MADVAC PS300 Operator'S Manual Download

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ALL FITTINGS MUST BE PRE-OILLED

BEFORE ASSEMBLY

ITEM NUMBER

PART NUMBER DESCRIPTION

QUANTITY

80001

UNLOADING BLOC

67306

RELIEF VALVE

80004

SOLENOÏD VALVE POPPET TYPE

80005

CHECK VALVE

4285

HYDRAULIC FITTING STRAIGHT (JIC-06/ORB-06)

67699

HYDRAULIC FITTING TEST PORT COUPLING

25193

HYDRAULIC FITTING "T" (JIC-06/JIC-06/ORB-06)

4294

HYD. FITTING 45° (Female JIC-06/Male JIC-06)

24324

HYD. FITTING 90° (Male JIC-06/Female JIC-06)

ASSEMBLY VIEW

A80011 - UNLOADING VALVE HYDRAULIC MANIFOLD ASSEMBLY

UNLOADING VALVE HYDRAULIC MANIFOLD BLOCK & HYDRAULICS FITTINGS PRE-ASSEMBLY

MadVac Inc.

Robotic Arm Operator's & Parts Manual

August 2002, Revision: ---

HY-20

Hydraulics Section

Summary of Contents for PS300

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Page 54: ...Body Section...

Page 55: ...67507 Right Side Body BO 2 A67509 Left Side Body BO 3 A67502 Hood A BO 4 A67526 Hinged Side Panel Left BO 5 A67525 Hinged Side Panel Right BO 6 A67514 Left Engine Cover BO 7 A67524 Right Engine Cover...

Page 56: ...2 6 66064 HEADLIGHT 2 7 65945 RUBBER BUMPER EXTRUSION 1 8 90025 SELF TAPING SCREW 10 3 4 Lg 14 9 90001 WASHER 5 16 1 10 90023 LOCK WASHER 5 16 1 11 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 12 66082...

Page 57: ...2 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 9 90001 WASHER 5 16 1 10 90023 LOCK WASHER 5 16 1 11 90033 WOOD SCREW 4 X 3 4 Lg 11 12 66556 BODY SHIM 1 16 Thk IF REQUIRED FOR PROPER BODY FIT 1 A67507 RIGHT SI...

Page 58: ...04 WASHER 1 4 6 6 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 3 7 90020 LOCK NUT 1 4 20 UNC 3 8 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 9 90001 WASHER 5 16 1 10 90023 LOCK WASHER 5 16 1 11 90033 WOOD S...

Page 59: ...COMES WITH 66047 FOAM GASKET 1 7 COMES WITH 66047 TOOTH LOCK WASHER 6 m m 3 8 COMES WITH 66047 HEX NUT M6 1 25 3 9 COMES WITH 66047 SEAL WASHER M6 3 10 COMES WITH 66047 BOLT HEX HEAD M6 1 25 X 75 m m...

Page 60: ...11 90037 SLOTTED HEAD CAP SCREW 6 32 UNC X 1 2 Lg 2 12 90035 LOCK NUT 6 32 UNC 2 13 90036 WASHER 6 2 14 65545 WANDER HOSE SUPPORT CONE 1 15 66124 HINGE LEFT FEMALE 2 16 90033 WOOD SCREW 4 X 3 4 Lg 8 1...

Page 61: ...INER FRONT LEFT 1 12 67424 REAR LAMP 1 13 90039 BOLT HEX HEAD 10 32 UNC X 1 Lg 4 14 90006 LOCK NUT 10 32 UNF 4 15 90005 WASHER 10 4 16 66123 FEMALE DOOR HINGE LEFT HAND 2 17 66297 RIGHT DOOR NOISE ABS...

Page 62: ...1 4 20 UNC X 1 Lg FULL THREADS 2 6 90004 WASHER 1 4 4 7 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 2 8 90023 LOCK WASHER 5 16 2 9 90001 WASHER 5 16 2 10 90020 LOCK NUT 1 4 20 UNC 2 11 66811 RETAINING CL...

Page 63: ...T HAND 2 4 90003 BOLT HEX HEAD 1 4 20 UNC X 1 Lg FULL THREADS 2 5 90004 WASHER 1 4 10 6 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 2 7 90023 LOCK WASHER 5 16 2 8 90001 WASHER 5 16 2 9 90020 LOCK NUT 1 4...

Page 64: ...R 10 4 6 90006 LOCK NUT 10 32 UNF 4 7 90704 BOLT HEX HEAD M6 1 0 X 20 m m Lg 2 8 90756 WASHER M6 TYPE B B 2 9 90751 LOCK WASHER M6 2 10 90734 HEX NUT M6 1 0 2 11 65826 HANDLE 1 12 90125 SLOTTED ROUND...

Page 65: ...ONTROL PANEL 1 15 65560 SWITCH WATER SPRAY 1 16 65558 SWITCH SOFT FULL REVERSE 1 17 65555 SWITCH BRUSHES 1 18 65557 SWITCH STROBE LIGHT 1 19 65556 SWITCH HEADLIGHTS 1 20 65561 SWITCH HORN 1 21 26505 E...

Page 66: ...C 2 5 90075 HEX BOLT 5 16 18 UNC X 1 Lg 2 6 66012 T TOP 1 7 90048 FLAT COUNTERSINK HEAD SCREW 1 4 20 UNC X 3 4 Lg 2 8 90004 WASHER 1 4 2 9 90018 LOCK WASHER 1 4 2 10 90017 HEX NUT 1 4 20 UNC 2 ASSEMBL...

Page 67: ...Sweeping Section...

