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SELF-HELP

Indicators on the multi-function display

Operating manual MT 32 / 36

131

Indicators on the multi-function display

Display

Possible cause

Repair suggestion

“Oil pressure” LED lights up red

Oil pressure too low
(engine or transmission)

Check MT for exterior loss of oil;
have qualified technicians rectify cause 
for oil loss if necessary.
Check oil level and refill if necessary.

“Air pressure” LED lights up red

Air pressure in reserve tank 
< 5.2 bar

Allow engine to run until air pressure in 
reserve tank is > 5.2 bar.
Check system for leaks; have qualified 
technicians rectify cause for pressure 
loss if necessary.

“On-board voltage indicator”
LED lights up red

Charging voltage too low

Charge the battery.

“Engine coolant temperature”
LED lights up red

Liquid level too low

Check system for leaks; have qualified 
technicians rectify cause for liquid loss if 
necessary.
Check liquid level and refill if necessary.

Overheating due to working 
under heavy load

Switch transmission to “NEUTRAL”.
Run the engine at idle speed until it 
drops back to normal temperatures.

Insufficient air flow rate through 
the radiator

Clean radiator fins, see maintenance 
manual.

Fan malfunctions

Have qualified technicians rectify cause.

“Transmission oil temperature”
LED lights up red

Oil level too low

Check transmission for exterior loss of 
oil; have qualified technicians rectify 
cause for oil loss if necessary.
Check oil level and refill if necessary.

Overheating due to working 
under heavy load

Switch transmission to “NEUTRAL”.
Run the engine at about
1200–1500 rpm. The temperature 
should drop to normal values within
2 to 3 minutes.

Insufficient air flow rate through 
the radiator

Clean radiator fins,
see maintenance manual.

“Transmission” warning indicator lights up

Transmission fault

Have customer service rectify cause.

“Intake air filter” warning indicator lights up

Intake air filter is blocked

Replace air filter, see maintenance 
manual.

“Hydraulic oil filter” warning indicator
lights up

Hydraulic oil filter is blocked

Replace hydraulic oil filter,
see maintenance manual.

“Parking brake” function indicator lights up 
red even though the parking brake is
disengaged.

Air pressure in reserve tank 
< 5.2 bar

Check system for leaks.
Allow engine to run until air pressure in 
reserve tank is > 5.2 bar.
Check whether swivel seat is in correct 
position and locked in place.
Have qualified technicians rectify cause.

Summary of Contents for Trac G Series

Page 1: ...Operating manual MAFI Trac MT 32 36 Series G get it rolling Production no 3321128...

Page 2: ...oduction number 3321128 Issue date 05 2010 Language English Copyright 2006 MAFI Transport Systeme GmbH This documentation and all parts thereof are copyright protected Any use or change made outside t...

Page 3: ...n Sattel 26 Exterior view Sattel 27 Interior view 29 CONTROL ELEMENTS 31 Opening and closing 32 Seating 38 Steering wheel 41 Mirror door instrument panel 44 Pedals 1 Bremspedal 45 Heating ventilation...

Page 4: ...ting aid optional 130 Indicators on the multi function display 131 Towing 132 Emptying the fuel pre filter of the water separator 133 Emergency release of the spring loaded component 134 Emergency rel...

Page 5: ...Maintenance manual MT 32 36 3 VEHICLE IDENTIFICATION Vehicle identification plate Production number...

Page 6: ...n The vehicle identification plate is mounted at the right of the MAFI Trac below the connection column in the case of right hand drive vehicles it is mounted on the left Fig 2 Vehicle identification...

Page 7: ...ication plate The production number of your MAFI Trac is Specify the production number in all written communica tion with MAFI Providing this number simplifies answering your questions and ordering pa...

Page 8: ...6 Maintenance manual MT 32 36...

Page 9: ...Operating manual MT 32 36 7 USER INSTRUCTIONS Regarding this operating manual Content overview Warranty liability Safety instructions Graphical aids Symbols Terms...

