EP Equipment CQD15S Operation Manual Download

Page: 1 / 46

Summary of Contents for CQD15S

Page 1: ...I ...

Page 2: ... ordered Through our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts catalogs With business all over the world EP has thousands of employees and hundreds of agents worldwide to provide our global customers with prompt local service Based on the concept of sharing economy EP also ...

Page 3: ...nces between your product and the description in this manual And the operator manual details will be different because of customer s special requirements If you have any questions please keep in touch with the sales department of E P Equipment or let the dealer know Notes 1 This manual is used for operation and maintenance the detail parameters size a nd specifications in context is only for refer...

Page 4: ...ruck Be in operating position Place directional control in neutral Before operating truck check functions of lift systems directional control speed control steering warning devices and brakes 5 Do not use open flame to check lever or for leakage of electrolyte and fluids or oil Do not use open pans of fuel or flammable cleaning fluids for cleaning parts 6 Brakes steering mechanisms control mechani...

Page 5: ...tection of loose or detective parts 11 Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance plates or decals shall be changed accordingly ...

Page 6: ...plays 16 3 2 2 Display unit controls and displays 18 3 3 Run the truck 20 3 3 1 Checking and Preparing 20 3 3 2 To prepare the truck for operation 20 3 4 Industrial Truck Operation 21 3 4 1 Safety regulations for truck operation 21 3 4 2 Travel Steering Braking 22 3 4 3 Lifting and depositing loads 24 3 5 Parking the truck securely 25 4 Battery Maintenance Charging 26 4 1 Safety regulations for ha...

Page 7: ...tions 35 5 4 Decommissioning the truck 37 5 4 1Prior to decommissioning 37 5 4 2 Restoring the truck to operation after decommissioning 37 5 5 Safety checks to be performed at regular intervals and following any unusual incidents 38 5 6 Final de commissioning disposal 38 6 Troubleshooting 39 ...

Page 8: ...roprietor is considered the person who in accordance with existing contractual agreements between the owner and user of the truck is charged with operational duties The proprietor must ensure that the truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded Furthermore accident prevention regulations safety regulations and op...

Page 9: ...igned for internal and external use to lift and transport goods Open bottom pallets or pallets with transverse boards can be lifted inside or outside the area of the load wheels or roll cage Loads can be stacked unstacked and transported over long distances The capacity can be obtained from the data plate ...

Page 10: ...3 1 2 Truck Assemblies Item Component Item Component 1 Mast 7 Cushion 2 Overhead guard 8 Drive wheel 3 Load wheel 9 Pump motor 4 Outriggers 10 Tank 5 Battery 11 Control panel 6 Balance wheel ...

Page 11: ...rol panel The position of the steered drive wheel is shown in the control panel display unit The maximum steer angle is 90 Operator position The driver s position is ergonomically designed with ample legroom The driver s seat can be adjusted to suit the driver Controls and Displays The functions are activated via ergonomic thumb movement to ensure fatigue free operation without stressing the wrist...

Page 12: ...ability laden unladen 8 10 Service weight With battery See Form 3 lb Loadin g Unladen Front Rear fork advanced 2709 2711 2184 2711 lb Unladen Front Rear fork retracted 3573 1865 3062 1880 lb Laden Front Rear fork advanced 1080 7595 573 7592 lb Laden Front Rear fork retracted 3329 5326 2828 5326 lb Drive motor rating S2 60 min 5 3 kW Lift motor rating at S3 15 11 kW Battery voltage rated capacity 5...

Page 13: ...rance laden below mast 2 75 in m2 The minimum ground clearance of frame 2 75 in Ast Aisle width1 1000 1200 pallet crossways See Form 4 in Ast Aisle width1 800 1200 pallet lengthways See Form 4 in Wa Outer turning radius 69 5 in l7 Length across wheel arms exclusive fork 75 3 in Tyre type PU PU Tyre size driving wheels 10 2 4 1 in Tyre size loading wheels 10 4 5 in Tyre size caster wheels 7 2 8 in ...

Page 14: ...8 109 4 68 7 75 6 255 9 296 7 283 5 116 1 75 4 80 9 275 6 316 3 303 1 122 8 82 1 88 0 295 3 336 0 322 8 Without sideshifter Duplex ZT 74 8 0 0 106 3 140 2 128 6 80 7 0 0 118 1 152 0 140 4 86 6 0 0 129 9 163 8 152 2 93 3 0 0 143 3 177 2 165 6 100 4 0 0 157 5 191 3 179 8 106 3 0 0 169 3 203 1 191 6 Triplex DZ 76 0 41 7 41 7 157 5 191 3 185 0 82 7 48 8 48 8 177 2 211 0 204 7 89 4 55 1 55 1 196 9 230 ...