Page 68: ...on Page A67531 Sweeping Brush Left E SW 1 A67532 Sweeping Brush Right E SW 2 A67541 Sweeping Arm Left Right A SW 3 A67574 Hydraulic Raise and Lower Sweeping Brushes Option D SW 4 A67530 Swivel Beam A...

Page 69: ...3 BRUSH COVER 1 9 90049 RIVET 3 16 X 1 2 Lg 2 10 90005 WASHER 10 2 11 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 12 90000 LOCK NUT 5 16 18 UNC 1 13 27668 HOSE CLAMP CL 06 1 14 66619 WATER JET ANGLE 1...

Page 70: ...8 TYPE B B 1 9 90018 LOCK WASHER 1 4 2 10 65903 BRUSH COVER 1 11 66619 WATER JET ANGLE 1 12 27668 HOSE CLAMP CL 06 1 13 90001 WASHER 5 16 1 14 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 15 90000 LOCK...

Page 71: ...65697 BOOT RETAINER 2 3 65098 UPPER BRUSH ARM 1 4 65460 BROOM ADJUSTER 1 5 65758 BRONZE FLANGE BUSHING 1 2 I D X 5 8 O D X 3 4 Lg 2 6 65426 BUSHING PARALLEL SPACER 1 7 67751 LOWER PARALLELOGRAM ARM 1...

Page 72: ...4 20 UNC X 5 8 Lg 3 11 90018 LOCK WASHER 1 4 3 12 67800 HYDRAULIC CYLINDER 2 13 67315 HYDRAULIC CYLINDER BOOT 2 14 67528 CYLINDER BACK AXIS 2 15 67527 CYLINDER FRONT AXIS 2 16 90096 JUM NUT 1 4 X 20 U...

Page 73: ...g 1 7 90023 LOCK WASHER 5 16 1 8 90001 WASHER 5 16 1 9 66121 RECESSED PUMPER FLATE TOP 4 10 90044 BOLT HEX HEAD 10 32 UNF X 1 1 2 Lg 2 11 90006 LOCK NUT 10 32 UNF 2 12 65780 SPRING 2 13 65135 TOP PANE...

Page 74: ...UNF X 1 2 Lg 4 18 90085 SCREW ROUND HEAD SQUARE DRIVE 10 32 UNF X 3 4 Lg 2 19 90004 WASHER 1 4 14 20 90020 LOCK NUT 1 4 20 UNC 8 21 65642 FRONT COMPARTMENT CONTAINER 1 22 66428 TRIM 1 23 66215 REMOVA...

Page 75: ...1 8 90000 LOCK NUT 5 16 18 UNC 4 9 65760 BRONZE BUSHING 1 2 I D X 5 8 O D X 5 8 Lg 2 10 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 4 11 90011 WASHER 1 2 AA 1 12 65712 SHOULDER SCREW 1 2 X 1 2 Lg 1 13 6...

Page 76: ...Vacuum Section...

Page 77: ...81 D E A Option Vacuum Closing Cone VA 12 A66924 D E A Option Container A VA 13 A67777 Complete Hydraulic Side Dump Option K67377 VA 14 A67776 Components Assembly Option K67377 VA 15 A67775 Linkages S...

Page 78: ...530 NOZZLE ARM PIVOT 2 19 65745 SUCTION HOSE 7 1 20 90020 LOCK NUT 1 4 20 UNC 9 21 90900 CARRIAGE BOLT 1 4 20 UNC X 1 Lg 5 22 90018 LOCK WASHER 1 4 9 23 66498 CLAMP HOSE 7 2 24 90048 FLAT COUNTERSINK...

Page 79: ...11 65712 SHOULDER SCREW 1 2 X 1 2 Lg 1 12 90096 JUM NUT 1 4 X 20 UNC 1 13 90014 BOLT HEX HEAD 1 2 13 UNC X 2 Lg 1 14 90009 LOCK NUT 1 2 13 UNC 1 15 65713 SHOULDER BOLT 1 2 X 1 3 4 4 16 90066 WASHER 3...

Page 80: ...90789 SHOULDER SCREW 1 4 X 3 8 Lg 2 15 90006 LOCK NUT 10 32 UNF 2 16 4242 HYDRAULIC FITTING STRAIGHT NPT 04 JIC 02 2 17 68010 GUILLOTINE CYLINDER 1 18 90268 JAM NUT 1 4 X 28 UNF 1 19 67455 WASHER FOR...

Page 81: ...BALL JOINT CONNECTOR 1 13 66039 FLANGE BEARING GATE VALVE 2 14 90004 WASHER 1 4 10 15 90018 LOCK WASHER 1 4 8 16 90020 LOCK NUT 1 4 20 UNC 6 17 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 10 18 90003 BOLT...

Page 82: ...AINING CABLE 1 13 90005 WASHER 10 12 14 90006 LOCK NUT 10 32 UNF 6 15 90007 BOLT HEX HEAD 10 32 UNF X 3 4 Lg 6 16 90008 BOLT HEX HEAD 1 2 13 UNC X 2 1 2 Lg 2 17 90009 LOCK NUT 1 2 13 UNC 3 18 3203 ROD...

Page 83: ...HANDLE 1 9 90105 SPRING PIN 1 10 65620 STROKE LIMITER 1 11 65734 FOAM LONG WANDERHOSE 2 12 64717 WANDERHOSE RUBBER END 1 13 65629 SPRING WANDERHOSE 1 14 65735 FOAM SHORT WANDERHOSE 1 15 67140 OPTIONA...

Page 84: ...ASKET 1 2 65171 FILTER 2 MICRONS STANDARD EQUIPMENT 4 3 65724 TRIM SEAL CONTAINER 4 4 66260 KEVLAR LINING SHEET 1 5 27617 LINER SNAP PIN 2 6 65755 COLLECTOR BAG PS300 1 ASSEMBLY VIEW A67538 FILTERS TR...