Page 10: ...ese operating instructions z Practice using the operating elements and operating procedures of the MT after familiarising yourself with them theoretically and before actually using the MT z Do not act...

Page 11: ...this chapter you will find information on using this operating manual Safety In this chapter you will find information on safety You will learn about remaining risks Your MAFI Trac In this chapter yo...

Page 12: ...arrantee and liability claims for personal injury and material damage when they result from the following z inappropriate use of the MT see Intended use Sattel on page 17 z ignoring the notes regulati...

Page 13: ...scribed to avoid these dangers WA R N I N G Dang er of injur y A symbol together with the word Warning warns about a possibly dangerous situation that endangers the health and life of persons Ignoring...

Page 14: ...X Several symbols draw your attention to a sequence of tasks 3 The preceding symbol marks the result of a task that had been carried out Lists Lists without a compelling order are displayed as lists w...

Page 15: ...marks safety instructions that must definitely be observed A detailed description of the safety instructions can be found in the section Safety instructions on page 11 Regulations Symbols of this typ...

Page 16: ...tion Explanation Smaller than lower Larger than more 4 x 2 MT with rear wheel drive 4 x 4 MT with all wheel drive RA Rear axle Coolant Mixture of water and anti freeze corrosion protection agent for c...

Page 17: ...Maintenance manual MT 32 36 15 SAFETY General information Intended use Sattel Other dangers Qualifications of the operating personnel Personal safety gear Warning signs on the MAFI Trac Sattel...

Page 18: ...chapter is a basic pre requisite for safe handling and fault free operation of the MT In addition you will find further safety instructions in other chapters of this maintenance manual that also must...

Page 19: ...ial trucks and the accident prevention regulation Industrial Trucks BGV D27 If your MT is to be used for work not specified in these direc tives please consult your nearest MAFI representative Refitti...

Page 20: ...d immediately by qualified technicians This concerns especially changes that can become a danger to persons and property Parking WA R N I N G Dang er of injur y If the parking brake fails a parked MT...

Page 21: ...or down those ramps and inclines that are signposted as traffic routes and that can be negotiated safely X Be sure that the ground is sufficiently clean and provides enough traction Take special care...

Page 22: ...ssary qualifications for the respective tasks z The MT may be operated only by trained qualified personnel authorised by the owner z Personnel undergoing training and instruction may operate the MT on...

Page 23: ...educe the risk of cut injuries and crushing of hands and fingers by wear ing work gloves Safety boots Wear safety boots while working on the MT You reduce the risk of crushing of feet and toes by wear...

Page 24: ...ations on the vehicle These warning signs are part of the maintenance manual z Ensure the legibility of the signs at all times z Replace any damaged or missing signs Replacement signs are available fr...

Page 25: ...Trac Sattel Maintenance manual MT 32 36 23 Fig 2 Positions of warning signs part 2 DC 1 Warning sign Articulated shaft 2 Warning sign Belt drive 3 Warning sign Coolant 4 Warning sign Electric voltage...

Page 26: ...MAFI Trac Sattel 24 Maintenance manual MT 32 36 Fig 3 Positions of warning signs part 3 DC 1 Warning sign Fifth wheel 2 Warning sign Cabin tilt 3 Warning sign Cabin support 4 Warning sign Cabin lower...

Page 27: ...Operating manual MT 32 36 25 YOUR MAFI TRAC Product description Sattel Exterior view Sattel Interior view...

Page 28: ...T is an industrial truck with fifth wheel coupling It is designed for the special usage requirements in z RoRo traffic z Terminal traffic in ports z Shipping postal and railway terminals z Loading car...

Page 29: ...1 Rear cabin door 2 Service door 3 Front sling points 4 Cover of pneumatics compartment 5 Pneumatics compartment 6 Hand pump for lifting lowering the driver s cab 7 Main battery switch 8 Rear ladder 9...

