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MAGA s.r.o., S. Kollára 86, Čerenčany  979 01, Slovak  Republic.

 

                                               +421 917 465 298, [email protected],www.magasro.sk           

Made in Slovakia

 

 

 

24 

7.2 PELLET  BURNER  CLEANING  

 

The  necessity  of  cleaning  the  burner  depends  on  the  type  of  burned  pellets.  When 
burning  DIN  +  quality  pellets,  less  ash  is  produced.  When  burning  pellets  containing 
bark,  it  is  necessary  to  clean  the  burner  more  often.  The  PB  Premium  burner  is  self-
cleaning

2

  due to the rotation  of the  inner  chamber 

 

WARNING! 

The service of the device can only  be performed 

when  the burner  and  boiler  power  is off !!! 

 
 

7.2.1 Photosensor cleaning 

The  photosensors  in  the  burner  must  be  cleaned  with  a  damp  soft  cloth  once  in  a 

while,  as  in  oil  or  gas  burners.  For  this  purpose,  it  is  necessary  to  remove  the  cover  by 
loosening  in  models  of  four  screws.  Then  remove  the  photosensor  from  the  socket, 
clean  and  reassemble.  After  performing  the  above  operations,  the  burner  cover  must  be 
mounted  in  the  opposite  direction. 

 

 

Clean the photosensor  regulary  once per 3 months 

 

 

 Fig. 13

 Photosensor  placement  in  the burner 

7.2.3 Ignitor exchanging 

If  the  ignitor  does  not  fire  despite  the  "initiation  on"  message,  it  can  be  admitted  that  it 

is  damaged.  Replace  the  burner  cover  to  replace  the  ignitor.  On  the  right  side  of  the  fan 

there  is  a  steel  case  with  an  electric  ignitor.  Disconnect  the  electrical  cables  the  ignitor 

from  the  electrical  clamp,  loosen  the  screw  retaining  steel  housing  cover  and  pull  out 

the  ignitor.  Reinstall  the  new ignitor  and put  the burner  cover  back. 

                                        

2

 

Self cleaning works on 100% only  with proper set up of the controller  parameters

Summary of Contents for DP25 PREMIUM

Page 1: ...RATION OF MAGA PELLET AND WOOD BOILER DP25 PREMIUM Fig 1 MAGA DP25 PREMIUM Dear customer thank you for the purchasing of our product Please follow the manual in order to be 100 satisfied with its oper...

Page 2: ...ATIONS 13 5 2 BOILER PLACEMENT 14 6 STARTUP INSTRUCTIONS FOR CONTRACTUAL SERVICE ORGANIZATION 18 6 1 BEFORE START CHECK 18 6 2 FIRST BOILER OPERATION AND OPERATOR TRAINING 19 6 3 BOILER OPERATION 20 7...

Page 3: ...for connection to external control room thermostat equithermic regulation including control of the circulating pump MAGA DP 25 solid fuel boilers are designed for combustion of wood wood briquettes in...

Page 4: ...e remote room control EcoSTER 200 boiler operation without the need for physical presence in the boiler room 3 Water accumulation tank buffer of min volume 800 litres Please make sure your boiler set...

Page 5: ...nburned fuel residues fall through into the ash collector at the bottom of the chamber Automatically operated pellet burner controls the air intake fuel intensity of burning ignition and extinction ac...

Page 6: ...163 F mm 1220 G mm 1145 H mm 285 Power nominal pellet kW 17 or 27 Max Power pellet kW 20 27 Upper fuel chamber capacity l 65 Operational chimney flow Pa 15 20 Max Operational water pressure MPa 0 2 Bo...

Page 7: ...arts need to be connected in the numeric order according the figure 7 Parts with the same numbers need to be completed at on time 6 6 9 9 Put the cover on the top after feeding the silo with pellets P...

Page 8: ...8 Fig 3 Assembly of pellet feeder 1 oven tray 2 nut 3 screw 4 spring 5 bolt 6 screw 7 rod 8 screw 9 Gearbox with engine motor For proper operation of the feeder must be inserted through the opening to...

Page 9: ...llet burner need to be pushed into the boiler door and fitted by enclosed screws To the top of the burner need to be connected with the tube of the feeder This have to be done with all the types of bu...

Page 10: ...l feeder and ventilator parameters for the setback mode Operation of feeder and fan hand The flow temperature of the circulating pump Central heating The storage tank Control pumps for hot The control...

Page 11: ...ondition and an interruption of the fuel supply to the burner Photosensor The photosensors monitors the flame intensity in the combustion chamber In the event of a decrease in light intensity the burn...

Page 12: ...7 465 298 servis magasro sk www magasro sk Made in Slovakia 12 STB fuse protects a controller against high voltage and short curcuit It consists of a tubular glass fuse STB 3 15 A which after melting...