Page 85: ...FLAT BASE 1 5 90074 POP RIVET 3 16 X 3 8 lg 2 6 65314 DUST BUCKET 1 7 90147 RIV NUT 1 4 20 UNC 2 8 90004 WASHER 1 4 2 9 90018 LOCK WASHER 1 4 2 10 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 2 11 66067 H...

Page 86: ...65828 LOWER VOLUTE SEAL 1 15 65827 UPPER VOLUTE SEAL 1 16 65455 ENGINE PLATE 1 17 90000 LOCK NUT 5 16 18 UNC 5 18 66631 FAN ADAPTER 1 19 90062 BOLT HEX HEAD FLANGE M10 1 25 X 25 mm Lg 5 20 90001 WASHE...

Page 87: ...PRO MAX JET 1 4 NPT QPH 2 8W 1 6 9554 HOSE CLAMP 2 3 7 66916 WATER VALVE PARKER 1 8 66915 QUICK CONNECT 1 4 1 4 NPT MALE 2 9 90005 WASHER 10 2 10 90080 BOLT HEX HEAD 10 32 UNC X 5 8 Lg 1 11 90006 LOC...

Page 88: ...HOLDING CLAMP 1 2 66854 HOSE CLIP BLOCK 1 3 90081 BOLT HEX HEAD 10 32 UNC X 1 3 4 Lg 2 4 90005 WASHER 10 2 5 90006 LOCK NUT 10 32 UNF 2 ASSEMBLY VIEW A66888 D E A OPTION HOSE SUPPORT D E A OPTION HOS...

Page 89: ...NC X 3 1 2 Lg 1 4 90034 FLAT WASHER 3 8 TYPE B B 2 5 90046 LOCK NUT 3 8 16 UNC 1 6 66929 RUBBER LAB STOPPER 1 7 66930 RUBBER LAB STOPPER 1 8 90039 BOLT HEX HEAD 10 32 UNC X 1 Lg 2 9 90005 WASHER 10 4...

Page 90: ...W CONTROL SPACER 2 8 67228 RUBBER ELBOW 2 CUTTING 1 9 66933 VACUUM SEAL DOOR TRIM 1 10 90005 WASHER 10 2 11 90070 BOLT HEX HEAD 10 32 UNF X 1 2 Lg 4 12 90006 LOCK NUT 10 32 UNF 4 13 90039 BOLT HEX HEA...

Page 91: ...4 90191 BOLT HEX HEAD FULL THREAD 3 8 X 16 X 1 1 2 lg 8 5 90065 LOCK WASHER 3 8 8 6 90066 WASHER 3 8 16 7 90093 NUT 3 8 16 UNC 8 8 68026 SKID PLATE ANGLE 1 9 67454 RIVET FOR GUILLOTINE GASKET 4 ASSEMB...

Page 92: ...7 67725 ROTATION LINK RIGHT 1 8 65758 BRONZE FLANGE BUSHING 1 2 I D X 5 8 O D X 3 4 Lg 4 9 67726 ROTATION LINK LEFT 1 10 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 2 11 90023 LOCK WASHER 5 16 2 12 6741...

Page 93: ...g 4 6 67570 EXTERIOR TOP LEVER ASSEMBLY 1 7 67719 PIVOT 1 8 65758 BRONZE FLANGE BUSHING 1 2 I D X 5 8 O D X 3 4 Lg 2 9 90898 ROUND HEAD CAP SCREW 5 16 18 UNC X 3 4 Lg 1 10 90023 LOCK WASHER 5 16 1 11...

Page 94: ...LATE SUB ASSEMBLY 1 4 65767 FLAT BRONZE BUSHING 8 5 90487 STEEL FENDER WASHER 1 4 4 6 90023 LOCK WASHER 5 16 4 7 90022 BOLT HEX HEAD 5 16 18 UNC X 3 4 Lg 4 8 67543 SLEEVE BEARING 4 ASSEMBLY VIEW A6777...

Page 95: ...1 2 67383 STABILIZING ARM LEFT 1 3 67382 STABILIZING ARM RIGHT 1 4 90093 NUT 3 8 16 UNC 2 5 67546 SHOULDER SCREW 1 2 X 5 8 LG 2 6 67713 FLANGED TYPE 2 7 68101 THRUST BEARING 2 ASSEMBLY VIEW A67771 RIG...

Page 96: ...1 2 67383 STABILIZING ARM LEFT 1 3 67382 STABILIZING ARM RIGHT 1 4 67546 SHOULDER SCREW 1 2 X 5 8 LG 2 5 90093 NUT 3 8 16 UNC 2 6 67713 FLANGED TYPE 2 7 68101 THRUST BEARING 2 ASSEMBLY VIEW A67772 LE...

Page 97: ...LT HEX HEAD 5 16 18 UNC X 3 4 Lg 1 7 67748 HYDRAULIC CYLINDER 1 8 90497 SOCKET HEAD CAP SCREW 1 4 20 UNC X 3 4 Lg 4 9 67716 SUPPORT CYLINDER BEARING 2 10 17230 CLEVIS PIN UNIVERSAL 1 11 90088 CUTTER P...

Page 98: ...ORT PLATE LEFT 1 4 67808 SHUTTER 1 5 90018 LOCK WASHER 1 4 4 6 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 4 ASSEMBLY VIEW A67815 MANUAL SHUTTER FOR HYDRAULIC SIDE DUMP OPTION K67377 MANUAL SHUTTER FOR PS...