Page 30: ...t 2 Warning beacon 3 Exterior rear view mirror 4 Motor flap 5 Maintenance area 6 Coolant equilising reservoir 7 Exhaust muffler 8 Connection column compressed air and electrical connections 9 Fuel fil...

Page 31: ...YOUR MAFI TRAC Interior view Operating manual MT 32 36 29 Interior view Fig 3 Interior view 1 Pedals 2 Instrument panel 3 Door instrument panel 4 Radio console 5 Central electric box...

Page 32: ...30 Operating manual MT 32 36...

Page 33: ...nd closing Seating Steering wheel Mirror door instrument panel Pedals 1 Bremspedal Heating ventilation air conditioning Exterior lighting Interior lighting Instrument panel Radio console Multi functio...

Page 34: ...can open all locks on your Trac Locking unlocking the doors Fig 1 Cabin door on driver s side 1 Unlock 2 Lock Fig 2 Rear cabin door 1 Unlock 2 Lock Cabin door on driver s side Fig 3 Door opener outsid...

Page 35: ...n open and close the cabin doors from the inside as well as from the outside WA R N I N G Dang er of crushing A non secured rear cabin door may move uncontrolla bly and injure you X Make sure that the...

Page 36: ...Close Opening the door from the inside X Press the green button 1 X Press the green button until the door latches in 3 The door is secured Closing the door from the inside X Press the red button 2 X P...

Page 37: ...g for finger arm and neck X Make sure that nobody is in the range of the electri cally operated cabin door Open X Press both rocker switches simultaneously 1 3 The cabin door opens as long as you pres...

Page 38: ...outside Window on the driver s side electrical optional Fig 9 Rocker switch 1 Open 2 Close WA R N I N G Dang er of being crushed There is serious danger of crushing fingers arms and neck when closing...

Page 39: ...urrent position Right window Fig 10 Right window Open X Press the window handle together X Slide the window open Close X Press the window handle together X Slide the window closed until it catches The...

Page 40: ...erally towards the steering wheel and pedals X Lift lever 1 3 The seat s catch is released X Adjust the position X Release lever 1 3 The seat is locked in position Longitudinal adjustment Use lever 2...

Page 41: ...seat is locked in position Angle adjustment of back rest The angle of the back rest can be adjusted by means of lever 5 X Lift lever 5 3 The back rest s catch is released X Adjust the back rest s ang...

Page 42: ...wisted X The tongue has to click audibly into the belt lock X When installing a new seat belt make sure you use only seat belts approved by MAFI Fig 12 Seat belt 1 Belt lock 2 Unlocking 3 Tongue of th...

Page 43: ...manoeuvre can injure persons Personal injury and property damage may result X Move the MT only when the engine is running X Do not let the MT roll while the engine is not running Combination switch Th...

Page 44: ...t Activating the turn indicator X Press the combination switch in the direction of the arrow 2 or 5 3 The respective function indicator on the multi function display flashes The combination switch rem...

Page 45: ...indicator 1 yellow lights up on the multi function display WA R N I N G Accident hazard Accidents may occur when oncoming traffic is blinded by the glare of a high beam headlight X Always drive with d...

Page 46: ...eater switch Both outer mirrors can be heated The control switch is located in the instrument panel above the driver s door Switching the heater on X Press the switch 3 The mirrors are heated continuo...

Page 47: ...abin can block the pedals This can cause you to lose control of the MT and could lead to accidents X Do not to store loose objects in the driver s cab X Secure loose objects so that they cannot obstru...

Page 48: ...or The amount of air can be regulated by means of the blower switch 1 Three levels are available Setting the air flow X Set the blower switch 1 to Level 0 blower off Level 3 maximum blower output Set...

Page 49: ...available for ventilating the driver s cab You can use these nozzles to defrost the win dows and to ventilate the interior Some nozzles can be set manually and thus change the direction of the airflo...

Page 50: ...ting the airflow direction X Swivel the outlet nozzles or the fins of the drum type outlet nozzles in the desired direction Notes on the optimal setting z To defrost the windows keep the main outlet n...