Page 15: ...5169 4795 118 1 5224 4850 129 9 5279 4905 143 3 5334 4960 157 5 5390 5016 169 3 5445 5071 Three Stage Mast 157 5 5533 5159 177 2 5599 5225 196 9 5665 5291 216 5 5731 5357 236 2 5797 5423 255 9 5863 5490 275 6 5556 295 3 5622 NO Battery Capacity Ah Battery Weight lb 1 345 1235 2 360 1367 3 420 1629 4 450 1629 5 465 1629 6 Only CQD15S E 300 1323 ...

Page 16: ... 93 3 94 2 Length to face of forks l2 49 8 50 7 51 2 52 0 Reach distance l4 26 2 24 8 Aisle width for pallets 1000 1200 crossways in Ast 108 1 108 7 108 8 109 6 Aisle width for pallets 800 1200 lengthways in Ast 109 1 109 8 110 3 111 0 Aisle width for pallets 1000 1200 lengthways in Ast 111 2 111 9 112 3 113 1 Aisle width for pallets 800 1200 crossways in Ast 103 7 104 1 104 4 104 8 ...

Page 17: ...10 ...

Page 18: ...11 1 4 Identification points and data plates ...

Page 19: ...er and outer mast warning 2 Warning decal 3 Strap points for crane lifting 4 CE decal 5 Never stand warning 6 Model decal 7 Operator warning decal 8 Truck data plate 9 Capacity chart 10 Security mark 11 Don t drive in rain warning 12 Operator warning ...

Page 20: ...Max Battery Mass 4 Production Date 11 Min Battery Mass 5 Battery Voltage 12 Lifting height 6 Capacity 13 Load weight 7 Max Lifting Height 14 Load center For queries regarding the truck or ordering spare parts please quote the truck serial number 2 1 4 2 Capacity chart The chart given above shows the relation between the load center and the weight of loads ...

Page 21: ...ten The flattening will disappear after a short period of operation 2 2 During brake in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation Must prevent the new battery from over discharging when early used Please...

Page 22: ... e g wheel or brake problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the truck without the necessary training and authorisation to do so The driver must never disable or adjust safety mechanisms or switches Hazardous area A hazardous area is defined as the area in which a person is at risk due to truck movement lifting ope...

Page 23: ...16 3 2 Controls and Displays 3 2 1 Control panel controls and displays ...

Page 24: ... to brake automatically 4 Foam Pad For the driver rely on 5 Horn button Activates the horn 6 Cushion For the driver rely on 7 Drive pedal Not applied Travel inhibited truck decelerates Applied Travel released 8 Lock Close the backdoor 9 Steering wheel Steers the truck in the required direction 10 Display unit Operating information and warning message display 11 Light switch optional Switch on or o...

Page 25: ... of LCD screen will display the warning and fault indication 3 Temperature alarm lamp When overuse makes the temperature of drive motor high the lamp will illuminate At the moment in order to preventing the motor from being burned out please don t use the reach truck temporarily And when the temperature drop continue to use 4 Drive pedal alarm lamp When you don t step on the drive pedal the lamp w...

Page 26: ...s 80 charge Information display area Displays the warning and fault indication see 6 1 Error Message Page 35 Speed display area Displays possible travel speeds Unit Km h Steering display area Use the steering wheel to steer the truck outside narrow aisles The position of the drive wheel is shown here area 90 Driving mode display area 0h High speed Crawl speed Speed mode display area Four modes Mod...

Page 27: ...for visible damage such as cracks bent or severely worn load forks Test the warning device Make sure the load chains are evenly tensioned Check whether the normal function of all safety devices 3 3 2 To prepare the truck for operation Insert the key in the key switch and turn it to the ON position Test horn Check the operation of the foot switch Warning Before the truck can be commissioned operate...

Page 28: ...ck as a lookout Negotiating slopes and inclines Negotiating slopes or inclines is only permitted if such roads are clean and have a non slip surface and providing such journeys are safely undertaken in accordance with the technical specifications for the truck in question The truck must always be driven with the load unit facing uphill The industrial truck must not be turned operated at an angle o...

Page 29: ...22 3 4 2 Travel Steering Braking Do not drive the truck unless the panels are closed and properly locked When you start up the truck the drive pedal must be applied ...

Page 30: ...rake with the coasting brake with the emergency brake with the service brake With the reversing brake While the truck is travelling press the travel switch 3 It switches to the opposite travel direction and the truck decelerates through the traction current controller until it starts to move in the opposite direction With the coasting brake Not apply the drive pedal 5 Travel inhibited truck decele...

Page 31: ...ing speed is determined by the inclination of the control lever Lowering Pull the control lever 1 towards direction F until you reach the desired height The lowering speed is determined by the inclination of the control lever 2 Extending Retracting Do not reach between the mast and the battery cover Extending Move the control lever 2 in direction F to extend the mast support forward Retracting Mov...

