Mackworth SA180E Service Manual Download Page 1

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Doc. No. 995064

Revision of document: A

Rev Date: 26.04.2021

SA180E Stand Aid

Service Manual

Summary of Contents for SA180E

Page 1: ...Doc No 995064 Revision of document A Rev Date 26 04 2021 SA180E Stand Aid Service Manual...

Page 2: ...functioning but LCD and or LED is inactive 12 8 6 Stand Aid E Stop button not working 12 8 7 Stand Aid has Power but does not respond to Handset commands 13 8 8 Troubleshooting Hoist Safety Mechanism...

Page 3: ...er 2 0 Safety Precautions Read and understand this manual in its entirety before servicing the Mackworth Essentials SA180E Stand Aid Mackworth authorised personnel must complete the Full and Interim s...

Page 4: ...s to see if they are loose if so tighten accordingly Check all pivot points for wear Ensure all Hand Knobs are functioning as intended and without damaged thread Ensure Handgrips are attached and or i...

Page 5: ...cks are present and the Foot Tray is attached correctly Ensure Foot Tray is fitted correctly Manual Leg Opener Check Leg Opener device opens and closes the Legs as intended ensure it does not require...

Page 6: ...er Assembly using lift straps 8 Raise the Weight 2 3 the lifting range Be vigilant for unusual noises while raising the weight 9 Deactivate the brakes and close the legs using the handset 10 Drive the...

Page 7: ...owing Tools Required 3mm Allen Key 4mm Allen Key x2 5mm Allen Key x2 6mm Allen Key x2 8mm Allen Key 17mm Spanner x2 17mm Ratchet Spanner Flat Head Screwdriver Circlip Pliers Pocket Knife Equipment Req...

Page 8: ...current laws for disposal within the community the device is being used within If there is any uncertainty of the below guidelines contact your local authorities to determine the proper method of disp...

Page 9: ...07903 RH Leg Assembly 107260 Foot Tray Assembly 107915 Lift Actuator Kit 107308 Knee Pad Assembly 107901 Front Castor Kit Pair 107902 Rear Castor Kit Pair 107210 Mackworth Essentials SA180E Base Assem...

Page 10: ...tivated 2 Check the Handset is correctly connected to the correct control box port 3 Check the Handset lead is not damaged e g cuts and breaks 4 Check to see if the battery is out of charge and requir...

Page 11: ...nt 4 Connect the Battery correctly to the Control Box as shown in section 9 1 5 Replace the Battery see section 9 1 6 Replace the Control Box see section 9 3 7 See section 9 2 3 on Charger Lead replac...

Page 12: ...ift Actuator replacement 2 See section 9 3 for guidance on Control Box replacement 8 5 Stand Aid is functioning but LCD and or LED is inactive Attempt to raise lower the Stand Aid with the handset the...

Page 13: ...Re attach the Handset to the Control Box See Section 9 2 1 on Handset attachment 3 Re attach the Lift Actuator Cable to the Control Box See section 9 2 2 4 Remove the Handset from the Hoist and Replac...

Page 14: ...E NOTE Before carrying out any work on a Mackworth Essentials SA180E Stand Aid remember to remove the charger lead and remove any external power source Prior to any servicing the Emergency Stop Button...

Page 15: ...ll explain the correct procedure on removing refitting the Cables for servicing procedures or replacement 9 2 1 Cables Handset Removal Step 1 Remove the Handset connecter from the Control Box by pulli...

Page 16: ...ove the Jack End of the Cable which ports the Control Box by pulling downward This is the middle Control Box Port as shown in the image Step 2 Release the cable from the Actuator by turning the lock m...

Page 17: ...tting the Cable into the Actuator port ensure the locator aligns with the locator inside the actuator port 9 2 3 Cable Charger Removal Step 1 Where Applicable turn the charger off at the wall plug and...

Page 18: ...it will explain the correct procedure on removing and reinstalling the Control Box for servicing procedures or replacement Removal Step 1 Remove Battery from the Stand Aid Refer to section 9 1 Step 2...