Page 51: ...3 maximum cooling X Turn the blower switch in the direction of arrow 1 Level 0 cooling is off C A U T I O N Leaks in the air conditioner If the air conditioner is not run for a longer time the slip r...

Page 52: ...ditioning unit Auxiliary heater optional Fig 29 Control elements 1 Controller of the auxiliary heater Consult the manufacturer s instruction manual for information on how to operate the auxiliary heat...

Page 53: ...nd cables can cause serious injury due to electric shock X Keep liquid and moisture away from the power sock ets X Damaged cables and sockets must be replaced promptly The coolant preheater and the ca...

Page 54: ...i d e n t h a z a rd Accidents may occur when oncoming traffic is blinded by the glare of a high beam headlight X Always drive with dipped beam when there is oncoming traffic Fig 33 Headlight switch...

Page 55: ...can thereby warn others about possible dangers Fig 34 Hazard lights switch Switching on the hazard lights X Press the switch 3 The hazard lights are on and the driving direction indica tors on the mu...

Page 56: ...otlights switch on when the reverse gear is engaged optional Fig 36 Operational spotlight switch Switching on the operational spotlight X Press the switch 3 The operational spotlight is switched on Ar...

Page 57: ...32 36 55 Operational spotlight front optional The switch is located in the instrument panel above the driver s door Fig 38 Operational spotlight switch Switching on the operational spotlight X Press...

Page 58: ...ghting in the door instrument panel 1 Lighting On 2 Lighting Off Switching the lighting on off X Turn the cover in the direction of arrow 1 3 The lighting is switched on X Turn the cover in the direct...

Page 59: ...1 Gear shift lever for transmission 2 Control elements 3 Combination lever 4 Steering wheel 5 Transmission display 6 Multi function display 7 Joystick for fifth wheel Trestle Air suspension 8 Close Op...

Page 60: ...warning light The yellow warning light should go off once the motor is started If the yellow warning light does not go out or it lights up while the engine is running then there may be a motor malfun...

Page 61: ...ings determined and eliminated at a qualified garage Coolant liquid level Fig 46 Coolant liquid level control light The control light is on the operating instrument panel If the control light is lit t...

Page 62: ...e parking brake is engaged Releasing the parking brake X Press the switch up 3 The function indicator on the multi function display goes out The parking brake is released When the parking brake is eng...

Page 63: ...en X Press switch 1 down 3 The slow speed stage is set X Press switch 1 down again 3 The fast speed stage is set Intermittent wiping X Press combination switch 2 up 3 The intermittent wiper is activat...

Page 64: ...49 Control elements 1 Rear door windscreen wiper switch 2 Windscreen washer switch The windscreen wiper only works when the rear cabin door is completely closed Wiping the windscreen X Press switch 1...

Page 65: ...matically activates and the transmission switches into neutral position Fig 50 Swivel seat unlocking combination button Unlocking 1 X Bring the MT to a standstill X Press the Swivel seat unlocking com...

Page 66: ...e You can switch on the rear axle differential lock while you are still driving However the lock only engages shortly before the MT comes to a standstill Fig 51 Rear axle differential lock 1 Rear axle...

Page 67: ...ial lock 1 Rear axle differential lock switch 2 Control light C A U T I O N Axle damag e The claw coupling can become damaged when the MT rolls X Only engage the rear axle differential lock when the w...

Page 68: ...ages shortly before the MT comes to a standstill Fig 53 Four wheel drive 1 Four wheel drive switch 2 Control light Switching on the four wheel drive in continuous mode and switching it off yourself Th...

Page 69: ...or short periods for example when starting to drive on slippery ground Switching off the short term four wheel drive prematurely If you used the switch to activate the four wheel drive it will switch...

Page 70: ...the normal level Releasing the fifth wheel coupling Sattel Fig 56 Control elements 1 Fifth wheel coupling switches 2 Fifth wheel coupling control light 3 Control light Kingpin Both control lights glow...