Page 13: ...m STN 06 0310 central heating designing and assembly STN 06 0830 Safety set up for central heating and hot water STN 07 7401 Water and steam for thermal energy facilities with a working pressure up to...

Page 14: ...ler is located in the cellar we recommend placing it on concrete slabs min 50 mm high The boiler must stand horizontally Safety distance from combustible materials When installing and operating the bo...

Page 15: ...ler is connected to power Fixed network attached corded completed a standardized plug Protection against electric shock must be ensured in accordance with the applicable EN STN see Sec 1 4 Location of...

Page 16: ...MAGA s r o S Koll ra 86 eren any 979 01 Slovak Republic 421 917 465 298 servis magasro sk www magasro sk Made in Slovakia 16 Fig 10 Boiler placement in the boiler room space...

Page 17: ...supply terminated by a standardized fork Protection against electric shock has to be ensured according to current STN EN see chapter 4 1 Fuel location For proper combustion in the boiler it is necess...

Page 18: ...of the exchanger Precipitation of 1 mm calcite reduces at a given place the heat transfer from the metal to water by 10 Heating systems with an open expansion tank allow direct contact of heating wat...

Page 19: ...ug into an electrical socket leave it running for approx 10 minutes if the conveyor is not filled and the pellets do not start to fall over the hose 5 Perform calibration of the fuel feeder and set pa...

Page 20: ...in operation is not permitted If there is a danger of penetration of combustible vapors or gases into the boiler room or at works where there is a risk of fire or explosion gluing the floorings paint...

Page 21: ...em it is only added to the cooled boiler to avoid damaging the steel heat exchanger Check the boiler before starting up the boiler A The tightness of the heating system B Connection to the chimney mus...

Page 22: ...he weight of the burned pellets when the boiler control is set correctly when the combustion process is optimal For less efficient combustion the amount of ash produced increases proportionally Follow...

Page 23: ...lean the heat exchanger tubes using a rounded poke and brush 4 After cleaning insert the turbulators back put on the steel cover and then install the top cover Ashtray Spill out the ash regularly Ash...

Page 24: ...s For this purpose it is necessary to remove the cover by loosening in models of four screws Then remove the photosensor from the socket clean and reassemble After performing the above operations the...

Page 25: ...ion tube of the burner from the crush and ash at the beginning of each day and then once in a while After removing the burner remove the ash and debris residue with the best wire brush or small knife...

Page 26: ...er and burner temperature sensors Checking and cleaning the flame sensor Check flap state with counterbalance if any Recording the status of service counters Cleaning the jet nozzles and the burner bu...

Page 27: ...st be responsible The first initial start and installation of the burner must be performed by an authorized service technician The service technician will fill in the Letter of Guarantee within this M...

Page 28: ...CE LIFE Please kindly take into account that the productis made of conventional metallic materials therefore it is recommended to disposeits individual parts as follows Boiler body cladding recycling...

Page 29: ...ammable liquids Possible flame observation during boiler operation is by opening the door Opening the door during operation is prohibited When operating the boiler it is necessary to have a carefully...

Page 30: ...security efficiency we draw attention to the possible emergence of certain residual risks that can not be eliminated by any technical solution Electrical risks The connection maintenance of the repai...

Page 31: ...combusted in the boiler I forbid storage of flammable liquids near the boiler Take full attention to the risk of burning when operating the boiler Risks due to fuel handling When handling from fuel pa...

Page 32: ...sidues Therefore the extinguishing process must be carried out before turning off the power supply of the burner In case of more serious faults contact the installer The burner does not ignite the fue...

Page 33: ...ting of the internal feeder towards the outside Increase the time of the internal feeder service menu burner feeder Transmission Damage Transmission Replacement Incorrectly selected service interval v...

Page 34: ...is magasro sk www magasro sk Made in Slovakia 34 13 WARRANTY AND GUARANTEE Warranty and after warranty reparations are made by Manufacturer MAGA s r o S Koll ra 86 979 01 eren any Slovak Republic Tel...

Page 35: ...303 5 2012 Product Serial number Production date Stamp and signature of the producer Date of sale Stamp and signature of the seller Date of putting into operation Stamp and signature Letter of guarant...

Page 36: ...or supplier as well as defects caused by the accidental or intentional penetration of liquid insects animals or foreign objects into the product s body 4 Should a component fail this component will be...

Page 37: ...y with the instructions for use improperly executed assembly resulting in malfunctioning of the product or reduced performance are covered by the end user of the product Rights of Product Liability fo...

Page 38: ...c 421 917 465 298 servis magasro sk www magasro sk Made in Slovakia 38 RECORD OF GUARANTEE REPAIRS Record of performed repairs within and after guarantee period Date of the record Performed activity O...

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