Page 99: ...2 2 66062 HINGED PANEL ROTARY LATCH 1 3 67128 BASKET 1 A67820 HYDRAULIC SIDE DUMP BASKET OPTION K67377 HYDRAULIC SIDE DUMP BASKET WITH RETAINING LATCH FOR PS300 EQUIPPED WITH OPTION MadVac Inc PS300...

Page 100: ...WHEN WORN WITH NEW BAG ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 67845 BAGLESS BASKET ASSEMBLY 1 A67854 BAGLESS DEBRIS SYSTEM OPTION K67841 REPLACEMENT BAG FOR PS300 EQUIPPED WITH BAGLESS DEBRIS...

Page 101: ...90996 TOOTH LOCK WASHER 12 mm 2 3 COMES WITH 67997 JAM NUT M12 2 4 67997 PROXIMITY SWITCH 12 mm 1 A68104 PROXIMITY SWITCH ASSEMBLY OPTION 67377 PROXIMITY SWITCH ASSEMBLY PART OF OPTION K67377 HYDRAUL...

Page 102: ...Water Sys Section...

Page 103: ...rts Drawings Section Drawings Description Revision Page A67621 Water System Hoses Routing WS 1 A67598 Water Pump Filter WS 2 A67597 Left Water Tank WS 3 A67596 Right Water Tank A WS 4 A67595 Lower Wat...

Page 104: ...RAIGHT TO CONTAINER COVER WATER SPRAY 66422 WATER FITTING STRAIGHT 66415 WATER HOSE O D 1 4 FROM FLOW VALVE TO WATER FITTING STRAIGHT 66408 WATER HOSE I D 3 4 FROM WATER TANK LEFT TO LOWER WATER TANK...

Page 105: ...7 65914 WATER FITTING 1 8 66501 WATER HOSE 3 8 2 9 67423 WATER PUMP SUPPORT 1 10 90005 WASHER 10 4 11 90039 BOLT HEX HEAD 10 32 UNC X 1 Lg 4 12 90006 LOCK NUT 10 32 UNF 4 13 66012 T TOP 1 14 90057 SCR...

Page 106: ...408 WATER HOSE ID 3 4 1 6 65634 WATER TANK RETAINER FLAT BAR LEFT HAND 1 7 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 2 8 90018 LOCK WASHER 1 4 2 9 66480 FOAM TANK SUPPORT 1 10 66477 LOWER WATER TANK FOA...

Page 107: ...RETAINER FLAT BAR RIGHT HAND 1 6 66090 RIGHT WATER TANK RETAINING BRACKET 1 7 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 4 8 90018 LOCK WASHER 1 4 4 9 66480 FOAM TANK SUPPORT 1 10 66481 ALUMINIUM TAPE 1...

Page 108: ...406 WATER HOSE I D 3 4 3 7 66501 WATER HOSE 3 8 2 8 66807 NYLON CAP 1 9 90018 LOCK WASHER 1 4 8 10 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 8 11 66477 LOWER WATER TANK FOAM TRIM 2 12 65276 LOWER WATER...

Page 109: ...Power Pack Section...

Page 110: ...K67020 PP 4 A67592 Engine Components PP 5 A67544 Air Intake System A PP 6 A67551 Fuel System PP 7 A67612 Exhaust System A PP 8 A67611 Battery Mounting Hardware s PP 9 A67684 Fuse Block Engine Shut Of...

Page 111: ...16 8 6 90075 HEX BOLT 5 16 18 UNC X 1 Lg 4 7 90000 LOCK NUT 5 16 18 UNC 4 8 90758 WASHER M10 8 9 90118 BOLT HEX HEAD M10 X 1 25 X 20mm lg 8 10 65762 V BELT HYDROSTATIC PUMP 1 11 66324 ANTI VIBRATING...

Page 112: ...6 BOLT HEX HEAD M10 1 25 X 60 m m Lg RADIATOR KIT 2 9 COMES WITH 66236 HAIR PIN RADIATOR KIT 2 10 66237 RADIATOR RUBBER MOUNT WASHER RADIATOR KIT 4 11 66236 RADIATOR RUPPER MOUNT 4 12 66517 RADIATOR H...

Page 113: ...012345 62 7 7 8 7 8 8 9 2 1 1 2 1 5 9 5 7 7 5 5 7 5 5 5 7 9 5 5 9 5 5 1 10 1 646 A...

Page 114: ...OR FURTHER REFERENCES ON HYDRAULIC PUMP REPLACEMENT PARTS SEE DRAWING A67593 2 1 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 SEE DRAWING A67593 HYDRAULIC PUMP 1 2 67666 HAMMER ASS Y 1 A67839 PUMP C...

Page 115: ...X 1 1 2 Lg 2 24 90703 BOLT HEX HEAD M6 1 0 X 16 mm Lg 2 25 90751 LOCK WASHER M6 5 26 90113 BOLT HEX HEAD 5 16 X 18 UNC X 3 1 4 lg 1 27 90001 WASHER 5 16 5 28 90705 BOLT HEX HEAD M6 1 0 X 25 mm Lg 3 2...

Page 116: ...E AIR FILTER ELEMENT 1 8 COMES WITH 65906 FILTER END CAP 1 9 COMES WITH 65906 RUBBER SEAL GASKET 1 10 COMES WITH 65906 FILTER HOUSING CAP 1 11 COMES WITH 65906 AIR FILTER BRACKET 1 12 COMES WITH 8841...

Page 117: ...HEAD 5 16 18 UNC X 2 1 2 Lg 1 10 90023 LOCK WASHER 5 16 1 11 90001 WASHER 5 16 1 12 28605 FUEL FILTER VENT FUEL TANK 1 13 62792 KUBOTA FUEL FILTER ELEMENT 1 14 62773 KUBOTA FUEL FILTER ASSEMBLY 1 15...