Page 71: ...X Press the joystick in the direction of the arrow 1 3 The fifth wheel coupling lowers Raise fifth wheel coupling X Press the joystick in the direction of the arrow 2 3 The fifth wheel coupling rises...

Page 72: ...the tres tle optional 3321128 Release the fifth wheel coupling of the trestle with the two buttons Fig 58 Unlocking the trestle fifth wheel coupling Unlocking the trestle fifth wheel coupling X Press...

Page 73: ...ccording to the driver s viewing direction Fig 59 Gear shift lever 1 Gear shift lever 2 Gear shift lever lock switch without function Switching X Select the neutral position The engine can be started...

Page 74: ...ansmission display The transmission display contains the following information z Selected driving direction forwards backwards z Selected driving program 1 to 4 D z Current driving gear z Error messag...

Page 75: ...gear available Let the engine transmission heat up N Oil temperature low only one gear available Let the engine transmission heat up Bar display Explanation Remark 1 bar Manual mode 1st gear Option 2...

Page 76: ...he switch down 3 The transmission is in automatic mode X Press the switch up 3 The transmission is in manual mode W L High input torque load W O High output torque load P N Forward or reverse driving...

Page 77: ...TROL ELEMENTS Radio console Operating manual MT 32 36 75 Radio console Radio optional Fig 64 Audio system Consult the manufacturer s instruction manual for information on how to operate the audio syst...

Page 78: ...S Multi function display 76 Operating manual MT 32 36 Multi function display Overview Fig 65 Multi function display 1 Control and warning indicators 2 Illuminated LCD 3 Combinations of buttons and war...

Page 79: ...ts on the LCD are displayed Phase 2 z The number of operating hours until the next service is due appears on the display After the self test the multi function display automatically changes to normal...

Page 80: ...e circuit 1 z Air reserve pressure circuit 2 z Air reserve pressure circuit 3 z Transmission oil pressure After switching on the ignition the transmission oil pressure is displayed by default Deviatio...

Page 81: ...On board voltage display The on board voltage display shows the current charging volt age of the vehicle battery The display indicates the charging voltage in the range of 20 V R to 28 V 1 1 Every not...

Page 82: ...e Indicators on the multi function display on page 131 Fig 69 Temperature display 1 Transmission oil temperature button 2 Engine coolant temperature button 3 Temperature indicator Selecting the temper...

Page 83: ...eviations from the specifications or other malfunc tions on the MT you will be notified by the LED lighting up in the button see Indicators on the multi function display on page 131 Information select...

Page 84: ...Rpm gauge The current engine speed can be read as rotations per minute at bar diagram 1 Fuel gauge The current fuel supply can be read from bar diagram 2 Control indicators Fig 72 Control indicators...

Page 85: ...r is dirty 2 Transmission fault 3 Return filter for the hydraulic oil is dirty 4 Parking brake The warning indicators notify you about conditions that should not be ignored otherwise damage to the MT...

Page 86: ...h can damage the generator the electrical equipment and the controllers X Do not turn off the main battery switch while the motor is running Fig 74 Main battery switch 1 ON position 2 OFF position Swi...

Page 87: ...Lock The vehicle electrical fuses are at the right left of the operator in a compartment The exact layout can be read from the supplied circuit diagram External start socket optional Fig 76 External s...

Page 88: ...et to store loose items Ashtray The ashtray is located on the inside of the driver s door Fig 78 Ashtray Open X Pull the flap in the direction of the arrow 1 Remove X To empty the ashtray push it down...

Page 89: ...features Operating manual MT 32 36 87 Sun screen Fig 80 Sun screen X Pull the sun screen out by the strap X Hook it to the hook Sun visors Fig 81 Sun visors The sun visors protect you from being blind...

Page 90: ...ks you close off the air connections of the brake spiral hoses You thereby avoid loss of air in the compressed air system caused by uncoupling the brake spiral hoses from the air connections on the co...

