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D) Wipe excess grease from outside of Barrel then screw

Barrel to head tightly.

E)

Bleed air from grease (see Fig 5).

If Using J2 filler Pump:

A)

“Lock” Follower to Follower Rod (see Fig 4).

B)

Push Filler/Bleeder Valve into J2 Pump outlet

       (see Fig 3).

C) Hold Flexigun and pump J2 handle. The Follower Rod

will slowly move out the end of the barrel because the
Follower is “locked” to the rod.

D) Stop pumping when groove in Follower Rod is
     visible. Overfilling can cause grease to by-pass the
       follower.

E)

Bleed air from grease (see Fig 5).

2.

How To “Lock the Follower

There is a slot in the front face plate of the Follower Assy. The
Follower Rod has a matching lug which allows the Rod to be
“locked” to the Follower so force can be applied to the
Follower to expel any air pockets in the grease.

To “lock” the Follower, align the Follower Rod lug and Follower
slot. Pull the Rod back then turn through 90 deg.

UNLOCKED LUGS                                   LOCKED LUGS
PARRALLEL TO SLOT                            90 DEG TO SLOT

To “unlock” the Follower, gently push and turn the Follower
Rod. When the lug and slot are aligned, the Rod will be free to
move through the follower.

3. To Bleed Air From Grease

Normally there is no need to bleed air through the Filler/
Bleeder Valve. The gun will self bleed by pumping the handle
5 to 10 times.

Pump the handle until grease appears at the coupler
(usually 5 to 10 times is sufficient).

I

f the grease is thick, cold or “tacky”, or an air-lock

is caused by the follower sticking in the cartridge:

Force air out through the Filler/Bleeder valve:

Important:

 

Follower must be “locked” to rod (see Fig 4).

A)  Release Follower Rod From slot in end cap.

B)  Unscrew the Filler/Bleeder Valve 2 full turns (see  Fig 5).

C) Place the rod Pull Handle on a flat surface and push gun

down firmly (see Fig 5). Some grease will appear before
air is expelled.

D) Close the Filler/Bleeder Valve by hand, firmly.

E)

Gently push and turn the Follower Rod until it goes fully
into the Barrel.

4. The Variable Stroke Feature

Your Flexigun is fitted with an extra Check Valve which allows
you to use shorter hand strokes for fast easy greasing and
achieve higher pressures. The Handle does not have to
return all the way to its original position before the next
pumping stroke.

Fig 4

Fig 5

 

PUSH

 DOWN

FILLER BLEEDER
         VALVE

FOLLOWER ROD

!

"

#

2

After each reload of grease:

A)

Release the Follower Rod from the End Cap.

B)

Gently push and turn the rod until it goes fully into the
barrel.

Summary of Contents for Flexigun K32

Page 1: ...her unscrewing the barrel or unscrewing the pull handle from the follower rod the large follower spring inside the barrel is energised A Unscrew Barrel and Lock Follower see Fig 4 C Remove both caps from grease cartridge Insert into Barrel larger open end first Screw barrel to head tightly B Insert Barrel into grease and slowly pull Follower Rod out while pushing Barrel further into grease see Fig...

Page 2: ... 3 To Bleed Air From Grease Normally there is no need to bleed air through the Filler Bleeder Valve The gun will self bleed by pumping the handle 5 to 10 times Pump the handle until grease appears at the coupler usually 5 to 10 times is sufficient If the grease is thick cold or tacky or an air lock is caused by the follower sticking in the cartridge Force air out through the Filler Bleeder valve I...

Page 3: ...el ball 6 KF118 1 KF126s A Outlet body 7 BS013 2 A O Ring 8 KF75 1 A Filler Bleeder valve 9 KF109 1 A Check valve spring 10 KF107 1 A Check valve body 11 KF138 1 KF138s incl N158 Body 12 BS011 1 A O Ring 13 KF108 1 A Piston 14 KF64 1 A Piston spring 15 KF65 1 KF122s A Piston sleeve 16 N252 1 A Circlip 17 N550 2 A Retainer screw 18 KF19 1 A Piston roller 19 KF70 2 A Pivot pin 20 KF129 1 KF129s Hand...

Page 4: ... of any defect in any product and details of the time and place of purchase 2 ThePurchaser attheirowncostreturnstheproducttothenearestauthorized Macnaught service center For componentry contained in the product such as o rings seals springs and hoses which are subject to wear the warranty period will be 12 months from the date of purchase of the product Macnaught shall at its option repair or repl...

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