Mackie HD1501, Service Manual

Page: 14 / 40

Page 14 of 40
HD1501 SERVICE MANUAL
Page 14 of 40
Amplifier Subassembly Diagrams
1
2
3
4
5
6
1
2
3
4
5
6
A B C
D
A B
C D
0033260-XX-G_SASSY_AMP-FS
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS ARE IN MILLIMETERS
DUAL [INCHES] DIMENSIONS
FOR REF ONLY
TOLERANCE IN MILLIMETERS
X ± 2.5 X.X ± .8 X.XX ± .25
FRACTIONS ± 1/32
ANGLES ± 1/2°
(X.XX) = REF DIMS
NO TOLERANCE IMPLIED
TSC = THEORETICAL SHARP CORNER DIMENSIONS ACROSS CENTERLINES
TO BE SYMMETRICAL
DRAWN BY:
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL PROPERTY OF
LOUD TECHNOLOGIES, INC.
ALL RIGHTS RESERVED
REVISION:
DRAWING NUMBER:
THIRD ANGLE PROJECTION
ONE MAIN STREET, WHITINSVILLE, MA 01588 USA
PRO ENGINEER
TITLE:
SCALE:
1
7
LOUD Technologies Inc.
REVISION CONTROL FOR THIS DOCUMENT
IS MAINTAINED IN LOUD
TECHNOLOGIES'
PRODUCT LIFECYCLE
MANAGEMENT APPLICATION.
ALL APPROVAL INFORMATION IS
RECORDED
ELECTRONICALLY
DATE:
Eng. Item #
DESCRIPTION
PART NBR.
QTY.
1
PANEL AMPLIFIER MACKIE FSXX
0033231-XX
1
2
PCB ASSY FSXX INPUT BOARD
0033371-XX
1
3
SCR-M3
0025442
13
4
SCREW/M3X8 PH PHMS BLK
0000623-08
15
5
SHIELD INPUT
0033532
1
6
SCR M3 X 0.5 X 6MM PAN MCH SEMS ITLW PH STL BLKZC
0013717-06
20
7
NUT HEX KEP M3
0000659
14
8
LBL GROUND SYMBOL
840-120-00
1
9
SA IEC ASSY W/ 5 CM GROUND WIRE
0018263
1
10
SWITCH ROCKER DPST 250VAC 10A UL CSA/250VAC 8A/80A VDE
0030476
1
11
NUT HEX KEP M4
0010597
2
12
PCBA POW AMP
0020664-XX
1
13
PCBA PSU
0027030-XX
1
14
SUPPORT PS MOLD PD
0031206
1
15
POWER IDENTIFICATION LABEL
0000104-XX
1
16
BRKT FAN AMP FSXX
0033531
1
17
GROMMET RUBBER .437ID
740-009-00
2
18
FAN 12V 80x80MM X 25MM 31CFM sleeve
0027903
2
19
SCR SELFTAP PLASTIC M5X14 PNH PHILLIP STL NICKEL
0025444
8
20
ASSY CBL ASSY AMP TO PS PPM
0025291
1
21
CBL ASSY 3 POS 2.5MM TJC3 SINGLE ROW 20 CM LEN
0013703-020
1
22
ASSY CBL IEC TO ON/OFF 10CM PPM
0025276
1
23
ASSY CBL IEC TO ON/OFF 10CM PPM
0025277
1
24
ASSY CBL PS TO ON/OFF PPM
0025275
1
25
CBL ASSY 7 POS 2.5MM TJC3 SINGLE ROW 18 CM LEN
0013707-018
1
26
CBL ASSY 12 PIN 2.5MM TJC3 SINGLE ROW 34 CM LEN
0013712-034
1
27
CBL ASSY 2 POS 2.5MM TJC3 SINGLE ROW 36 CM LEN
0013702-036
1
28
CBL ASSY 3 POS 2.5MM TJC3 SINGLE ROW 25 CM LEN
0013703-025
1
29
SHIELD AMPLIFIER FSXX
0033237
1
30
PCB ASSY FSXX OUTPUT FILTER
0033474-00
1
31