Page 32: ...l lever 4 in direction F Sideshift Right Push the control lever 4 in direction B 3 5 Parking the truck securely When you leave the truck it must be securely parked even if you only intend to leave it for a short time Lower the load completely and position it horizontally Retract the mast support fully Turn off the key switch and remove the key 1 Warning Do not park the truck on a slope The load mu...

Page 33: ... around the truck The area must be well ventilated Fire protection equipment must be provided Battery Disposal Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws The manufacturer s disposal instructions must be followed 4 2 Battery type dimension Battery type dimension as follow Tuck type CQD15S CQD15S E Battery type 3HPzS 300 3HPzS ...

Page 34: ... mast is now in its limit position Insert the battery lock shaft Move the control lever 2 in the arrow direction Move the mast holder as far as the stop in the battery direction F and release the control lever 2 the mast is now in its limit position The battery is desperate from the frame Release the battery lock shaft Turn the key switch off Warning Before starting up the truck again the battery ...

Page 35: ...ers 4 5 Battery removal and installation Expose the battery See 4 3 Expose the battery Place the battery plug or the battery cable in such a way that they will not get caught on the truck when the battery is removed The hooks 1 must be attached to the eyes of the battery in such a way Lift the battery clear and move out to the side Installation is in the reverse order of operations 4 6 Battery mai...

Page 36: ...ll covers must be kept dry and clean The terminals and cable shoes must be clean secure and have a light coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulation mat Battery storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry frost free room To ensure the battery is al...

Page 37: ...ting and jacking up When a truck is to be lifted the lifting gear must only be secured to the points specially provided for this purpose When jacking up the truck take appropriate measures to prevent the truck from slipping or tipping over e g wedges wooden blocks You may only work underneath a raised load handler if it is supported by a sufficiently strong chain Cleaning Do not use flammable liqu...

Page 38: ...xpert servicing is one of the most important requirements for the safe operation of the truck Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment The service intervals stated are based on single shift operation under normal operating conditions They must be reduced accordingly if the truck is to be used in conditions of extreme dus...

Page 39: ...chments Check drive support plate Change transmission oil Truck frame Check chassis for damage Check labels Check mast attachment Make sure overhead guard is secure and check for damage Check moving mast holder and wear rails Check driver s seat Test restraint systems Hydraulic operations Test hydraulic system Check that hose and pipe lines and their connections are secure check for leaks and dama...

Page 40: ...33 Steering system Test electric steering Check steering toothing for wear and lubricate Lubrication Grease the vehicle in accordance with the lubrication schedule 5 3 2 Lubrication Schedule ...

Page 41: ...handled correctly Follow the manufacturer s instructions Improper handling is hazardous to health life and the environment Consumables must only be stored in appropriate containers They may be flammable and must therefore not come into contact with hot components or naked flames ...

Page 42: ... truck securely See 3 5 Parking the truck securely Remove the key to prevent the truck from accidentally starting When working under a raised lift truck secure it to prevent it from tipping or sliding away Replacing the drive wheel The drive wheel must only be replaced by authorised service personnel Check the hydraulic oil level It is going to add hydraulic oil when you heard explosion sound from...

Page 43: ...mission oil of the correct grade See 5 3 2 Lubrication Schedule Installation is the reverse order Recommissioning The truck may only be recommissioned after cleaning or repair work once the following operations have been performed Test horn Test Emergency brake switch Test brake Lubricate the truck in accordance with the maintenance schedule ...

Page 44: ...ge the battery See 4 4Charging the battery Disconnect the battery clean it and apply grease to the terminals In addition follow the battery manufacturer s instructions Spay all exposed electrical contacts with a suitable contact spray 5 4 2 Restoring the truck to operation after decommissioning Thoroughly clean the truck Lubricate the truck in accordance with the maintenance schedule See 5 3 2 Lub...

Page 45: ...on the technical regulations and principles governing the inspection of trucks A thorough test of the truck must be undertaken with regard to its technical condition from a safety aspect The truck must also be examined for damage caused by possible improper use A test report shall be provided The test results must be kept for at least the next 2 inspections The owner is responsible for ensuring th...

Page 46: ...fuse truck in charge mode Check the battery connector and connect if necessary Set key switch to I Check battery charge charge battery if Necessary Test fuses Interrupt charging Load can not be lifted Hydraulic oil level too low Excessive load Check the hydraulic oil level Note maximum capacity see data plate If the fault cannot be rectified after carrying out the remedial procedure notify the man...

Search results

Summary of Contents for CQD15S

Reviews:

Related manuals for CQD15S

Brands by name

Popular brands

EP Equipment CQD15S, Operation Manual

Search results

Summary of Contents for CQD15S

Reviews:

Related manuals for CQD15S

Brands by name

Popular brands