Page 118: ...WASHER 1 4 6 8 90004 WASHER 1 4 6 9 90752 LOCK WASHER M8 4 10 90735 HEX NUT M8 1 25 4 11 66872 U BOLT 1 12 COMES WITH 66872 U BOLT CLAMP 1 13 90061 NUT HEX HEAD 5 16 18 UNC 2 14 90023 LOCK WASHER 5 16...

Page 119: ...6 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 1 7 90018 LOCK WASHER 1 4 1 8 90004 WASHER 1 4 2 9 66772 BATTERY GROUND CABLE 9 1 10 90127 SELF DRILLING 1 5 4 2 6 7 8 3 9 10 8 1 ASSEMBLY VIEW A67611 BATTER...

Page 120: ...AMPS 2 4 6636 FUSE 20 AMPS 2 5 6318 FUSE 10 AMPS 2 6 90005 WASHER 10 3 7 90056 LOCK WASHER 10 3 8 90007 BOLT HEX HEAD 10 32 UNF X 3 4 Lg 3 9 65093 FRAME 1 10 67313 TIMER 1 ISOMETRIC VIEW A67684 FUSE...

Page 121: ...RACKET 2 1 6 65794 VOICE ALARM DEVICE 1 7 90018 LOCK WASHER 1 4 3 8 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 5 9 90020 LOCK NUT 1 4 20 UNC 4 10 90004 WASHER 1 4 2 11 90048 FLAT COUNTERSINK HEAD SCREW 1...

Page 122: ...L PUR BL W DEVICE S I S I S I BR R 16 Ga S I BL W 16 G a B A B A 17 B 10 Ga SEAT FLASHING OPTIONAL BEACON B 10 G a COLOUR CODE B BLACK BL BLUE PUR PURPLE GY GREY R RED OR ORANGE YEL YELLOW W WHITE BR...

Page 123: ...005 WASHER 10 2 5 90006 LOCK NUT 10 32 UNF 4 6 90122 ROUND HEAD CAP SCREW 10 32 UNF X 1 1 4 Lg 2 7 90039 BOLT HEX HEAD 10 32 UNC X 1 Lg 2 A67814 SAFETY SWITCH FOR HYDRAULIC SIDE DUMP OPTION K67377 SAF...

Page 124: ...PO 14 Power Pack Section...

Page 125: ...Hydraulics Section...

Page 126: ...sign With Side Dump A HY 12 A67804 Hydraulic Manifold New Design Wander Raise Lower A HY 13 A67805 Hydraulic Manifold New Design Wander Side Dump A HY 14 A67806 Hydraulic Manifold New Design Raise Low...

Page 127: ...IFOLD 1 3 90051 BOLT HEX HEAD 1 4 X 20 UNC X 1 2 Lg 3 4 90018 LOCK WASHER 1 4 3 5 90004 WASHER 1 4 3 ASSEMBLY VIEW A67609 HYDRAULIC TANK MANIFOLD HYDRAULIC TANK MANIFOLD HYDRAULIC ASSEMBLY FOR ALL SER...

Page 128: ...6 2 9 90003 BOLT HEX HEAD 1 4 20 UNC X 1 Lg FULL THREAD 4 10 90018 LOCK WASHER 1 4 4 11 90004 WASHER 1 4 5 12 66264 HYDRAULIC PLUG FITTING 1 13 90020 LOCK NUT 1 4 20 UNC 1 14 90021 BOLT HEX HEAD 1 4 2...

Page 129: ...HER 1 4 4 5 90020 LOCK NUT 1 4 20 UNC 2 6 90018 LOCK WASHER 1 4 2 7 90124 BOLT HEX HEAD 1 4 20 UNC X 2 1 4 Lg 2 8 24081 HYDRAULIC FITTING T JIC 06 JIC 06 Fem JIC 06 2 9 4294 HYD FITTING 45 Female JIC...

Page 130: ...D FITTING PORT PLUG O Ring Boss 06 1 4 4439 HYD FITTING 90 ORB 8 JIC 8 1 5 4307 HYDRAULIC FITTING STRAIGHT ORB 08 JIC 08 1 6 4285 HYDRAULIC FITTING STRAIGHT JIC 06 ORB 06 2 7 67699 HYDRAULIC FITTING T...

Page 131: ...10 67330 HYDRAULIC MANIFOLD SUPPORT 1 11 27271 CABLE CLAMP C L 13 1 12 90004 WASHER 1 4 1 13 90018 LOCK WASHER 1 4 3 14 5915 CONNECTOR FOR SOLENOID COIL 2 15 67267 FITTING STRAIGHT 1 16 67728 PLUG FE...

Page 132: ...OIL FILTER 1 4 65872 HYD FITTING 90 Pipe 06 JIC 06 1 5 90004 WASHER 1 4 2 6 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 2 7 65510 RIGHT ENGINE MOUNTING BRACKET 1 ASSEMBLY VIEW HYDRAULIC OIL FILTER BASE O...

Page 133: ...NK MOUNTED STRAINER PART 65721 SEE HYDRAULIC OIL TANK FOR FURTHER HYDRAULIC FITTING DETAILS HYDROSTATIC PUMP PART 65783 SEE HYDROSTATIC PUMP FOR FURTHER HYDRAULIC FITTING DETAILS FWD REV 1 03 gpm HYDR...

Page 134: ...61 65268 HYDRAULIC HOSE ASSEMBLY FROM HYDRAULIC PUMP FITTING 90 24170 TO HYDRAULIC T FITTING 25373 65897 HYDRAULIC HOSE ASSEMBLY FROM HYDRAULIC WHEEL MOTOR STRAIGHT FITTING 65864 TO HYDRAULIC MANIFOLD...