Page 91: ...ion work Starting the engine Gear shifting mit Betriebsartwahl Driving instructions Turning off the engine Fifth wheel coupling Eurohitch Sattel Operation with trestle optional 3321128 Gooseneck optio...

Page 92: ...ed below WA R N I N G Dang er of injur y Neglected or insufficient inspections can lead to considerable personal injury X Carry out all checks carefully X Always follow the instructions on whether the...

Page 93: ...tighten all wheel nuts with the specified torque before the initial operation or after the wheel exchange X Retighten the torque of the wheel nuts after the first drive under load the latest though af...

Page 94: ...tions Regularly perform the following inspections on the MT Inspection Note Main battery switch Page 93 Lighting system Page 93 Loss of fluids Page 93 Hydraulic oil level Page 95 Engine coolant level...

Page 95: ...loads Fig 3 Main battery switch 1 ON position 2 OFF position Check X Check whether the main battery switch is switched on Lighting system X Inspect the lighting system for z Obvious damage z Functiona...

Page 96: ...If the oil level is too high or too low this can result in damage to the transmission X Ensure that the oil level is always between the MAX or MIN limits X Use only authorised types of transmission oi...

Page 97: ...l filler nozzle Fuel tank level Check the fuel supply level before you drive the MT It appears on the LCD display of the multi function display Refuel when the fuel level is low see Refuelling on page...

Page 98: ...ted on the right side of the vehicle next to the exhaust muffler Fig 7 Equalising reservoir X Check the engine coolant level The coolant level should always lie between the MIN and MAX markings X Refi...

Page 99: ...oor Open the service door using a square key The square key is located in the storage net of the driver s door X Insert the square key into the opening arrow X Turn the square key in the direction 1 3...

Page 100: ...ft side of the MT under the cover of the pneumatics compartment The air dryer using an air dryer cartridge dries the compressed air that the compressor supplies This makes it unnecessary to add anti f...

Page 101: ...atically feeds all lubricat ing points on non rotating components at definite intervals Fig 12 Central lubrication X Regularly check the fill level of the lubricant in the reserve tank X Refill with l...

Page 102: ...ollen filter X Check the pollen filter for signs of soiling and clean or replace it as required X Reinstall the pollen filter in its proper position and screw the cover back on Fig 14 Filter for circu...

Page 103: ...ng conditions have to be met z The main battery switch needs to be switched on z The swivel seat needs to be locked into one of the two end positions or in the entry position z The gear shift lever fo...

Page 104: ...ion X Turn the ignition key to the II position 3 The suction air preheater is activated The engine is equipped with an electrical intake air pre heater Depending on the engine and outside temperature...

Page 105: ...epending on the load and the con ditions of the terrain You will find information on gear shifting in section Gear shift lever for transmission Drehwendels chalter on page 71 Generally you use driving...

Page 106: ...l You can choose from 4 forwards 1V 4V and 4 reverse driving programs 1R 4R Depending on the position of the operating mode switch the transmission shifts to the following gears When requested the 6th...

Page 107: ...OPERATION Gear shifting mit Betriebsartwahl Operating manual MT 32 36 105 Reverse drive warning equipment optional When you shift into reverse gear a warning signal can be heard...

Page 108: ...o prevent the battery from discharging Checks before driving Carry out the following checks before you start driving the MT z Make sure that no persons are situated in the danger area of the MT D A N...

Page 109: ...you to lose control of the MT and could lead to accidents X Do not to store loose objects in the driver s cab X Secure loose objects so that they cannot obstruct the pedals Use the storage net for ins...

Page 110: ...round is sufficiently clean and provides enough traction Take special care on snow and ice X Drive the vehicle at reduced speed on inclines X Drive carefully when crossing steep inclines Fig 18 Drivin...

Page 111: ...adjusted speed when the rear axle differ ential lock is engaged X Note that the steering radius is greater C A U T I O N Axle damag e Tensions in rear axle The rear axle can become damaged while drivi...

Page 112: ...O N A xle damag e The claw coupling can become damaged when the MT rolls X Only engage the rear axle differential lock when the MT is not moving X Start up slowly because the claws of the differentia...

