GS100 GREASE SYSTEM ASSEMBLY
GS100 GREASE SYSTEM
The GS100 Grease System carton contains:
1 x TR205 Trolley (Trolley contents listed on page 1), 1x P8
Grease Pump, 1 x Lid and Follower set, 1 x Grease Feeder
hose, GR100 Grease reel, 1 x B2 Booster Grease Gun,with
ZSB Swivel
Note: Use a suitable thread sealant (eg. Teflon tape) on all
screwd fittings but do not over tighten to avoid
component damage.
12) Connect the B2 Booster gun to the hose outlet on the
reel.
Never exceed the working pressure rating of any
component in the system. The Grease pressure is 50 times
the air pressure applied.
Caution
Warning
Please refer to the individual product specific instruction
sheets for product maintenance and trouble shooting
information.
3
Grease Pump
B2 Booster Gun
GR100 Grease Reel
H.P Feeder hose
Reel Adapter
Fig4
4) Secure the safety chain round the drum.
1) Remove all components from the carton.
2) Fit the castor and trolley wheels to the trolley base as
described on page 1 (TR205 Trolley Assembly items 2-7).
3) Slide the leg of the trolley handle, from the top of the reel
down through the reel mounting holes.
4) Slide the plastic washer up the trolley leg to the reel,
followed by the support collar. Secure the support collar
to the trolley leg by fitting the self tap screw supplied,
through the support collar into the hole located on the
trolley leg.
5) Slide the trolley handle and reel assembly into position on
the trolley base.
6) Secure the handle to the trolley base by fitting the two
5/16” set screws to the holes located directly under
the handle on the underside of the trolley base.
GS100 GREASE SYSTEM ASSEMBLY
7) Position the grease pump follower centrally in the grease
drum and hook the follower handle chain over the edge of
the drum.
8) Place the grease pump lid on top of the drum. The
weight of the pump will hold the lid on the drum, there is
no need to secure the lid on the drum.
9) Insert the grease pump suction tube through the hole in
the lid and follower. The pump is not connected to the lid
to allow easy change over when the drum is empty.
10) Connect the fixed end of the PF8 2.5 m high pressure
feeder hose to the pump outlet.
11) Connect the swivel fitting on the remaining end of the
feeder hose to the inlet on the grease reel.(1/4” reel
adapter supplied)
Make sure all connections are tight before connecting the
air supply. After connecting the air supply, check for any
grease leaks at hose connections. Tighten connections
as required.
Do not use Air Pressure greater than 10 BAR/ 1000kPa/ 145
PSI.
This system uses a high pressure grease pump. Because
of the high working pressures developed by this pump weak
or damaged hoses are a potential hazard.
Before each use, check hoses for signs of wear, leaks or
loose fittings. Tighten all fluid connections regularly and
replace weak or damaged hose. Your personal safety and
well being are at stake.
Before attempting any maintenance or repairs of this
product, disconnect the air supply then squeeze the gun
trigger to release the fluid pressure.
DO NOT hit the pump if it fails to operate. Refer to the
“Trouble Shooting Guide” in the P8 Instruction Manual or
contact your Nearest authorised Macnaught Service
Centre.
FITTING THE DRUM ON THE TROLLEY
1) Tilt the drum and slide the trolley as far under the drum as
possible.
2) Press the Brake Lever on the caster “down” to lock the
trolley in position.
3) Slide the drum Fully into position on the trolley.