Page 135: ...06 1 5 4294 HYD FITTING 45 Female JIC 06 Male JIC 06 1 6 14000 HYD FITTING PORT PLUG O Ring Boss 04 8 7 67783 HYD FITTING PORT PLUG O Ring Boss 04 2 8 46753 PILOT OPERATED CHECK VALVE 1 9 67788 PORT...

Page 136: ...Ring Boss 04 3 8 67788 PORT PLUG 1 9 COME WITH 67305 JAM NUT 1 10 67305 SOLENO DE VALVE 1 11 67305 HYDRAULIC VALVE ELECTRIC COIL 2 12 4294 HYD FITTING 45 Female JIC 06 Male JIC 06 1 ASSEMBLY VIEW 3 6...

Page 137: ...TING 45 Female JIC 06 Male JIC 06 1 8 14000 HYD FITTING PORT PLUG O Ring Boss 04 5 9 67783 HYD FITTING PORT PLUG O Ring Boss 04 2 10 67788 PORT PLUG 1 11 COME WITH 67305 JAM NUT 1 12 67305 SOLENO DE V...

Page 138: ...O Ring Boss 06 JIC 06 1 7 4294 HYD FITTING 45 Female JIC 06 Male JIC 06 1 8 14000 HYD FITTING PORT PLUG O Ring Boss 04 6 9 46773 RELIEF VALVE 1 GPM 1 10 COME WITH 67305 JAM NUT 2 11 67305 HYDRAULIC V...

Page 139: ...JIC 06 Male JIC 06 1 9 14000 HYD FITTING PORT PLUG O Ring Boss 04 3 10 67783 HYD FITTING PORT PLUG O Ring Boss 04 2 11 67788 PORT PLUG 1 12 COME WITH 67305 JAM NUT 1 13 67305 SOLENO DE VALVE 1 14 6730...

Page 140: ...TING 45 Female JIC 06 Male JIC 06 1 8 14000 HYD FITTING PORT PLUG O Ring Boss 04 4 9 46773 RELIEF VALVE 1 GPM 1 10 COME WITH 67305 JAM NUT 2 11 67305 HYDRAULIC VALVE ELECTRIC COIL 4 12 67305 SOLENO DE...

Page 141: ...FITTING 45 Female JIC 06 Male JIC 06 1 9 14000 HYD FITTING PORT PLUG O Ring Boss 04 3 10 46773 RELIEF VALVE 1 GPM 1 11 COME WITH 67305 JAM NUT 2 12 67305 HYDRAULIC VALVE ELECTRIC COIL 4 13 67305 SOLE...

Page 142: ...C 06 Male JIC 06 1 9 14000 HYD FITTING PORT PLUG O Ring Boss 04 1 10 46773 RELIEF VALVE 1 GPM 1 11 COME WITH 67305 JAM NUT 2 12 67305 HYDRAULIC VALVE ELECTRIC COIL 4 13 67305 SOLENO DE VALVE 2 ASSEMBL...

Page 143: ...ULIC FITTING STRAIGHT 2 4 25403 HYDRAULIC FITTING 90 1 5 25401 HYDRAULIC FITTING STRAIGHT BULKHEAD 4 2 6 25098 HYDRAULIC FLOW CONTROL 1 7 4242 HYDRAULIC FITTING STRAIGHT 1 4 5 5 6 7 A67784 HYDRAULIC H...

Page 144: ...PART 65720 SEE DRAWING A67604 HYDRAULIC OIL FILTER HYDRAULIC FITTINGS HYDRAULIC OIL TANK PART 65207 SEE DRAWING A67603 HYDRAULIC OIL TANK AUXILIARY HYDRAULIC OIL PUMP PART 65909 SEE DRAWING A67592 ENG...

Page 145: ...AULIC HOSE ASSEMBLY FROM HYDRAULIC OIL COOLER TO HYDRAULIC OPTIONAL MANIFOLD 65882 HYDRAULIC HOSE ASSEMBLY FROM HYDRAULIC OIL COOLER TO HYDRAULIC OPTIONAL MANIFOLD 65880 HYDRAULIC HOSE ASSEMBLY FROM H...

Page 146: ...AIGHT JIC 06 ORB 06 2 6 67699 HYDRAULIC FITTING TEST PORT COUPLING 1 7 25193 HYDRAULIC FITTING T JIC 06 JIC 06 ORB 06 1 8 4294 HYD FITTING 45 Female JIC 06 Male JIC 06 1 9 24324 HYD FITTING 90 Male JI...

Page 147: ...5207 SEE HYDRAULIC OIL TANK FOR FURTHER HYDRAULIC FITTING DETAILS HYDRAULIC OIL TANK RETURN PORT PART 65207 SEE HYDRAULIC OIL TANK FOR FURTHER HYDRAULIC FITTING DETAILS HYDRAULIC MANIFOLD PART 65635 S...

Page 148: ...Hydraulic Hose Assembly 67450 Hydraulic Hose Assembly 67269 Hydraulic Hose Assembly 67270 Hydraulic Hose Assembly 67322 Hydraulic Hose Assembly 65899 Hydraulic Hose Assembly 65897 Hydraulic Hose Assem...

Page 149: ...1 SEE DRAWING A67807 HYDRAULIC MANIFOLD NEW VERSION PRE ASSEMBLY 1 2 67800 HYDRAULIC CYLINDER 2 3 67298 HYDRAULIC CYLINDER 2 4 4242 HYDRAULIC FITTING STRAIGHT NPT 04 JIC 02 2 5 25398 HYD FITTING 90 Pi...