Page 19: ...procedures or replacement Removal Step 1 Remove the Battery refer to section 9 1 Step 2 Remove the Cables Leads from the Control Box refer to section 9 2 Step 3 Remove the Control Box refer to section...

Page 20: ...See section 9 2 2 Step 2 Using two 4mm Allen Keys remove one of the screws and washer from the pin at the Top Actuator fixing point Step 3 Pull the Pin out from the top fixing to release the top end o...

Page 21: ...efitting is a reversal of the removal process noting the following point A Ensure the Actuator is fitted in the correct orientation With the LIANK Specification label facing towards the Mast B Ensure...

Page 22: ...e the Lift Actuator Cable See section 9 2 2 Step 2 Remove the Lift Actuator See section 9 5 Step 3 Using two 6mm Allen Keys remove one of the Bolts securing the Upper Assembly to the Frame Step 4 Usin...

Page 23: ...g point A Ensure the threaded boss is placed within the Upper Assembly when fitting B Ensure Loctite 243 is applied to both bolts when fixing the Upper Assembly C When fitting the Upper Assembly ensur...

Page 24: ...our Bolts circled in the image below using a 6mm Allen Key Step 4 The Leg Rods can be removed from the product Refitting Replacement Step 5 Refitting is a reversal of the removal process noting the fo...

Page 25: ...e Stand Aid on its side for easier service Step 3 Remove the Leg Rod Assembly from the Base Refer to section 9 7 Step 4 Remove the Bolt from the Leg Pivot Plate as shown below using a 6mm Allen Key St...

Page 26: ...Remove the Bolt securing the Leg Pivot Plate to the Base using an 8mm Allen Key Ensure to grab the spacer black washer and white washer Step 9 Remove the Leg Leaver Plate as shown ensure to grab the...

Page 27: ...the Front Castor for servicing procedures or replacement Removal Step 1 Remove the Foot Tray from the Base Refer to section 9 12 Step 2 Place the Stand Aid in its side for easier service Gently rest...

Page 28: ...and Aid in its side for easier service Gently rest the Stand Aid on its side to avoid damage such as paint scratching Step 3 To release the Rear Castor place a 6mm Allen Key into the bolt and remove t...

Page 29: ...to avoid damage such as paint scratching Step 3 Remove the Leg Rod Assembly Refer to section 9 7 Step 4 Remove the Front Castors Refer to section 9 9 Step 5 Using two 5mm Allen Keys remove one of the...

Page 30: ...the Foot Tray for servicing procedures or replacement Removal Step 1 Foot Tray is attached to the Base by the Pins circled in the image below Where applicable use circlip pliers to remove the retainin...

Page 31: ...anners remove a nut from either side of the Knee Pad Attachment Bar Ensure to grab the Nylon Washer circled Step 2 Slide the Threaded Bar through the Inner Knee Pad Pivot Assembly to remove the Knee P...

Page 32: ...ad Pivot Assembly Take note which hole position the second plunger was aligned with Refitting Replacement Step 7 Refitting is a reversal of the removal process noting the following points A Apply Loct...

Page 33: ...6 D When reattaching the Knee Pad to the Threaded Bar ensure the Washers are fitted in the correct positions Nut washer nylon washer Knee Pad nylon washer Inner Knee Pad Pivot Assembly nylon washer Kn...

Page 34: ...lly off the Base to remove Step 4 Remove the Foot Tray from the Base See section 9 12 Step 5 Place the Base on its side for easier service Step 6 Remove the Rear Castors See section 9 10 Step 7 Remove...

Page 35: ...ol Box See section 9 2 Step 3 Remove the Control Box from the Mast See section 9 3 Step 4 Remove the Attachment Bracket from the Mast See section 9 4 Step 5 Remove the Lift Actuator from the Stand Aid...

Page 36: ...ntained in this assembly and installation manual no liability can be accepted by Mackworth for any errors or omissions Mackworth operates a policy of continuous improvement Specifications and other da...

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