower spray tube TPS102Z ZINC 1 TPS102Z ZINC 2 TPS122Z ZINC 2 TPS102I INOX TPS102I INOX TPS122I INOX 4 Tee 1 F130 1Z 1 F130 1Z 2 F130 1Z 2 F130 1I F130 1I F130...

Page 90: ...al bearing 6205 2RS 1 6205 2RS 1 3 Radial bearing 6006 2RS 1 6006 2RS 1 4 Seeger 52I 1 52I 1 5 Seeger 55I 1 55I 1 6 Pivot 30CE0017 1 30CE0017 1 7 Complete basket brake type SCC102Z 1 SCC102Z 1 SCC102I...

Page 91: ...2 6005 2RS 2 6005 2RS 2 4 Spindle O Ring 25X35X7AS 2 25X35X7AS 2 25X35X7AS 2 5 Greasing nipple INM8 1 INM8 1 INM8 1 6 Lock ring I52 1 I52 1 I52 1 7 Shaft nut A2 M20x1 DX5115 1 DX5115 1 DX5115 1 8 Sha...

Page 92: ...d SCP102M 1 SCP102M 1 SCP122M 1 Tab 12 8 Water level control and automatic fill Pos Description L101 Nr L102 Nr L122 Nr 1 Level probe RLCL A 1 RLCL A 1 RLCL A 1 2 Solenoid valve CE8615 1 CE8615 1 CE86...

Page 93: ...TC10 28 7 1 6 Lips for oil skimmer 30Ads0003 2 30Ads0003 2 30Ads0003 2 7 Catch 30Ads0004 2 30Ads0004 2 30Ads0004 2 8 Tank 20Ads0001 1 20Ads0001 1 20Ads0001 1 9 Disc 30Ads0006 1 1 30Ads0006 1 1 30Ads00...

Page 94: ...Bradley 140M C2E B25 QF4 Circuit breaker Allen Bradley 140M C2E B25 F7 Fuse carrier Legrand 05828 T1 Transformer Legrand LG642321 23 24 F8 Fuse carrier 24V Legrand 37181 KA1 Rel Gavazzi RCP11003 KA2...

Page 95: ...13 EN 40 MAGIDO GROUP S r l MS QS1 KT2 S2 QF2 QF3 F7 K1 F8 KA2 KA1 KT1 KM2 T1 QF4 KM4 QU1 KM3 S7 S1 S10 S5 S4 S9 QS1 S8 S0 H4 H2 S3 H3 C01 TENSIONE DIS A POMPA R CESTO SELET SCARICO LIVELLO RISC LIM T...

Page 96: ...H2 indicating light ZB4BV06 ZBV6 1 ZB4BV06 ZBV6 1 ZB4BV06 ZBV6 1 1 H3 indicating light ZB4BV03 ZBV6 1 ZB4BV03 ZBV6 1 ZB4BV03 ZBV6 1 H4 indicating light ZB4BV05 ZBV6 1 ZB4BV05 ZBV6 1 ZB4BV05 ZBV6 1 S7...

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