Page 150: ...67580 RIGHT TRACTION WHEEL AND BRAKE CALIPER 1 2 SEE DRAWING A67579 LEFT TRACTION WHEEL AND BRAKE CALIPER 1 3 SEE DRAWING A67609 HYDRAULIC TANK MANIFOLD 1 4 SEE DRAWING A67608 KEY IGNITION WATER SPRAY...

Page 151: ...HT BROOM ASSEMBLY 1 2 SEE DRAWING A67531 LEFT BROOM ASSEMBLY 1 3 SEE DRAWING A67807 HYDRAULIC MANIFOLD NEW VERSION PRE ASSEMBLY 1 4 SEE DRAWING A67304 OIL COOLER 1 5 25403 HYD FITTING 90 Female JIC 04...

Page 152: ...MBER DESCRIPTION QUANTITY 6 SEE DRAWING A67593 HYDRAULIC PUMP 1 7 4269 HYDRAULIC FITTING T JIC 10 JIC 10 JIC 10 1 8 14005 HYDRAULIC FITTING T JIC 08 JIC 08 JIC 08 1 A68001 HYDRAULIC HOSES ROUTING DRIV...

Page 153: ...Controls Section...

Page 154: ...uxe Seat Option K67020 Option CO 3 A67590 Controls A CO 4 A67608 Key Ignition Water Spray Active Stabilizer Adjustment A CO 5 A67607 Flow Control Hood Cable A CO 6 A67581 Traction Wheels Parking Brake...

Page 155: ...ET SCREW 1 4 20 UNC X 1 4 Lg 4 15 90075 HEX BOLT 5 16 18 UNC X 1 Lg 2 16 90001 WASHER 5 16 6 17 90000 LOCK NUT 5 16 18 UNC 4 18 90021 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 4 19 90018 LOCK WASHER 1 4 4 20...

Page 156: ...TRUST BEARING 2 10 66364 HOLE PLUG 1 2 2 11 66627 BUSHING POWER BAR 2 12 SUB SECTION OF 65037 FRAME 1 13 65544 THROTTLE CABLE ASSEMBLY 1 14 90029 ROUND HEAD CAP SCREW 10 32 UNC X 3 4 Lg 2 15 90104 TH...

Page 157: ...2 8 67657 POWER BAR WELDMENT 1 9 66364 HOLE PLUG 1 2 2 10 90322 HEX SET SCREW 1 4 X 20 X 3 8 lg 2 11 67670 FOAM HANDLE 1 12 67836 SWITCH BOARD 1 13 65518 CONSOL CONTROL PANEL 1 14 66626 BUSHING POWER...

Page 158: ...01 234567 680904...

Page 159: ...1 7 25454 HYDRAULIC FITTING 90 1 8 65784 FLOW CONTROL 1 9 90024 BOLT HEX HEAD 1 4 20 UNC X 1 1 4 Lg FULL THREADS 1 10 65539 NEEDLE VALVE SUPPORT 1 1 11 65992 HOOD CABLE ASSEMBLY 1 12 65550 NEEDLE VALV...

Page 160: ...OW CONTROL VALVE SUPPORT 1 9 67459 IGNITION COVER 1 10 25098 HYDRAULIC FLOW CONTROL 1 11 66058 KUBOTA IGNITION KEY REPLACEMENT 1 12 25401 FITTING 1 13 25398 HYDRAULIC FITTING 90 1 14 90020 LOCK NUT 1...

Page 161: ...F X 1 1 2 lg 1 7 65795 7 BRAKE BUSHING 2 8 65795 8 SPACER 3 4 1 9 65795 9 FLAT WASHER 5 16 1 10 65795 10 NUT 5 16 18UNC 1 11 65795 6 CLEVIS PIN 3 16 1 12 66107 BRAKE CABLE 2 13 90100 BOLT HEX HEAD 5 1...

Page 162: ...ASS Y 1 4 90000 LOCK NUT 5 16 18 UNC 2 5 90100 BOLT HEX HEAD 5 16 18 UNC X 1 1 2 Lg 2 6 67588 BRAKE HANDLE ASS Y 1 ASSEMBLY VIEW A67581 TRACTION WHEELS AND PARKING BRAKE HANDLE TRACTION WHEELS AND PAR...

Page 163: ...WHEEL BOLT 1 2 20 UNC X 1 1 4 Lg 90 head 4 7 65177 WHEEL SPACER 1 8 90009 LOCK NUT 1 2 13 UNC 4 9 90097 BOLT HEX HEAD 1 2 13 UNC X 2 3 4 Lg FULL THREADS 4 10 66107 BRAKE CABLE 1 11 17273 CLEVIS PIN 5...

Page 164: ...g 90 head 4 6 65177 WHEEL SPACER 1 7 90009 LOCK NUT 1 2 13 UNC 4 8 90097 BOLT HEX HEAD 1 2 13 UNC X 2 3 4 Lg FULL THREADS 4 9 66107 BRAKE CABLE 1 10 17273 CLEVIS PIN 5 16 X 3 4 Lg 1 11 90099 COTTER PI...

Page 165: ...Seats Opt Section...

Page 166: ...SO 5 A67558 Fold Stow Seat Option Complete SO 6 A67319 Deluxe Seat Complete Option K67020 SO 7 A67393 Suspension Frame Assembly Option K67020 B SO 8 A67692 Body Seat Assembly Option K67020 B SO 9 A67...

Page 167: ...66885 HEAVY COUNTERWEIGHT 2 3 66884 SMALL COUNTERWEIGHT 1 4 67090 HOSE CLAMP 2 A67623 COUNTERWEIGHT FOR FOLD AND STOW SEAT OPTION COUNTERWEIGHT FOR FOLD AND STOW SEAT OPTION FOR ALL SERIAL NUMBERS Ma...