SHIELD OUTPUT FSXX
0033472
1
32
LARGE ANALOG KNOB
0008174-05
1
33
ASSY CBL SPEAKER AND FRONT LED FS
0033432
1
34
THREADLOCKER VIBRA-TITE VC-3 250cc
730-025-00
2
35
THERMAL COMPOUND
730-001-00
1
36
STDF HEX M/F M3 X 7MM BRASS
0033393
6
37
SCR M3 X 0.5 X 6MM PAN MCH SEMS ITLW PH STL BLKZC
0013717-12
2
38
FLAT CABLE CLAMP - ADHESIVE BACK - 15mm x 13.3mm
0010827
3
39
FOAM SHIELD INPUT FS
2034701
2
40
GASKET SUPPORT PS AMP FS
2035127
1
41
GASKET SHIELD/FAN AMP FS
2035128
3
42
SERIAL NUMBER LABEL
0029207
1
43
REVISION LABEL
0029222
1
44
PCB ASSY FSXX INPUT BOARD
Do not use
1
0033260-XX
G
MELANIE
B
SHEET OF
0.380
DWG ASSY
AMPLIFIER FSXX
DESCRIPTION
REV
RELEASED TO PRODUCTION FROM REV 3 WITHOUT ANY CHANGES PER ECOWHT5890 MELANIE 10/2/09
A
ADDED FAN ORIENTATION NOTES PER ECOWHT6109 12/22/09 JFD
B
ADDED FOAM PIECES, ITEMS 40 & 41; ADDED CLEANING OF SHIELD AS AN ASSEMBLY REQUIREMENT; DELETED (1) CABLE CLAMP, ITEM #38; CHANGED ROUTING OF ITEMS 27 & 28 PER ECOWHT6315 3/8/10 JFD
C
ITEM #39 QUANTITY OF 2 WAS 3; ADDED ADHESIVE, ITEM #42 AND ASSOCIATED NOTES #6 & #7 PER ECOWHT6351 3/18/10 JFD
D
ADDED SWITCH ORIENTATION VIEW ON SHEET 1; CHANGED SWITCH TERMINAL LABELS ON SHEET 5; PER ECOWHT6372 3/23/10 JFD
E
SHT #6: ITEM #6 QTY OF 11 WAS 10 PER ECOWHT6880 9/2/10 JFD
F
ADDED ITEMS #43 & 44 TO SHEET 7 PER ECOWHT7912 9/15/11 JFD
G
5/14/09
NOTES: 1. APPLY THERMAL JOINT COMPOUND, ITEM 35, TO MATING SURFACES BEFORE ASSEMBLY. WIPE OFF EXCESS SEEPAGE AFTER ASSEMBLY. 2. APPLY LOCTITE THREAD LOCKING COMPOUND, ITEM 34, TO THREADS BEFORE ASSEMBLY. 3. IN THIS ASSEMBLY USE THE FOLLOWING TORQUE SETTINGS: a. 2kg-cm [1.7in-lb] b. 4kg-cm [3.5in-lb] c. 8kg-cm [6.9in-lb] d. 18kg-cm [15.6in-lb] 4. ASSEMBLE FANS WITH ATTENTION TO AIRFLOW AND ORIENTATION. 5. THROURGHLY CLEAN SURFACE OF SHIELD WITH ALCHOHOL OR SOLVENT TYPE CLEANER BEFORE ATTACHING CABLE CLAMPS. APPLY APPROXIMATELY 10kg FORCE FOR A MINIMUM OF 5 SECONDS AFTER ADHESION. 6. APPLY A SMALL AMOUNT OF HOT MELT ADHESIVE, ITEM #42, AFTER ASSEMBLY TO RETAIN CABLE. 7. APPLY HOT MELT ADHESIVE, ITEM #42, ON ALL SIDES OF CONNECTORS TO RETAIN IN PANEL. 8. THIS ITEM MUST BE COMPLIANT WITH EU DIRECTIVE 2002/95/EC (RoHS). USE ONLY RoHS COMPLIANT MATERIALS AND FINISHES.
SEE NOTES 2
AND 3b
SEE NOTE 3a
NOTE ORIENTATION
1 1
2 1
3 12
9 1
10 1
4 3
8 1
11 2
32 1
24 REF
9
REF