Page 113: ...age 66 C A U T I O N Tr a n s m i s s i o n d a m ag e Tension in drive train The drive train can become damaged if you constantly drive on rough surfaces X Use the four wheel drive only while driving...

Page 114: ...el level is too low The fuel tank is located on the vehicle s right side D A N G E R Dang er of injur y Fuel is easily flammable and harmful to health X Fire naked flames and smoking are prohibited wh...

Page 115: ...he engine too early can cause heat to build up and damage the engine X Do not turn the engine off immediately when you have just subjected the MT to high loads X Run the engine at idle speed for a few...

Page 116: ...ler run onto the MT X The MT must always be hitched to the stationary trailer D A N G E R Dang er of injur y If the fifth wheel coupling is not properly locked the trailer can run loose and injure per...

Page 117: ...lines First discon nect the supply line red then the brake line yel low Fig 21 Connections 1 Electrical connection 2 Supply line red 3 Brake line yellow 4 Duomatic quick coupling Hitching X Lower the...

Page 118: ...line red the semi trailer is braked by that Then after that disconnect the coupling head of the brake line yellow X Hook the coupling heads into the intended holding fixtures You thereby protect the...

Page 119: ...r further information on the saddling on and off see Fifth wheel coupling Eurohitch Sattel on page 114 The semi trailer remains with the trestle in the ship and is securely anchored to the ship s floo...

Page 120: ...ith handling a gooseneck X Make sure that work with a gooseneck is done only by trained personnel WA R N I N G A c c i d e n t h a z a rd On bumpy roads the roll trailer can come off the gooseneck and...

Page 121: ...owed load is 24 000 kg in manoeuvre mode WA R N I N G Dang er of injur y There is a danger of considerable injury and damage when you use towing and shunting couplings to pull trailers X Do not pull t...

Page 122: ...he pertinent oper ating materials in the MT with low temperature variants z Use winter diesel or add a flow improver to the fuel This prevents paraffin from coagulating in the fuel which can reduce or...

Page 123: ...peed and without load after washing You can use a high pressure cleaner to clean the MT C A U T I O N Proper ty damag e Incorrect handling of the high pressure cleaner can cause paint damage or short...

Page 124: ...OPERATION Care 122 Operating manual MT 32 36...

Page 125: ...Operating manual MT 32 36 123 TRANSPORT Loading onto a flatbed trailer Loading with a crane...

Page 126: ...er distances Make sure that the transport equipment can carry the weight of the MT see Vehicle identification plate on page 4 D A N G E R Dang er of injur y Ignoring safety regulations when transporti...

Page 127: ...When the pneumatic spring is unhooked there is dan ger of the service door falling closed and injuring you X Always wear personal protective equipment when attaching hoisting gear Fig 1 Unhooking the...

Page 128: ...sling point Lifting X Attach the hoisting equipment to the points intended for this 3 The MT can be now be hoisted carefully and loaded onto the other vehicle During lifting the MT tilts forward slig...

Page 129: ...m Fifth wheel coupling Sattel Starting aid optional Indicators on the multi function display Towing Emptying the fuel pre filter of the water separator Emergency release of the spring loaded component...

Page 130: ...atch 1 X Check the fuses The exact layout of the fuses can be read from the supplied circuit diagram X If necessary replace the defective fuse with a new fuse of the same type and strength D A N G E R...

Page 131: ...sure that nobody is near the trailer X Make sure that the trailer is lowered fully onto its supports and secured against rolling away Fig 2 Emergency hitch release Releasing the emergency hitch X Set...

Page 132: ...al 130 Operating manual MT 32 36 Starting aid optional External start socket Fig 3 External start socket 1 12 V 2 24 V You can connect jumper cables at the external start socket to give or receive sta...

Page 133: ...ugh the radiator Clean radiator fins see maintenance manual Fan malfunctions Have qualified technicians rectify cause Transmission oil temperature LED lights up red Oil level too low Check transmissio...