Page 168: ...0 LOCK NUT 5 16 18 UNC 1 5 66975 RETAINING HOOK LATCH 1 6 90019 BOLT HEX HEAD 1 4 20 UNC X 3 4 Lg 1 7 90020 LOCK NUT 1 4 20 UNC 1 8 66988 RIDE ON RETAINING HOOK ASS Y 1 9 67004 TENSION SPRING 1 1 4 Lg...

Page 169: ...67048 SHOULDER SCREW 1 4 X 5 8 Lg 1 4 90006 LOCK NUT 10 32 UNF 1 5 66967 COMPENSATION BAR LATCH 1 6 90076 SPRING PIN 3 16 X 3 4 Lg 1 ASSEMBLY VIEW A66897 FOLD AND STOW SEAT COMPENSATION BAR FOLD AND...

Page 170: ...14 90064 HEX BOLT 3 8 16 UNC X 1 Lg 2 15 66921 PIVOT PIN ASS Y 2 16 90005 WASHER 10 4 17 90007 BOLT HEX HEAD 10 32 UNF X 3 4 Lg 2 18 90006 LOCK NUT 10 32 UNF 2 19 66965 COMPENSATION SLEEVE 1 20 90000...

Page 171: ...5 16 1 18 66164 THREADED ROD 1 2 13 UNC 1 19 90042 BOLT HEX HEAD 3 8 16 UNC X 1 1 4 Lg 2 20 90020 LOCK NUT 1 4 20 UNC 2 21 66553 SLEEVE 3 22 90046 LOCK NUT 3 8 16 UNC 1 23 66636 BUTTON HEAD CAP SCREW...

Page 172: ...OPTION BASE 1 5 66444 NYLON WASHER 1 2 3 6 90046 LOCK NUT 3 8 16 UNC 5 7 90067 BOLT HEX HEAD 3 8 16 UNC X 1 1 2 Lg 3 8 66389 SHOULDER SCREW 1 2 X 4 Lg 1 10 90005 WASHER 10 2 11 90006 LOCK NUT 10 32 U...

Page 173: ...RETRACTION BAR 1 10 90852 STAINLESS STEEL SHOULDER SCREW 3 8 X 1 2 Lg 1 11 66625 SPRING PUMP BRACKET 1 12 90789 SHOULDER SCREW 1 4 X 3 8 Lg 1 13 67980 SPACER 1 14 SEE DRAWING A67692 LECTRICAL ASS Y 1...

Page 174: ...head 8 5 8639 WHEEL NUT 9 16 8 6 66154 WHEEL COVER 2 7 91020 SQUARE HOLE PLUG 1 2 8 67977 HUB ONLY 4 BOLTS 2 9 62658 HUB DUST SEAL 2 10 62633 HUB BEARING 4 11 9651 BEARING CUP 4 12 17154 CUTTER PIN 1...

Page 175: ...M NUT 1 13 COMES WITH 67641 TOOTH LOCK WASHER 1 14 90066 WASHER 3 8 8 15 90000 LOCK NUT 5 16 18 UNC 4 16 COMES WITH 67328 LATCH HOLDER 1 17 90031 ROUND HEAD CAP SCREW 8 32 UNC X 5 8 Lg 4 18 67625 BOTT...

Page 176: ...1 4 20 UNC 1 8 90441 WASHER 1 2 1 9 67863 SPRING 1 10 90010 HEX NUT 1 2 13 UNC 1 11 90241 WASHER 9 32 X 1 1 4 1 12 67651 EXTERIOR COLLAR 1 13 90048 FLAT COUNTERSINK HEAD SCREW 1 4 20 UNC X 3 4 Lg 4 1...

Page 177: ...1 4 90274 HEX JAM NUT 5 8 X 11 UNC 1 5 90072 BOLT HEX HEAD 3 8 16 UNC X 2 Lg 1 6 90066 WASHER 3 8 5 7 90046 LOCK NUT 3 8 16 UNC 3 8 90067 BOLT HEX HEAD 3 8 16 UNC X 1 1 2 Lg 2 9 7403 RETAINING CABLE 1...

Page 178: ...0 1 2 343 56...

Page 179: ...2 UNF 2 5 66796 LICENSE PLATE HOLDER 1 6 66981 LATCH 1 7 90079 ROUND HEAD CAP SCREW 1 4 20 UNC X 5 8 Lg 4 8 90020 LOCK NUT 1 4 20 UNC 6 9 26289 REPLACEMENT BULB FOR LICENSE PLATE LIGHT 1 10 67326 REPL...

Page 180: ...3 PINS 2 9 67614 HARNESS 1 10 66904 BACK UP ALARM BRACKET 1 MADVAC 68004 REPLACEMENT BULB REAR POSITION STOP LIGHT REPLACEMENT BULB MADVAC 68003 REPLACEMENT BULB DIRECTIONS LIGHT REPLACEMENT BULB MAD...

Page 181: ...T 5 16 18 UNC 4 8 68019 SKATE ASS Y 1 9 68021 HINGE 4 10 90048 FLAT COUNTERSINK HEAD SCREW 1 4 20 UNC X 3 4 Lg 8 11 90038 HITCH PIN CLIPS 2 12 91002 RETAINING RING 2 13 90384 GREASE ZERK 90 ELBOW 1 4...

Page 182: ...reet longueuil Quebec Canada J4G 1Y3 Tel 450 670 0200 Toll Free 1 800 8MADVAC Fax 450 670 0200 Internet Site www madvac com E mail address tech support madvac com Part Number 66473 Printed in Canada I...

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MADVAC PS300, Operator'S Manual

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