Page 134: ...he accident hazard is increased X Make sure that the tractor that is towing the MT can safely brake the weight of the MT X When towing use a towing rod that is strong enough Ropes and chains are not p...

Page 135: ...s WA R N I N G Dang er of injur y and poisoning Fuels can cause poisoning and irritate the skin if they are inhaled or make contact with body parts X Wear protective clothing when working with fuels F...

Page 136: ...ed by the emergency release lever D A N G E R Dang er of injur y An unbraked MT can roll away and run over persons X Secure the MT against rolling away before you release the spring loaded component o...

Page 137: ...ng brake needs to be adjusted Refer to the assembly and setting regu lations of the brake manufacturer Fig 6 Parking brake 1 Pressure bolt 2 Laminated disc spring 3 Adjustment screw 4 Screw cap 5 Lock...

Page 138: ...SELF HELP Emergency release of the parking brake 136 Operating manual MT 32 36 X Counter the locknut and screw the screw thread on several thread turns to protect against soiling...

Page 139: ...flating connection is located in the pneumatics compartment X Start the engine X Remove the protection cap from the tyre inflating connection X Attach the tyre inflating hose not part of the scope of...

Page 140: ...SELF HELP Inflating tyres 138 Operating manual MT 32 36...

Page 141: ...Operating manual MT 32 36 139 TECHNICAL DATA Dimensions standard model Sattel Weights Sattel General specifications Sattel Hydraulic system Sattel Brake system...

Page 142: ...d model Sattel 140 Operating manual MT 32 36 Dimensions standard model Sattel Fig 1 Dimensions MT 32 MT 36 Size mm Measurement Wheel base 3 000 Wheel base 3 250 A approx 2 980 2 980 B 1 488 1 488 C 3...

Page 143: ...141 F 2 540 2 540 G Wheel gauge front axle 2 100 2 100 H Wheel gauge rear axle 1 840 1 840 I Lowered approx 2 400 2 150 J Raised single stage cylinder approx 2 400 2 150 K Raised dual stage cylinder...

Page 144: ...four wheel drive 4 x 4 9 700 kg 9 700 kg Trac with rear wheel drive 4 x 2 9 150 kg 9 150 kg Axle load empty front approx 7 200 kg 7 200 kg Axle load empty rear approx 2 500 kg 2 500 kg Permissible co...

Page 145: ...ontinuous sound intensity level in cabin DIN 45635 part 36 73 dB A 73 dB A Turning radius With a wheel base of 3 250 mm 7 034 mm 7 034 mm Articulation clearance to the cabin with a wheel base of 3 250...

Page 146: ...ylinders for front axle steering Two double action hydraulic cylinders step type optional for lifting the fifth wheel coupling MT 32 MT 36 Pump supply rate at 2 300 min 1 100 l min 100 l min Max conti...

Page 147: ...32 36 145 Brake system Two circuit brake system with dual line trailer brake connection MT 32 MT 36 Front axle Simplex wedge pneumatically actuated Rear axle Simplex wedge pneumatically actuated Park...

Page 148: ...TECHNICAL DATA Brake system 146 Operating manual MT 32 36...

Page 149: ...0 Dipped beam 41 52 Door instrument panel Interior lighting 56 Operational spotlights 55 Rear view mirror 44 Rear view mirror heater 44 Doors Lock 32 Unlock 32 Driver s cab 46 Heater 46 Ventilation 46...

Page 150: ...Maintenance display 81 Malfunction indicators 131 Motor malfunction DC 58 59 Motorvorw rmung extern 51 Multi function display 76 Fuel gauge 82 Maintenance display 81 On board voltage display 79 Overv...

Page 151: ...system 145 Dimensions 140 General information 143 Hydraulic system 144 Weights 142 Temperature display 50 80 Terms 14 Tightening torques of the wheel nuts 91 Towing and shunting coupling 119 Transmis...

Page 152: ...150 Operating manual MT 32 36...

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